JW JDCR5-01 User manual

0
JW
JDCR5-01
数控胶带缠绕机
Numerical control tape winding machine
使用手册
U s e m a n u a l
本手册适用于 2016 出厂的产品
This manual is applicable to 2016 ex factory products.
使用产品前，请务必仔细阅读本手册
Before using the product, please be sure to read the manual carefully
以确保正确安全使用产品
To ensure correct and safe use of the product
线束设备 Harness device

1
安全注意事项
Safety precautions
在使用本产品前，请仔细阅读本手册以及本手册中所介绍的关联手册，同时在充分
注意安全的前提下进行正确的操作。为了安全使用本产品，本手册以下述标识及图
形符号来表示注意事项，并在此所示的注意事项中标识与安全相关的重要内容，请
务必遵守。
Before using this product, please read this manual carefully as well as the related
manuals introduced in this manual, and do the right operation on the premise of
full attention to safety. For safe use of this product, the following instructions and
graphical symbols are used to indicate the attention, and the important content of
the safety related matters is identified in the note.
!
危
DANGER
险
表示如果不采取相应的小心措施，将会导致严重的人身
伤害甚至死亡
If you do not take appropriate measures, will lead to
serious personal injury or evendeath
!
警
WARNING
告
表示如果不采取相应的小心措施，可能导致严重的人身
伤害甚至死亡
If you do not take appropriate measures, may lead to
serious personal injury or even death
!
小
Look out
心
表示如果不采取相应的小心措施，可能导致轻微的人身
伤害
If you do not take appropriate measures, may lead to
minor personal injury

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!
注
Be careful
意
表示如果不注意相应提示，可能会出现不希望的结果或
状态
If you do not pay attention to the corresponding
prompt, you may not want to appear in the results or
state
禁
PROHIBIT
止
表示禁止执行的相关指令流程或拆卸动作，以确保产品
正确使用
To showthat the execution of the relevant instruction
process or disassembly action isprohibited to ensure
that the product is properly used.
阅读后请妥善保管本手册，以便随时取阅。
After reading, please keep this manual properly so that you can read it at any time.
使用时的注意事项：
Note for use:
产品应特别注意回避以下场所使用：
Products should pay special attention to the following places to avoid the use of:
高湿度，易结成冷凝水的场所
High humidity, easy to form a condensed water
温度变化剧烈的场所
Aplace where the temperature changes violently.
受紫外线直接照射的场所
Place of direct exposure to ultraviolet light
具有腐蚀性或可燃性气体的场所
Aplace with corrosive or flammable gases.
具有高粉尘环境的场所
Places with high dust environment
易受化学物质污染的场所
Aplace subject to chemical contamination
易受油性物质污染的场所
Places prone to oily matter
具有强烈冲击或震动的场所
Aplace with a strong shock or vibration.
阳光直射 暴漏风雨环境下的场所
Place under direct sunlight exposed to rain and rain
使用触摸屏务必使用手指或触摸笔进行操控
Use the touch screen to be sure to use a finger or touch pen to control

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前言 Preface
首先感谢您选用本产品！
First of all, thank you for choosing this product!
在使用本产品前，请仔细阅读本手册，在充分理解的基础上正确使用产品以确保相关人员及设备的安全。
Before using this product, please read this manual carefully and use the product on the basis of the full
understanding to ensure the safety of the relevant personnel and equipment.
关于本手册 About this manual
本手册主要针对线束外观胶带包裹使用方法的撰写。手册有实体手册和电子版手册两种，电子版手册可
向经销商索取。
This manual is mainly aimed at the use of the method of the use of the wiring harness. The manual has
two kinds of physical and electronic manuals, the electronic version of the manual can be obtained from
the dealer.
使用范围 Range of use
本手册为本产品提供操作指导，以配合产品开发。
This manual provides guidance for the operation of the product in order to match the product
development.
面向人员 Personnel oriented
普通操作工
Ordinary workers
如何使用本手册 How to use this manual
本手册按照循序渐进 由易到难的顺序逐步介绍了使用数控胶带缠绕机进行操作流程，操作细节和使用技
巧等内容，初学者请从产品维护读起。
This manual in accordance with the progressive from easy to difficult sequence has been introduced in
the use of numerical control tape winding machine operating procedures, operating details and the use of
skills and other content, beginners please read from the product maintenance.

