K-Line CropCommander Instruction Manual

OPERATOR &SAFETY
MANUAL
CropCommander®
MODEL: CC75 Seeder Bar
Serial No.

K-Line Ag ©
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K-Line Ag ©
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Table of Contents
K-Line Ag has produced this manual as a guide for the operation of your machine.
While every care and precaution has been taken in compiling this booklet, K-Line Ag carries no responsibility for
errors and omissions.
This production is made available as is, without warranty of any kind expressed or implied.
K-Line Ag assumes no responsibility for damages resulting from the use of information contained herein.
This booklet is compiled to comply with the present state of the machine at the time of publication, and K-
Line Ag reserves the right to improve and revise their products at any time
Introduction
1
Centre wheel lift cylinder adjustments
16
Identifying the machine
2
Wing levelling (wing wheel lift cylinder
adjustments)
16
Tractor requirements
2
Tine & Coulter system settings &
adjustments
17
Definitions used in this manual
2
Settings adjustable Shank Primary Tine
17
Safety Alert
3
Secondary tine depth setting
17
Safety Alert Symbol
3
Secondary tine lateral position setting
17
Signal words
3
Press wheel down pressure adjustment
18
Your Safety & the Safety of other Persons is
Important
4
Pivoting In-Frame coulter system
18
Safety sign locations
5
Warning
19
Safety Decals
6
Daily Maintenance
20
Safety sign care
8
Performing maintenance
21
To order Safety Decals
8
Priming Hydraulic System
22
How to Install Safety Decals
8
Wheel Bearings- lubrication & servicing of.
22
Safe Operation
8
Tire Safety and Pressures
22
Tire Safety (pg. 22)
9
Magna-Lite Wiring Harness Schematic
23
Hydraulic System failure
9
Bolt torque table Imperial
24
Hitching and Un-hitching
10
Bolt torque table metric
25
Hydraulic Hose hook-up
11
CropCommander®Specifications
26
Electrical connection hook-up
11
Risk Management
27
Wing transport safety locks
11
K-Line Agriculture risk assessment
29
Transporting/Roading
12
Warranty
30
Power lines can arc and electrocute
13
Warranty registration form
32
Wheel lift safety locks
14
Warranty Request form
34
Wing transport safety locks
CropCommander®
14
Machine Operation
15
Setting & Adjustments
15
Speed Range
15
Fore & Aft Adjustments (tilt)
15
Hydraulic Depth control
15
Machine levelling adjustments
16

K-Line Ag ©
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K-Line Ag ©
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Dear Customer
Thank you for purchasing a CropCommander®. We would like to assure you that you
have made a good choice, and will be able to rely on this high quality piece of
equipment. We ask you to follow the user’s instructions closely, as this will ensure that
you experience the benefits of using the machine without experiencing the unnecessary
down time caused by misuse.
When you receive the machine, make sure that it has not been damaged during
transportation and that no parts are missing. Contact your dealer immediately if any
parts are missing. Ensure that all components are correctly adjusted.
The return of the Warranty Registration Form (Page 32) will enable a prompt and
efficient identification of your CropCommander®and attention to any concern you may
have.
Before operating PLEASE TAKE THE TIME TO LEARN the process of operation. Do
not take the unit for granted; ease into becoming familiar with your new equipment. The
operator should be a responsible adult familiar with farm machinery and trained for this
purpose. Do NOT allow persons to operate or assemble the unit until they have read
this manual and understand how to use this machine, and observe the safety
precautions.
Never exceed the limits of this machine. If its ability to do a job, or to do so safely, is in
question - DO NOT TRY IT.
DO NOT attempt to operate this equipment under the influence of drugs or alcohol.
Remember - Your best assurance against accidents is a careful and responsible
operator.
If you have any questions not answered in this manual or require additional copies or
the manual is damaged, please contact your dealer or be free to Phone us on our Free
call Number: USA - 1800 445 6882 AUS - 1800 194 131
The team here at K-Line Agriculture trust you enjoy a good season and prove the
benefits of owning and operating a quality machine that is built to perform.
Signed:
James Larsen
General Manager

