Juralco CIRCA User manual

®
Juralco Circa Shower Door Systems Issue 1/17
www.juralco.co.nz ph [phone]
®
JURALCO CIRCA
SHOWER DOOR SYSTEM
ISSUE 1/17

Page 2
®
Juralco Circa Shower Door Systems Issue 1/17
www.juralco.co.nz ph [phone]
®
Juralco Circa Shower Door System
Juralco Aluminium Building Products Ltd designs and distributes specialist aluminium
joinery systems through a national network of franchised fabricators and agents.
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For more than 25 years we have been at the forefront of specialist aluminium door and
window products suitable for New Zealand joinery and building methods. Our
comprehensive product range includes security and insect screens, balustrades and gates,
shutters and awnings, shower screens, wardrobe doors and organisers and internal doors.
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Modern, elegant styling and roominess gives the Juralco Circa Curved Sliding Screen a
luxurious opulence. The curved shower base and sliding curved glass screen can be
combined with either tiled or acrylic walls to enhance the appearance of any bathroom.
Wide access in and out of the shower is gained by sliding back the frameless curved
central panel and just as easily it glides back, closing to form a waterproof seal. Fittings
are cleverly concealed with no obtrusive exterior fastenings, apart from a modern chrome
handle, to detract from the clean, semi-frameless appearance.
This Guide is intended for use by Architects, Specifiers and Fabricators
This page covers general areas. Pages 3 onwards are intended for Installers
Layout, General
Juralco Circa Curved Sliding Door
Shower Enclosure
Direct on Tiles installation
Model D100T
Features
- Available as a corner only installation.
- Two floor sizes,1000mm and 900mm.
- For shower tray install, 1850mm high,
For on tiles install, 1930mm high.
- All toughened 6mm clear Glass.
- Door and panel glass, all to NZS 4233
Part 3 for human impact requirements.
- Can be set up easily for Right or Left hand openings.
- Copes with out of plumb walls.
- Door clips off at the bottom for easy cleaning.
- Comes as a complete kit, ready for installation.
- Model D 100N, 1000 x 1850 - Bright polished Anodised finish.
- Model D 100T, 1000 x 1930 - Bright polished Anodised finish.
- Model D 900N, 900 x 1850 - Bright polished Anodised finish.
All pages © Copyright Juralco Aluminium Building Products Ltd, 2017

Page 3
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Juralco Circa Shower Door Systems Issue 1/17
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Juralco Circa Shower Door System - Extrusions, Components
Extrusions
Full Size
WALL JAMB WALL CHANNEL CURVED FRAME
29
29
17
58
35
29
35
38
Components
Double Pull Handle
Sprung Bottom Clip
Glass Clip
Top Limit Stop
Cap Stop
Light Grey
Light Grey
Light Grey
Chrome + Brushed Finish
Waterproof Strip Glazing Wedge
2.5 mt lengths
For fixed Panels
2 mt lengths
Double Roller Set
Light Grey

Page 4
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Juralco Circa Shower Door Systems Issue 1/17
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®
Juralco Circa Shower Door System - Typical Sections
Typical Sections
OUTSIDE
INSIDE
Typical Vertical Section
Shower Tray
Typical Horizontal Section
OUTSIDE
INSIDE
Wall Channel
Wall Jamb
Curved Frame
Fixed Panel
6mm Glass
Sliding Door Panel
6mm Glass
Shower Tray
Bottom Sliding Clip
Double Roller Set
Top
Curved Frame
Wall Jamb
Sliding Door Panel
6mm Glass
Fixed Panel
6mm Glass
Bottom
Curved Frame
Fixed Glass Clip
Typical Vertical Section
Direct to Tiles
Top Limit Stop
Top Limit Stop
Waterproof Strip
OUTSIDE
INSIDE
Glazing Wedge
Double Roller Set

Page 5
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Juralco Circa Shower Door Systems Issue 1/17
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Juralco Circa Shower Door Systems - Shower Trays
Shower Tray Sizes
Model D100N Nominal Tray Size 1000mm x 1000mm
975
mm sq
1010
mm sq
490
mm sq
- Unit height 1850mm
- Door entry opening 510mm
- Tray Height 80mm
Model D900N Nominal Tray Size 900mm x 900mm
900
mm sq
940
mm sq
460
mm sq
- Unit height 1850mm
- Door entry opening 480mm
- Tray Height 80mm
1105
1035