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目录 Catalog
1. 简介……………………………………………………………………………………………5
Brief introduction
2. 产品参数………………………………………………………………………………………6
Product parameters
3. 维护保养………………………………………………………………………………………7
Maintenance
4. 开机步骤………………………………………………………………………………………12
Boot step
5. 胶带安装………………………………………………………………………………………14
Tape installation
6. 半自动运行使用方法…………………………………………………………………………17
Semi automatic operation using method
7. 自动选定运行使用方法………………………………………………………………………18
Automatic selectionoperation method
8. 自动运行使用方法……………………………………………………………………………20
Automatic operation and use method
9. 主页……………………………………………………………………………………………22
Homepage
10. 参数设定………………………………………………………………………………………23
Parameter setting
11. 自学习…………………………………………………………………………………………24
Self-learning
12. 主控界面………………………………………………………………………………………25
Maincontrol interface
13. 故障诊断………………………………………………………………………………………26
Fault diagnosis
14. 安全提示………………………………………………………………………………………28
Safety tips

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1. 简介
Brief introduction
本章主要介绍数控胶带缠绕机的缠绕特点及使用范围。如下图解
This chapter mainly introduces the characteristics and application scope of the numerical control tape
winding machine. As follows
点缠（停止包扎）Wrap around (stop)
密缠 Dense winding
1/2 重叠缠绕 1/2 overlapping winding
压边缠绕 Pressure side winding
花缠 Flowers wrapped
分支缠绕 Branch winding
合并缠绕 Merge winding
间隔缠绕 Interval winding

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2.产品参数
Product parameters
操作方式：触摸屏、 脚踏开关
Operation mode: touchscreen, foot switch
工作模式：自动、半自动、自动选定
Working mode: automatic,semi-automatic, automatic selection
电源：AC210V～AC240V
Power supply: AC210V ~ AC240V
气压：≥2P
The pressure is not less than 2P
缠绕长度：∞
Winding length: ∞
缠绕组合线径：5MM-50MM
Winding assembly line diameter: 5MM-50MM
胶带规格：内￠38MM、外≤￠140MM、宽≤19MM（如有其它胶带尺寸，可按要求定制胶带
固定架）
Adhesive tape specification: inside diameter 38MM, outside small and equal to diameter 140MM,
width is less than or equal to 19MM (if there are other tape size, can be customized according to the
requirements of the adhesive tape holder)
胶带种类：PVC/绒布/布基等
Tape type: PVC/ cloth / cloth
工作温度：0-45°
Working temperature: 0-45°
工作湿度：10-90%RH(无冷凝)
Working humidity: 10-90%RH(no condensation)
冷却方式：自然风
Cooling mode: natural wind
缠绕最高频率：12R/S
Winding maximum frequency: 12R/S
运行参数：10P
Operating parameters: 10P

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3.维护保养
Maintenance
维护 Maintain
为了保证数控胶带缠绕机处于最佳状态，请定期对以下项目进行维护：
In order to ensure that the digital control tape winding machine is in the best condition, please
regularly carry on the maintenance to the following items:
！警 WARNING 告：请勿在通电状态下拆开主机并接触内部任何零部件，否
则会导致触电事故 Do not open the host in the state of power and contact with any part of the
internal parts, otherwise it will lead to electric shock accident
加注黄油 Filling the butter
注意定期对机械上部两个红色帽下方的黄油嘴加注黄油（每次加注量 2.12ml）。
Note the regular two red caps on the top of the machine under the butter mouth filling butter
(each 2.12ml).
注油点
Oiling point

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在加注油时选择注油辅助（参照更换胶带步骤），可均匀上油。如下图所示
In addition when filling oil assisted selection (see replacing tape steps), uniform oil. As shown in the
following figure

9
设置注油辅助速度。（只限管理员有效）如下图所示
An auxiliary velocity set. (only valid administrator) as shown below

10
转体检查 Swing check
注意定期检查转体上各个螺丝是否松动，如需请及时紧固。（注：黄色部分为转体）
Pay attention to regularly check the twist each screwis loose, please fasten. (Note: the yellow
part of the swivel)
油水分离器维护 Oil water separator maintenance
使用中应给分水滤气器及时放水，保证气体干燥
使用中因注意油雾器油量。
Use should give water separating gas filter to ensure timely drainage, gas drying
Attention to oil mist in the use of oil.