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IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS
The machine is identified by the serial number on the metal plate on the machine. When
requesting spare parts or maintenance service, please indicate the model and number
of your equipment to ensure prompt and efficient attention.
AVAILABILITY OF GENUINE PARTS
K-Line spare parts and accessories have been specifically designed and developed for
the machines produced. We would call your attention to the fact that non-genuine parts
and accessories are not recommended by K-Line. The use of such replacement parts
frees K-Line from all liability and makes the warranty void. The installation and/or use of
non-genuine parts may, because of technical characteristics of construction, may modify
or influence the performance of the machine negatively.
AFTER DELIVERY
When you receive the machine, make sure that it has not been damaged during
transportation and that no parts are missing. Only by giving us immediate advice can the
necessary replacement parts be obtained. Ensure that all components are correctly
adjusted.
TRACTOR REQUIREMENTS
Approx. 8.5 Horsepower x width of machine in feet
Approx. 22 kilowatt x meter width of machine in meters
Tractor weight must be same as or greater than the towed unit.
Standard 2 x double spool + constant flow port (fan)
Hydraulic operating pressure 2800 PSI / 19000 KPA
DEFINITIONS USED IN THIS MANUAL
Left
Right
Hand
Side
Hand
Side

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Safety Alert!!
Safety…You Can Live With It
SAFETY ALERT SYMBOL
When you see this symbol, you must be
alert to the possibility of injury or death.
SIGNAL WORDS
The use of signal words DANGER, WARNING and CAUTION relating to the safety
messages. The appropriate Signal Word is selected using the following guidelines.
DANGER: indicates an imminently
hazardous situation that, if not avoided,
WILL result in serious injury or death if
proper safety measures are not taken.
WARNING: Indicates a potentially
hazardous situation that, if not avoided
COULD result in serious injury or death if
proper safety measures are not taken.
CAUTION: Indicates a potentially
hazardous situation that, if not avoided
MAY result in serious injury or death if
proper safety measures are not taken.
IT IS THE RESPONSIBILITY OF THE USER TO MAINTAIN IN AS NEW CONDITION
ALL SAFETY SIGNS AND DEVICES USED ON THIS MACHINE. FAILURE TO
OBSERVE THE INSTRUCTIONS OF THIS BOOKLET COULD RESULT IN SERIOUS
INJURY OR DEATH.
Be Familiar with Safety Decals
Read and thoroughly understand all
the ‘Safety Decals” on (Pages 8 &
9) and throughout this manual.
Safety Alert

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Your safety and the safety of
other persons is important!
BE PREPARED
Wear suitable clothing –loose clothing is dangerous
Use hearing protection –loud noises can cause deafness
Use gloves and eye protection –high pressure fluids are dangerous. Release
pressure from hydraulic lines before disconnecting
BE SAFE
Attach safety chains to towing unit
Only operate machine from tractor seat
No riders on machine
Keep body well clear –machine components can suddenly move or fall
Shut down tractor while making adjustments
Check tire pressures and wheel nut tension
Do not exceed speed limit 20 mph (32 km/h) –UNBRAKED MACHINE
For road travel conform with All federal, state and local authority requirements
BE AWARE
Pay full attention to your task –distractions while operating machinery are
extremely dangerous
Check for overhead power lines
Keep clear of escaping high pressure fluid which can penetrate the eyes and skin
BE SEEN
Use approved safety signs and lighting
Safety Alert

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Safety Sign Locations
Familiarise yourself with the safety sign location and type of warning for safety
awareness!
IMPORTANT
If safety signs have been damaged, removed, become illegible or parts replaced without
decals, new decals must be applied. New decals are available from your authorised
dealer or direct from factory.
Safety Alert
E
J
K
F
G
D
L
A
C
E
M
B
F
*Both Wings
*Both Wings

