Jupiter Avionics JA95-N22 User manual

JA95-N22
Audio Controller - Flight Crew - NVG
Installation and Operating Manual
Rev. B
Jupiter Avionics Corporation
1959 Kirschner Road
Kelowna BC
Canada V1Y 4N7
Tel: [phone]
Toll-Free: 855-478-2232
www.jupiteravionics.com

JA95-N22 Audio Controller - Flight Crew - NVG
Installation and Operating Manual
Rev BPage ii
Copyright 2015 Jupiter Avionics Corp.
All rights reserved
Jupiter Avionics Corporation (JAC) permits a single copy of this manual to be printed or downloaded for the express
use of an installing agency. Any such electronic or printed copy of this manual must contain the complete text of this
copyright notice. Any unauthorized commercial distribution of this manual is strictly prohibited. Except as described
above, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any
storage medium for any purpose without the express prior written consent of JAC.
RECORD OF REVISIONS
Revision Rev Date Description ECR
A Apr 2015 Initial release, Serial number 1001 and higher. 3489
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Prepared:
MPB
Checked:
Approved:
IMPORTANT:
Information in this document is subject to change without notice.
To confirm the current revision status of this manual, visit the JAC website:
www.jupiteravionics.com
JAC
KDV
06-05-18 JAC
MQS
06-07-18

JA95-N22 Audio Controller - Flight Crew - NVG
Installation and Operating Manual
Rev B Page iii
Table of Contents
SECTION 1 - DESCRIPTION ........................................................................................................................................... 1
1.1 System Overview .............................................................................................................................................. 1
1.2 Features Overview ............................................................................................................................................ 1
1.3 Inputs and Outputs ........................................................................................................................................... 2
1.3.1 Inputs ........................................................................................................................................................ 2
1.3.2 Outputs ..................................................................................................................................................... 2
1.3.3 Bi-directional Ports .................................................................................................................................... 2
1.4 Specifications .................................................................................................................................................... 3
1.4.1 Electrical Specifications ............................................................................................................................ 3
1.4.2 Mechanical Specifications ........................................................................................................................ 5
1.4.3 Environmental Specifications.................................................................................................................... 5
1.4.4 Flammability of Materials .......................................................................................................................... 5
SECTION 2 – INSTALLATION ........................................................................................................................................ 6
2.1 Introduction ....................................................................................................................................................... 6
2.2 Continued Airworthiness ................................................................................................................................... 6
2.3 Unpacking and Inspecting Equipment .............................................................................................................. 6
2.3.1 Warranty ....................................................................................................................................................... 6
2.4 Installation Procedures ..................................................................................................................................... 6
2.4.1 Installation Limitations .................................................................................................................................. 6
2.4.2 Cabling and Wiring ....................................................................................................................................... 6
2.4.3 Mechanical Installation ................................................................................................................................. 7
2.4.4 In-Line PTT Cordsets .................................................................................................................................... 7
2.4.5 Legend Replacement .................................................................................................................................... 7
2.4.6 Post Installation Checks ............................................................................................................................... 7
2.5 Adjustments and Configuration using ProCS™ ............................................................................................... 8
2.5.1 ProCS™ Setup ......................................................................................................................................... 8
2.5.2 Configurable Settings ............................................................................................................................... 8
2.5.3 Other Configuration Features ................................................................................................................. 14
2.6 Installation Kit ................................................................................................................................................. 14
2.6.1 Recommended Crimp tools .................................................................................................................... 14
2.7 Installation Drawings ....................................................................................................................................... 14
2.7.1 Generation of Custom Drawings ............................................................................................................ 14
SECTION 3 – OPERATION ........................................................................................................................................... 15
3.1 Introduction ..................................................................................................................................................... 15
3.2 Front Panel Controls ....................................................................................................................................... 15
(1) Transceiver Switches .................................................................................................................................. 16
(2) Receiver Switches ...................................................................................................................................... 16
(3) Receive Volume Control ............................................................................................................................. 16
(4) Mode Switch ............................................................................................................................................... 16
(5) ICS Isolation Switch (ISO/ALL) ................................................................................................................... 17
(6) Music/Configuration Connector (♫/io) ........................................................................................................ 17