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保养 Maintain
屏幕保养 Screen maintenance
当屏幕表面蒙尘或有污垢时，请断开主机电源，并使用中性洗涤浸湿软布，拧干后轻轻擦拭屏幕。
When the dust on the surface of the screen or dirt, please disconnect the host power supply
and use neutral detergent and soft cloth soaked, twist dry gently wipe the screen.
禁PROHIBIT 止：1.请勿使用油漆稀释剂、有机溶剂或强酸混合物清洁屏。
Do not use paint thinner, solvent or acid mixture to clean
the screen.
2.请勿使用坚硬或尖锐的物体来操作或擦拭屏幕，否者
会导致屏幕损坏。
Do not use hard or sharp objects to operate or wipe the
screen, no one will cause damage to the screen.
定期检查 Periodic inspection
为了保证主机处于最佳状态，请定期检查以下项目：
In order to ensure that the host is in the best condition, please check the following items
regularly:
工作环境 Work environment
主机工作的温度或湿度是否在指定规格范围内？
Does the temperature or humidity of the main engine work within the specified range?
主机工作的环境是否有腐蚀性或可燃性气体？
Does the environment in which the host works have corrosive or flammable gases?
电气性能 Electrical properties
供电电源的输入电压是否在指定规格范围内？
Is the input voltage of the power supply within the specified range of specifications?
其它相关 Other related
所有安装紧固件是否都被锁紧？
Are all fasteners locked?

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4.开机步骤
Boot step
1. 检查机箱是否与地面接触平稳
Check if the chassis is in contact with the ground.
2. 检查油水分离器水油液及气压是否满足运行要求
To check whether the oil and gas pressure of oil water separator meets the
requirements of operation
3. 打开总电源开关
Turn on the main power switch
4. 触摸屏幕 进入工作界面
Touch screen Enter the working interface
开
ON
关
OFF

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5. 触摸屏幕 选择运行模式。
Touch screen Select run mode.
！警 WARNING 告：在打开缠绕使能前确保机内无异物，以防照成人身伤害
To ensure that no foreign body in the machine is in order to prevent injury to the adult body
before opening it.

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5.胶带安装
Tape installation
1. 触摸屏幕 打开所需工作界面
Touch screen Open the required working interface

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2. 触摸屏幕红框内任意点
Touch screen at any point in the red box
3. 触摸更换胶带后，旋转体运转到更换胶带位置
When the belt is changed, the rotating body is transported to the position of
the rubber belt.
4. 安装胶带时，胶带头朝上带胶面朝机器方向装入胶带固定架内，然后拉起胶
带头到缝隙里。装入胶带完成后触摸完成，确认胶带头到操作位置时触摸运
行
When the adhesive tape is installed, the adhesive tape head faces the
machine direction into the adhesive tape fixing frame, and then pull the tape
head into the gap. When the tape is finished, the touch is completed, and
the tape head is confirmed to touch the operation position.

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5. 更换胶带速度及更换位置在主控界面中设置（只限管理员有效）
Replace the tape speed and change the position is arranged in the main
control interface (only valid
administrator)

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6.半自动
Semi-automatic
页面介绍 Page introduction
选择好运行参数后，脚踏脚踏开关开始工作，松开脚踏开关停止工作
After selecting good operating parameters, the foot pedal switch starts to work, and the foot
switch is loosened to stop working.
！警 WARNING 告：在机器运转时，手不得超过警戒线，以免照成人身伤害
或者死亡
In the operation of the machine, the hand must not exceed the warning line, so as to avoid
injury or death according to adult
GIF 动态画面
GIF dynamic
picture
选择运行参数（按工艺文件指定）
Select running parameters (specified by
process file)
时间显示
Time display

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7.自动选定
Automatic selection
页面介绍 Page introduction
选择好运行参数后，触踏脚踏开关即可激活运行，等到程序结束后会自动停止
After selecting good running parameters, touch the pedal switch to activate the operation,
wait until after the end of the program will automatically stop
如果出现特殊情况，请随手按压应急开关，随箭头旋转解开锁定，自动停止
If there are special circumstances, please press the emergency switch, with the arrow to
unlock the lock, automatic stop
修正复位按钮
Fixed reset button
实时运转参数
Real time running parameter
GIF 动态画面
GIF dynamic
picture
选择运行参数（按工艺文件指定）
Select running parameters (specified by
process file)
时间显示
Time display
缠绕数量
Winding
quantity

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如程序结束后没有完成缠绕，触摸修正按钮不放将会继续缠绕，松开后停止缠绕
If the program is not completed after the end of the winding, touch the correct button will
continue to be wound, loosen and stop winding
缠绕数量可以点击显示直接归零
Winding number can be clicked directly to zero
！警 WARNING 告：在机器运转时，手不得超过警戒线，以免照成人身伤害
或者死亡
In the operation of the machine, the hand must not exceed the warning line, so as to avoid
injury or death according to adult