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SAFETY DECALS
TO REORDER FREE CALL 1800 194 131
USA- 1800 556 6882
(Re-order according to part numbers shown below)
*Affixed on every wheel
A.
B.
C.
E.
G.
D.
F.
Safety Alert

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Decal
Part Number
A.
9WD-W022
B.
9WD-C023
C.
9WD-W05
D.
9WD-D04
E.
9WD-D01V
F.
9WD-D01H
G.
9WD-W021
H.
9WD-C04
I.
9WD-I01
J.
9WDW-T5
K.
9WDD-T3
L.
9WD-W024
M.
9WD-W10
N.
9WD-W01
H.
….
J.
I.
J
K.
J
L.
J
M.
J
Safety Alert
N.
J

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Safety Sign Care
Keep safety signs clean and legible at all times
Replace safety signs that are missing or have become illegible
Replaced parts that displayed a safety sign should also display the current sign.
To order Safety Decals contact:
USA: K-Line Agriculture
PO Box 567
700 Division Avenue S
Cavalier ND 58220
Email: [email protected]
Freecall: 1800 445 6882
How to Install Safety Signs:
Be sure that the installation area is clean and dry.
Decide on the exact position before you remove the backing paper.
Remove the smallest portion of the split backing paper.
Align the decal over the specified area and carefully press the small portion with the
exposed sticky backing in place.
Slowly peel back the remaining paper and carefully smooth the remaining portion of
the decal in place.
Safe Operation In field and
Transport/Roading
Read and understand your manual
Take time to familiarize yourself with the operation of
this machine, particularly the safety signs and
devices fitted to this machine.
Hydraulic fluid escaping under pressure can have sufficient
force to cause injury. Keep all hoses and connections in
good serviceable condition. Failure to heed may result in serious personal injury or
death. Escaping hydraulic fluid under pressure can penetrate the skin causing serious
injury. Avoid the hazard by relieving the pressure before disconnecting lines or
performing work on the system. Make sure hydraulic fluid connections are tight and all
hydraulic hoses and lines are in good condition before applying pressure to the system.
Use a piece of paper or cardboard, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety glasses or goggles when working with hydraulic
systems. DO NOT DELAY! If an accident occurs, see a doctor familiar with this type of
injury immediately. Any fluid injected into the skin or eyes must be treated within a few
hours or gangrene may result.
Figure 2
Safety Alert
Australia: K-Line Agriculture
PO Box 340
74 Young Rd
Cowra NSW 2794
Email: [email protected]
Freecall: 1800 194 131

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Tire Safety & Pressures
Always cage tires before seating beads.
Never exceed a stated pressures when seating
beads.
Do not attempt to mount a tire unless you have the
suitable equipment and experienced personnel.
Inflating tires can be dangerous. Always stand to
the side when inflating. (figure 3 & 4)
Load ratings of replacement tires should meet or
exceed weight requirements.
See page 22 for mounting procedure and tire pressure
In the event of hydraulic system failure or
hydraulic hose rupture, you must follow the steps set out below.
Escaping Hydraulic fluid is dangerous and can cause serious injury or death.
Step 1: Prepare for shutdown.
Immediately return hydraulic leaver to neutral position.
Stop operating machine.
Step 2: Shutdown the equipment.
Use hydraulic leaver to lower machine to ground (if in raised position).
Stop tractor.
Step 3: Isolate the equipment.
Freely operate remote levers to release residual pressure from system.
If tractor so equipped place levers in float position.
Step 4: Apply the lockout / tagout device.
Disconnect all hydraulic hoses from tractor remotes.
Place lockout or out of service tags on all hoses.
Step 5: Control the stored energy.
Ensure no hydraulic pressure remains in system, slowly release bleed tap (if
equipped), or slightly loosen one hydraulic connection on each circuit to allow any
remaining fluid under pressure to be released.
Step 6: Verify isolation of equipment.
Double check the steps and verify that the equipment has been shut down and has
the lock and tag labels evident. Have repairs carried out and defective parts
replaced. Do not re-connect to tractor or other hydraulic power source, until system
has been fully tested.
-Always cage tires before seating
beads.
-Never exceed stated pressures when
seating beads
Failure to comply could result in serious injury
or death.
Figure 4
Figure 3
Safe Operation