JA95-N22 Audio Controller - Flight Crew - NVG
Installation and Operating Manual
Rev B Page iv
(7) Transmit Annunciator - TX .......................................................................................................................... 17
(8) Transmit Selector ........................................................................................................................................ 17
(9) VOX Threshold Control ............................................................................................................................... 18
(10) CALL Annunciator ....................................................................................................................................... 18
(11) ICS Volume Control ................................................................................................................................... 18
3.3 Normal Operation Mode ................................................................................................................................. 18
3.3.1 Panel Lighting ......................................................................................................................................... 18
3.3.2 Receiving ................................................................................................................................................ 19
3.3.3 Transmitting (Transmit Operation) .......................................................................................................... 19
3.3.4 FM2 PTT Operation ................................................................................................................................ 19
3.3.5 VOX Operation ....................................................................................................................................... 19
3.3.6 ICS Operation ......................................................................................................................................... 19
3.3.7 Call Annunciator Operation..................................................................................................................... 19
3.4 Emergency Operation Mode ........................................................................................................................... 20
3.4.1 Auto Emergency Mode ........................................................................................................................... 20
3.4.2 Selected Emergency Mode ..................................................................................................................... 20
Appendix A - Installation Drawings ........................................................................................................................... A1
A1Introduction ..................................................................................................................................................... A1
A2Installation Drawings ....................................................................................................................................... A1
Appendix B - Certification Documents ...................................................................................................................... B1
B1 Airworthiness Approval ................................................................................................................................... B2
B2 Instructions for Continued Airworthiness ........................................................................................................ B2
B3 Environmental Qualification Form .................................................................................................................. B3

Rev B Page 1
JA95-N22 Audio Controller - Flight Crew - NVG
SECTION 1 - DESCRIPTION
1.1 System Overview
The JA95-N22 Audio Controller - Flight Crew - NVG is a centralized audio management system that distributes and
controls all transceiver, receiver and alert audio in an aircraft. It enables the selected transmission of microphone
audio to a transceiver and distributes all intercom audio.
The JA95-N22 Audio Controller - Flight Crew - NVG can be used in a standalone configuration or a star configuration
to prevent the loss of the entire system due to the failure of one controller. It provides a passive emergency mode
that directs the primary user (pilot) to the COM1 transceiver, NAV1 receiver and Direct Audio receiver.
The JA95-N22 is set up on a per-installation basis using a configuration cable and a PC running the product
configuration tool to download system configuration settings via the front panel music / configuration connector (♫/io)
without the necessity of removing the unit from the panel. To facilitate future customizations and certification, no
software or complex electronic devices are used in the JA95-N22 design.
1.2 Features Overview
The JA95-N22 features a 37-pin D-Sub connector, which interfaces with the radio receive audio and crew phones, a
50-pin D-Sub connector which interfaces with the power and passenger headset connections. This layout minimizes
crosstalk and follows industry standard interconnect for multi-user Audio Controllers.
Many of the input and output levels are adjustable, several audio paths are selectable, and alert audio analog
waveforms can be loaded using the configuration program ProCS™ (Product Configuration Software) to write
configuration commands via the JA99-001 configuration cable to the front panel music / configuration connector. The
audio waveforms are stored in non-volatile devices.
The JA95-N22 provides intercom functions for up to seven users. It supports up to 6 transceivers, each selectable
from a rotary switch, and up to 5 receivers (two on one toggle switch and three on another).
The JA95-N22 features individual VOX gating, and supports two Direct Audio inputs to provide audio at a fixed level to
the users.
The JA95-N22 has a CVR output and a Call Alert Generator.
The JA95-N22 allows transmit access for two crew members (Pilot and Co-pilot).
A Music / Configuration connector is provided on the faceplate of the JA95 for configuration of audio levels and
routing. The port can also be used as a music input and is compatible with most music players.
The JA95-N22 has two modes of operation: Normal Mode and Emergency Mode.
The JA95-N22 is NVIS Type I Class B compliant.
The JA95-N22 has an external ICS Tie Line that is enabled or disabled by a switch on the front panel.

JA95-N22 Audio Controller - Flight Crew - NVG
Installation and Operating Manual
Rev B Page 2
1.3 Inputs and Outputs
Refer to the JA95-N22 connector maps for the mating connector designators and pin assignments for the
input and output signals.
1.3.1 Inputs
Name Qty Type
ALERT ENABLE 1 Active high discrete
CALL ANNUNCIATOR 1 Active low discrete
CONFIG DATA TO JA95 1 Data signal
DIRECT AUDIO 1 HI/LO 1 Audio signal
DIRECT AUDIO 2 HI/LO 1 Audio signal (selected via ProCS)
FRONT PANEL MUSIC L/R 2 Audio signal
LIGHTS INPUT 1 Analog control signal
MIC HI/LO 7 Audio signal
MODE SELECT / CONFIG AUDIO 1 Multi format signal
MUSIC LEFT HI/LO 1 Audio signal (selected via ProCS)
MUSIC RIGHT HI/LO 1 Audio signal
PILOT and COPILOT ICS PTT 2 Active low discrete
PILOT and COPILOT TX PTT 2 Active low discrete
POWER INPUT 1 14 to 28 Vdc power supply
RX AUDIO HI/LO 11 Audio signal
1.3.2 Outputs
Name Qty Type
CVR HI/LO 1 Audio signal (selected via ProCS)
CONFIG DATA FROM JA95 1 Data signal
ICS ISO ACTIVE 1 Active low discrete
PHONES 7 Audio signal
Note: There are 6 outputs for driving 7 phones.
MIC HI/LO 6 Audio signal
PTT 6 Active low discrete
RX COMP OUT HI/LO 1 Audio signal (selected via ProCS)
1.3.3 Bi-directional Ports
Name Qty Type
ICS TIE HI/LO 1 Audio signal (selected via ProCS)