Page 6
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Juralco Circa Shower Door Systems Issue 1/17
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Shower Tray, Linings
Installation
CIRCA PACKING LIST
2 x Curved Glass Fixed panels
1 x Curved Glass, Sliding Door
2 x Curved Tracks, for top and Bottom
2 x Wall Channels
2 x Wall Stiles
1 x Tee Handle
2 x Waterproof rubber strips
2 x Sealing Strips for fixed panels
8 x No 8 x 30 SS self tapper screws
6 x No 6 x 30 SS self tapper screws
6 x No 6 x 10 SS self tapper screws
6 x Wall plugs
2 x Panel adhesive
1 x Coloured NG Silicone Sealant
TOOLS NEEDED
Caulking Gun
Pencil
Hammer
Nails
Drill Gun
Drills
Tape measure
Screwdrivers
Spirit Level
1 - Drainage - It is best that the hole width in the concrete/wooden, floor for the waste does not exceed 200mm diameter.
Once waste has been positioned the hole should be backfilled. NOTE - Warranty will be void if tray has not been adequately supported.
2 - Site Preparation - Check all walls are square and level. If not, you may need to correct by adjusting with packing as required.
3 - Framing - The Top, Bottom and Vertical edges of the Lining must be supported by framing.
Horizontal fixing should be as in Fig 1 above. Additionally at the top edge of the Lining.
Vertical studs fixing should be as in Fig 2 above.
Wall Trays require clearance between studs. Framing should not extend 50mm past the front of the tray.
4 - Protection - While Installing the Shower Kit it is advisable to place a suitable soft cloth inside the shower tray to protect it while
assembling the unit.
5 - Gib Board - Place tray in position and run a pencil line around the top and front edge of the tray. Remove the tray, and cut 10mm above the
marked line. (see Fig 3 above) On the front edge cut 10mm inside the line .
Remove gib-board. Renail cut edge to the studs after removal of gib board. The tray does not require checking into the studs
6 - Waste - Connect the waste outlet, using instructions supplied with the waste kit, before final fitting.
7 - Dry fit linings - Scribe if required to ensure neat fit around top of tray. The front edge of the linings should finish flush with the
front edge of the tray.
8 - Plumbing Fittings - Mark and drill holes for plumbing fittings. These can be cut out with a holesaw or a series of holes using a blunt drill bit.
The drill bit must be be “blunted” to prevent grabbing. Ensure linings are fully supported behind for the drilling operation.
9 - Linings -a - Reposition the wall lining on the tray and mark around the outer edges to indicate the glue line.
b - Before fitting the wall lining, apply a continuous bead of silicone sealant along all the upstand of the shower tray
Apply a second bead 50mm long at the each of the front corners of the tray as in Figs 4a, b above.
INSTALLATION
1 - Unpack all components, inspect for damage.
2 - Carefully read the instructions.
3 - Assemble all necessary tools.
4 - Prepare the site.
Extra Stud
= D Extra Studs (corner to CL)
For D100 tray, D = 963mm
For D900 tray, D = 888mm
Extra Stud
Extra Stud
Extra Horizontal
Fixings
Fig 2
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Juralco Circa Shower Door Systems - Installation
Extra Horizontal
fixing
Shower Tray
Fig 1
10mm gap, Gib
to top of tray
Gib Board
Shower Tray
Fig 3
NG Silicone Sealant
(double bead at outside
edge of liner)
Fig 4a
Gib Board
Shower Tray
NG Silicone Sealant
(double bead at outside
edge of liner)
Fig 4b
Shower Tray
Note: Prior to delivering to site, unpack and check all items

Page 7
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Juralco Circa Shower Door Systems Issue 1/17
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®
Juralco Circa Shower Door Systems - Installation
10 - Adhesive. Before fitting the liner, ensure both surfaces to be bonded are clean, dry and grease free. Wipe down the liner surface to be
absolutely clean. Do not stop, seal or sand the gib surface, as this will affect adhesion.
Using only the adhesive supplied apply as in the steps shown below.
Do not apply as blobs - this will cause unsightly ripples/bumps in the liner. Do not overlap beads.
150
150
30
Gaps
about 10mm
Wall lining
vertical edge
Wall lining Adhesive Step 1
- With lining in place mark the top and
vertical edges of the lining.
- Remove lining.
- Mark out a grid approx 150mm sq,
starting 30mm from the top and vertical
edges of lining, and 30mm above
the shower tray.
- Repeat for the other walls.
Wall lining Adhesive Step 2
- Apply a smooth continuous
horizontal bead of the adhesive
supplied as shown above.
- Bead to be 5-6mm wide
Wall lining Adhesive Step 3
- Apply vertical beads of the adhesive
supplied as shown above
- Each vertical bead about 130mm long,
ie stops about 10mm short of the
horizontal beads.
DO NOT overlap beads.
- Wait 5-10mins before applying the Lining.
11 - Apply Liner. Now place the shower liner onto the walls. Starting from the corner work outwards towards the edge, removing any rippling.
Then firmly press over the entire sheet, ensuring that complete contact with all beads of adhesive is achieved. All to Fig 5 below.
12 - Bracing. It is important that all liners be braced in position. Bracing should remain in position for not less than 18 hours. Do not use the
shower for at least 24 hours after installation.
13 - Silicone. In line with BRANZ recommendation, we suggest that silicone be applied to the top edge of the acrylic liner.
This is to prevent any moisture penetrating down behind the lining. See Fig 6 below.
14 - Clean up. Clean off all marks and any excess sealant or adhesive. Leave the site clean and tidy.
Wall lining
top edge
Shower Tray
The Warranty period is 5yrs from date of purchase
for the replacement of the product due to any
manufacturing defect.
- The installation must be as per these instructions.
- Water temperature should not exceed 55deg C.
- Cleaners used must be suitable for Acrylic surfaces.
Shower Tray
Gib Board
Liner
NG Silicone Bead
Fig 5
Fig 6
NG Silicone Bead
To top of Lining