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Hitching and Un-hitching
1. Keep well clear when backing up to machine. (see
figure 5)
2. Shut down tractor.
3. Secure & lock drawbar pin in place.
4. Install safety chain by crossing the chains under the
tongue and secure to the drawbar hitch frame of the
tractor.
5. Clean all hydraulic couplings.
6. Hoses are coded according to function. (Page 11)
7. Beware of high pressure fluid. (see figure 6)
8. Release pressure from system before disconnecting.
9. Plug in hoses to respective remote ports.
10. Plug in electrical lead to tractor connection where
applicable
11. Release implement jack & store
12. Jack must be securely locked in place when
disconnecting.
If implement jack is damaged DO NOT USE,
replace immediately, or severe bodily harm may
result. See Figure 7.
13. Check hydraulic cylinders are fully primed to avoid
serious injury or death. (Page 22) for priming
hydraulic system
OIL under high pressure COULD result in
serious injury or death
Figure 8
Figure 6
Figure 5
Figure 7
Safe Operation

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Extend
Retract
Hydraulic Hose Hook up
For ease of hook up, hose grip handles are
color coded.
The same color is used for both hoses on
each circuit
To distinguish between EXTEND and
RETRACT grips are marked according
to Figure 10
Electrical Connection Hook up
(Accessory)
Ensure tractor and machine electrical
connections are compatible
Plug lead into tractor terminal
Test lighting prior to road travel
(power not required for field work)
Priming Hydraulic System
Refer to page 22 to ensure hydraulic system is fully primed.
DO NOT step on wheels, they may rotate, and could result in
serious injury or death.
Hose Grip color codes
Color
Function
Green
Wing lift
Red
Wheel lift
Figure 10
Figure 9
Safe Operation
Figure 11

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Beware of vertical and horizontal clearances needed
when unfolding wings.
Beware of pinch points in wing lift area when
securing or releasing safety locks.
Keep all personnel well clear of wing radius when
unfolding or lowering wings and rear module.
Transporting/Roading
1. Ensure towing unit weight is the same as or
greater than the towed unit.
2. Lockout tractor drawbar swing mechanism
3. Ensure tires are inflated to see page 22
4. Check wheel nut tension see page 22
*NB (see page 22 for wheel nut re-tensioning
sequence).
5. Ensure safety locks are engaged
6. Ensure safety chains are attached to towing unit.
7. Drawbar must be in fixed position, not swinging.
(figure 14)
8. Keep brake pedals latched together at all times
9. Plan your route to avoid heavy traffic
10. Observe bridge load ratings
Sway Hazard:
Lock out draw bar swing mechanism.
FAILURE TO COMPLY COULD RESULT
IN DEATH OR SERIOUS INJURY.
Figure 13
Figure 12
Figure 14
Safe Operation

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TIP OVER HAZARD this is an unbraked implement.
Use extreme caution when turning and on steep
terrain.
Maximum towing speed is 20mph
(32km/hr). DO NOT EXCEED AT ANY TIME.
(Figure 15)
Never transport machine on public roads
without complying with Federal and State laws
and local regulations governing the safe
movement of farm machinery.
Comply with state law warning light regulations.
POWER LINES CAN ARC AND ELECTROCUTE WITHOUT
COMING IN DIRECT CONTACT!!!
Consult electricity authorities and all relevant
energy companies to determine safe working
distances from overhead power lines etc.
BEFORE operation of this machine.
Ensure all operators are familiar with this
manual and all safety devices and features
of the machine.
Take every reasonable precaution as is
commonly expected in this industry and in the
operation of the machine.
Maintain the machine at all times in a condition
that is safe to operate, and ensure it complies
with any relevant safety acts of parliament,
government authorities and regulations.
Figure 15
Safe Operation
Figure 16