JA95-N22 Audio Controller - Flight Crew - NVG
Installation and Operating Manual
Rev B Page 3
1.4 Specifications
1.4.1 Electrical Specifications
Power Input
Primary nominal voltage 28 Vdc
Secondary nominal voltage 14 Vdc
Maximum voltage 32.2 Vdc
Minimum voltage 10.2 Vdc
Emergency voltage 9.0 Vdc
Input current at 28 Vdc ≤ 0.7 A
Input current at 14 Vdc ≤ 1.4 A
1.4.1.1 Audio Performance
Rated Input Level
Receive audio rated input level 7.75 Vrms ±10%
Direct audio rated input level 7.75 Vrms ±10%
Direct audio 2 rated input level 2.50 Vrms ±10%
Music rated input level 400 mVrms ±10%
Microphone input level 250 mVrms ±10%
Intercom Tie Line type 1 input level 340 mVrms ±10%
Intercom Tie Line type 2 input level 1.20 Vrms ±10%
CONFIG AUDIO input level 400 mVrms ±10%
Rated Output Level
Phone rated output 7.75 Vrms±10%
Pilot Phone rated output,
in emergency mode or with power input ≤6 Vdc 2.20 Vrms±10%
Phone rated output power,
with MUSIC input 3.88 Vrms±10%
Microphone rated output 250 mVrms±10%
CVR rated output 500 mVrms±10%
CVR rated output with input as MUSIC 250 mVrms±10%
CVR rated output with input as PILOT MIC 1.00 Vrms±10%
CVR rated output, in emergency mode, 500 mVrms ±10%
Receive Composite rated output 2.5 Vrms ±10%
Intercom Tie Line type 1 rated output 340 mVrms ±10%
Intercom Tie Line type 2 rated output 1.2 Vrms ±10%
Audio Frequency Response
Audio output audio frequency response ≤3dB from 300 to 6000 Hz
Alert audio output audio frequency response ≤3dB from 300 to 3000 Hz
Distortion Characteristics
Audio output distortion at rated power ≤10%
Audio output distortion at 10% of rated power ≤3%
Input Impedance
Microphone input Impedance 150 Ω ±10%
Direct Audio input Impedance 1000 Ω ±10%
Direct Audio 2 input Impedance 100 Ω ±10%
Receive Audio input Impedance 1000 Ω ±10%
Music Audio input Impedance 1000 Ω ±10%
Intercom Tie Line Audio input Impedance 2000 Ω ±10%

JA95-N22 Audio Controller - Flight Crew - NVG
Installation and Operating Manual
Rev B Page 4
Output Load
Phone load 600 Ω ±10%
Transceiver Microphone load 150 Ω ±10%
CVR load 5000 Ω ±10%
Receive Composite Audio load 600 Ω ±10%
Intercom Tie Line type 1 rated load 2000 Ω ±10%
Intercom Tie Line type 2 rated load 2000 Ω ±10%
Intercom Tie Line type 1 maximum load 666 Ω max (3 loads)
Intercom Tie Line type 2 maximum load 285 Ω max (7 loads)
Volume Controls
Receive Audio control variation 32 ±3dB
ICS Audio control variation 42 ±3dB
Input to output Crosstalk and Bleed-through Level
Input to Output crosstalk ≤55 dB
Input to Input Crosstalk Level
Input to Input crosstalk ≤60 dB
Audio Noise Level without Signal
Noise level below the rated output ≥60 dB
1.4.1.2 Audio Performance, Other
CVR HI / LO output circuitry type (Normal) differential
CVR HI / LO output circuitry type (Emergency) single ended
Microphone inputs designed for MIC type amplified dynamic
Microphone inputs bias voltage 11 Vdc ±10%
Microphone inputs circuitry type single ended
MUSIC LEFT / RIGHT HI / LO audio input circuitry type differential
FRONT MUSIC LEFT / RIGHT audio input circuitry type: single ended
MUSIC attenuation 40 dB max
RECEIVE AUDIO input circuitry type differential
PHN HI / LO output circuitry type single ended
MIC output circuitry type differential
RX Composite Audio output circuitry type differential
ICS TIE HI / LO Circuitry Type differential
PHN HI / LO output music fade in duration 2.5 ± 1.0 seconds
VOX Threshold level range relative to rated MIC input -30 to +12 dB
VOX Delay Time range 0.5 to 2.0 seconds
Transmit Timer duration 90 ± 30 seconds
1.4.1.3 Discrete Signals
Active low control input, active signal level ≤ +3 Vdc
Active low control input, inactive signal level ≥ +10 Vdc
Active low control input, current ≤ 10 mAdc
Active low control output, active output ≤ +2 Vdc
Active low control output, active, current ≤ 1 Adc
ALERT ENABLE signal active signal level ≥ +9 Vdc
ALERT ENABLE signal, when active, sinks ≤ 10 mAdc
ALERT ENABLE signal inactive signal level ≤ +3 Vdc
1.4.1.4 Lights Input
LIGHTS INPUT ranges 0 to 28, 0 to 14 and 0 to 5 Vdc
LIGHTS INPUT current 10 mA max.