Page 8
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Juralco Circa Shower Door Systems Issue 1/17
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OUTSIDE
INSIDE
Bottom Sliding Clip
Wheel Assembly Top
Curved Frame
Wall Jamb
Sliding Door Panel
6mm Glass
Fixed Panel
6mm Glass
Bottom
Curved Frame
C 102
Shower Tray
®
Juralco Circa Shower Door Systems - Installation
Doors , Fixed Panels
Installation
1 - Unpack all components, inspect for damage.
2 - Carefully read the instructions.
3 - Assemble all necessary tools.
4 - Install Wall Channel
To install the wall channel, measure as above (see Figs 3a, 3b).
Also check that the bottom curved frame lines up with the top of the Tray.
Drill 4 x holes through the wall channel 5mm in diameter. Drill into the studs 35mm, ensuring the jambs are plumb.
Use 6 x 30 self-tapping screws to fasten both wall channels onto the wall.
5 - Assemble Frame Place the bottom Curved frame on the ground and screw the
Wall Jambs to each end using the screws (see Figs 4a, 4b above).
6 - Install Glass Fixed Panels Install the two Glass side panels into the bottom
Curved Frame and Wall Jamb. The smaller of the two
Panels should be positioned on the closing side of the door.
7 - Assemble Fixed Panels into Frame
Place the top Curved Frame in position and screw the top
Curved Frame to the Wall Jambs.
Tighten all Glass clips 113 to secure the glass panels in place.
Attach Waterproof strips 018 to the bottom edges
Attach Glazing wedge C114 to the Glass / Jamb join.
At this stage you have a complete frame, with 2 x Glass fixed panels in position.
8 - Assemble Fixed Panels + Frame onto Tray - lift the fixed panel assembly onto the Tray.
Attach the rubber sealing strips to the outer edges and plastic water-proof
strips to the inner edges of the fixed panels.
Align the shower unit and drill 3 x 3.2mm diameter holes through the inside face
of the Wall Jambs into each wall Channel.
Use self tapping screws 8 off 6g x10 to fasten these together.
9 - Installing the Door Two wheels have been pre-installed on the top of the sliding panel
and two spring hooks on the bottom for a left to right sliding installation.
Up end the door panel and swap these components if the door is to be installed
sliding right to left. Install the sliding door wheels into the top tracks and gently
pull the clips at the bottom of the panel down to install in the bottom track.
If necessary, lubricate the wheels and hooks to ensure they slide smoothly.
10 - Install the handle.
11 - Final Check Adjust the top wheels with the spanner supplied to ensure the
Sliding panel is level and closes properly.
12 - Sealing After the installation apply clear silicone along the outside bottom edge of
each fixed panel where the glass meets the frame. Clean up joint immediately.
13 - Cleanup After at least 24 hours wash the frame and glass with a shower type cleaner.
Leave the site clean and tidy.
Wall Channel
= D
Shower Tray
Front edge
Bottom
Curved Frame
Fig 3b
Wall Channel and
Wall Jamb
Wall Jamb
Curved (bottom)
frame
Fig 4a
Curved (bottom)
frame
Wall Jamb
Fig 4b
Curved (bottom)
frame (shown in plan)
Wall Channel (corner to CL)
For D100 tray, D = 963mm
For D900 tray, D = 888mm
Fig 3a
Self tapping Screw 6 x 30
Extra Stud
All pages © Copyright Juralco Aluminium Building Products Ltd, 2017