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Wheel Lift safety locks
Your machine is fitted with the following safety lock
system.
Wheel cylinder lock channel type. (See figure 17)
To Engage:
Fully extend lift cylinder/s.
Disengage cylinder-stops.
Remove cylinder lock-channels from storage
points and secure on the two centre
cylinders with lynch pins provided.
To Release
Lift hydraulics, remove lock-channels from
cylinders and place in storage point
provided.
Reset cylinder-stops for normal working
depth
When not in use always place lock channel
in storage point provided.
Wing Transport Safety Locks CropCommander®
Safety locks prevent the wings from dropping in transport.
Always engage wing locks when machine is folded, and for transport.
Never rely only on the hydraulic system.
To Engage:
see figure 18 for engaged locking position
To Disengage:
Lift hydraulics to release locking mechanism and slowly
extend cylinders to unfold wings.
Wing cylinders must be fully extended at all times when operating.
Danger Crushing hazard, failure to comply will result in
serious injury or death.
Ensure hydraulic system is fully primed,failure to comply
could result in serious injury or death.
Centre
frame
cylinder
lock-
channels
Safe Operation
Figure 18
Figure 17
Cylinder-
stops
disengaged
Wing Lock
Disengage
Engage

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Cylinder flip over segments
for depth setting
MACHINE OPERATION
K-Line Agriculture’s advanced design concepts used in this machine incorporate a large
range of settings and adjustments for greater accuracy in seed and fertilizer placement
including deep banding.
Take time to learn about these adjustments.
Familiarize yourselves with settings that suit your soil types.
SETTINGS & ADJUSTMENTS
SEEDER BAR
Before adjusting in the field YOU MUST either:
Engage all safety lock systems when in raised position
OR,
Lower machine to ground level.
Shut down engine.
Speed range
5mph (8km/hr).
Speed variable to suit conditions
Fore and aft level (Tilt)
To Adjust
Rotate adjuster for desired level position and lock
see figure 19
Depth Control (Cylinder-stops)
This operation controls the working depth of the
frame and primary tine primary tine system.
Figure 20 shows the cylinder-stops used for
primary tine depth settings.
Ensure machine level adjustments on page 16
have first been performed.
Use cylinder-stops to adjust depth on all four
wheel cylinders.
Operate machine for a short distance and check
working depth.
NEVER engage unequal number of flip
over segments on the two centre frame
wheel cylinders. Or damage will occur to
the wheel rocker assembly.
Rotate
adjuster
Lock
Machine Adjustments
Engaged
Disengaged
Figure 19
Figure 20

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MACHINE LEVELLING
ADJUSTMENTS
Step 1: Centre wheel lift cylinder adjustments
The two centre frame wheel lift cylinders operate on
the one rocker assembly, and must be adjusted
correctly for equal load sharing.
To Adjust:
Lower wing sections to ground
Lower wheel lift hydraulics to ground on a level
surface and place remote lever in float.
Loosen both pressure lines to one of the
centre cylinders.
Release and rotate the two locking nuts on
both centre cylinder anchor pin assemblies
apart five or six turns see figure 21
Rotate adjusting nuts on each cylinder to just
contact the frame lug from each side see
figure 21
Tighten both adjusting nuts on each cylinder to
750nm.
Step 2: Wing levelling (wing wheel lift cylinder adjustments)
Final adjustment is best performed in the field.
To Adjust:
Do a trial run with equal amount of flip
over segments engaged on all four
cylinders.
Compare wing operating depth with
centre section operating depth.
Turn locking nuts to move cylinder anchor
pin assembly in direction shown in figure
22 to alter depth setting of wing cylinders.
Do a trial run and tighten locking nuts to
750nm
Primary tine depth settings can now be
performed by engaging equal amount of
flip over segments on each of the wheel lift
cylinders.
Machine must be lifted out of the ground when
turning on corners and for headlands.
Adjuster
Locking Nuts
Frame Lug
Cylinder anchor pin assembly height adjuster
Raise
Lower
Machine Adjustments
Figure 21
Figure 22