JA95-N22 Audio Controller - Flight Crew - NVG
Installation and Operating Manual
Rev B Page 5
1.4.2 Mechanical Specifications
Height 1.875 in [47.63 mm] max
Behind panel depth 5.48 in [139 mm] max
Faceplate width 5.75 in [146 mm] max
Behind panel width 5.00 in [127 mm] max
Weight 1.64 lbs. [0.74 kg] max
Connectors (3): One 4 pole 3.5mm stereo jack
One 37-pin D-Sub male
One 50-pin D-Sub male
Mounting 4 Dzus fasteners
Bonding ≤ 2.5 mΩ
Installation kit part number INST-JA95
1.4.3 Environmental Specifications
The JA95-N22 Audio Controller - Flight Crew - NVG has been tested to the environmental conditions listed in the
Environmental Qualification Form in Appendix B of this manual.
1.4.4 Flammability of Materials
The JA95-N22 complies with the requirements of RTCA/DO-160G Sec 26.3.3 'Flammability', through equivalent
flammability testing of materials and the Small Parts Exemption.

Rev B Page 6
JA95-N22 Audio Controller - Flight Crew - NVG
SECTION 2 – INSTALLATION
2.1 Introduction
This section contains unpacking and inspection procedures, installation information, and post-installation checks.
2.2 Continued Airworthiness
Maintenance of the JA95-N22 is on condition only. Scheduled inspection and/or periodic maintenance of this unit is
not required.
2.3 Unpacking and Inspecting Equipment
Unpack the equipment carefully. Check for shipping damage and report any problems to the relevant carrier. Confirm
that the Authorized Release Certificate or Certificate of Conformance is included. Complete the on-line warranty card
from the Jupiter Avionics Corporation (JAC) website – www.jupiteravionics.com.
2.3.1 Warranty
Products manufactured by JAC are warranted to be free of defects in workmanship or performance for 2 years from
the date of installation by an approved JAC dealer or agency. This warranty covers the cost of all materials and labour
to repair or replace the unit, but does not include the cost of transporting the defective unit to and from JAC or its
designated warranty repair centre, or of removing and replacing the defective unit in the aircraft. This warranty does
not cover failures due to abuse, misuse, accident, or unauthorized alteration or repairs.
THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER. If the on-
line warranty card is not completed, the product will be warranted from the date of manufacture.
Contact JAC for return authorization, and for any questions regarding this warranty and how it applies to your unit(s).
JAC is the final arbiter concerning warranty issues.
2.4 Installation Procedures
WARNING: Loud noise can cause hearing damage. Set the headset volume to minimum before
conducting tests, and slowly increase the volume to a comfortable listening level.
CAUTION: The power input circuitry of the unit may be damaged if the installation does not conform to the
wiring instructions in this manual.
2.4.1 Installation Limitations
The conditions and tests for CAN TSO and FAA TSO approval of the JA95-N22 are minimum performance standards.
Those installing the JA95-N22, on or in a specific type or class of aircraft, must determine that the aircraft installation
conditions are within TSO standards. The JA95-N22 may be installed only by following the applicable airworthiness
requirements.
2.4.2 Cabling and Wiring
All wire shall be selected in accordance with the original aircraft manufacturer’s maintenance instructions, or AC43.13-
1B Change 1, Paragraphs 11-76 through 11-78. Unshielded wire types shall qualify to MIL-W-22759 as specified in
AC43.13-1B Change 1, Paragraphs 11-85, 11-86, and listed in Table 11-11. For shielded wire applications, use Tefzel
MIL-C-27500 shielded wire with tag ring or equivalent (for shield terminations) to make the most compact and easily
terminated interconnect. Follow the Connector Map in Appendix A of this manual.