Toro Sand Pro 2040Z User manual

FormNo.3396-642RevA
SandPro®2040ZTractionUnit
ModelNo.08706—SerialNo.314000001andUp
ModelNo.08706TC—SerialNo.314000001andUp
G023363
Registeratwww.Toro.com.
OriginalInstructions(EN)*3396-642*A

ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheseparateproductspecic
DeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosedengineowner'smanualissuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughtheengine
manufacturer.
Introduction
Thismachineisaride-onpieceofutilityequipmentintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforconditioningsand
trapsonwell-maintainedgolfcoursesandcommercial
grounds.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
G023440
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SoundPowerLevel..................................................7
SoundPressureLevel...............................................7
VibrationLevel......................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................13
1RemovingtheShippingBoard................................14
2InstallinganAttachment.......................................14
3InstallingtheFrontWeights...................................14
ProductOverview.........................................................18
Controls...............................................................18
Specications........................................................20
Attachments/Accessories........................................20
Operation....................................................................20
ThinkSafetyFirst...................................................20
InstallingandRemovingtheWeights.........................21
CheckingtheLeveloftheEngineOil.........................21
FillingtheFuelTank...............................................23
CheckingtheLeveloftheHydraulicFluid..................24
CheckingtheTirePressure......................................25
TorquingtheWheelLugNuts..................................25
UsingtheParkingBrake..........................................25
StartingandStoppingtheEngine..............................26
UsingtheSafetyInterlockSystem.............................26
DrivingtheMachine...............................................27
RakingaSandTrap.................................................28
BreakingintheMachine..........................................29
PushingorTowingtheMachine................................29
TransportingtheMachine........................................30
InstallingaWirelessHourMeter...............................31
OperatingTips......................................................32
Maintenance.................................................................33
RecommendedMaintenanceSchedule(s)......................33
DailyMaintenanceChecklist....................................34
PremaintenanceProcedures........................................35
LiftingtheMachine................................................35
Lubrication...............................................................35
GreasingtheMachine.............................................35
EngineMaintenance..................................................36
ServicingtheEngineOilandFilter............................36
ServicingtheAirCleaner.........................................38
ServicingtheSparkPlugs.........................................39
CheckingandAdjustingtheValveClearance...............39
CleaningandLappingtheValve-Seating
Surface..............................................................39
FuelSystemMaintenance...........................................40
ReplacingtheCarbon-CanisterFilter.........................40
ReplacingtheFuelFilter..........................................40
ElectricalSystemMaintenance....................................41
Jump-StartingtheMachine......................................41
ReplacingtheFuses................................................42
ServicingtheBattery...............................................42
DriveSystemMaintenance.........................................45
AdjustingtheTracking............................................45
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ReplacingtheDriveBeltandtheTensioner
Pulley................................................................45
ControlsSystemMaintenance.....................................46
AdjustingtheControl-HandlePosition......................46
AdjustingtheControl-HandleLinkage......................47
AdjustingtheControl-HandleDampers....................48
AdjustingtheNeutral-LockResistance......................48
AdjustingtheEngineControls.................................49
HydraulicSystemMaintenance....................................51
CheckingtheHydraulicSystem................................51
ChangingtheHydraulicFluidandFilters....................51
CheckingtheHydraulicLinesandHoses....................53
Cleaning...................................................................54
InspectingandCleaningtheMachine........................54
Storage........................................................................54
StoringtheMachine................................................54
Troubleshooting...........................................................56
Safety
Thismachinehasbeendesignedinaccordance
withANSIB71.4-2012.However,whenyouinstall
attachmentsonthemachine,youmustaddadditional
weighttothemachine,asspecied,tocomplytothe
standards.
Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomply
withtheinstructionmayresultinpersonalinjuryor
death.
SafeOperatingPractices
Training
•ReadtheOperator'sManualandothertrainingmaterial
carefully.Becomefamiliarwiththecontrols,safetysigns,
andtheproperuseoftheequipment.Iftheoperator(s)or
mechanic(s)cannotreadorunderstandtheinformation,
itistheowner'sresponsibilitytoexplainittothem.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemachine.Local
regulationsmayrestricttheageoftheoperator.
•Neveroperatewhilepeople,especiallychildren,orpets
arenearby.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:
–theneedforcareandconcentrationwhenworking
withride-onmachines;
–controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:
◊insufcientwheelgrip,especiallyonwetgrass;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforthetask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrectattachmentandcounterweight
installation.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleaswellasdamage
toproperty.
4

Preparation
•Whileoperatingthemachine,alwayswearsubstantial,
slip-resistantfootwear,longtrousers,hardhat,safety
glasses,andearprotection.Longhair,looseclothing,or
jewelrymaygettangledinmovingparts.Donotoperate
theequipmentwhenbarefootorwearingopensandals.
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Useonlyaccessoriesandattachmentsapproved
bythemanufacturer.
•Ensurethattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses
cancollect.
•Operateonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,shiftintoneutral,
andengagetheparkingbrake.
•Donotputyourhandsorfeetnearorunderrotating
parts.
•Usingthemachinedemandsattention.Topreventtipping
orlossofcontrol:
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthemachineonasteep
slope.Reduceyourspeedwhenmakingsharpturns
orwhenturningonhillsides.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetofullforwardwithoutrstcomingtoa
completestop.
–Beforebackingup,looktotherearandensurethat
nooneisbehindthemachine.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofway.
•Usecarewhenpullingloadsorusingheavyequipment.
–Useonlyapprovedhitchpoints.
–Limitloadstothosethatyoucansafelycontrol.
–Donotturnsharply.Usecarewhenreversing.
•Neveroperatethemachinewithdamagedguards,shields,
orwithoutprotectivesafetydevicesinplace.Besureall
interlocksareattached,adjustedproperly,andfunctioning
properly.
•Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.
•Beforeleavingtheoperator'sposition:
–stoponlevelground;
–movethecontrolhandlestotheneutralposition;
–settheparkingbrake;
–stoptheengineandremovethekey.
•Raisetheattachmentwhenyoutransportthemachine.
•Stoptheengineinthefollowingsituations:
–beforefuelling;
–beforechecking,cleaning,orworkingonthemachine;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemachinefordamage
andmakerepairsbeforestartingagainandoperating
theequipment.
•Reducethethrottlesettingduringenginerun-out.
•Raisetheattachmentbeforebackingup.
•Lookbehindanddownbeforebackingup,tobesureof
aclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
RolloverProtectionSystem
(ROPS)—UseandMaintenance
•TheROPSisanintegralandeffectivesafetydevice.Keep
afoldingROPSintheraisedandlockedpositionanduse
theseatbeltwhenoperatingthemachine.
•LowerafoldingROPStemporarilyonlywhenabsolutely
necessary.Donotweartheseatbeltwhenfoldeddown.
•Beawarethereisnorolloverprotectionwhenafolded
ROPSisinthedownposition.
•Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
•Checktheareatobemowedandneverfolddowna
foldingROPSinareaswherethereareslopes,dropoffs
orwater.
•Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
•KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.
•ReplaceadamagedROPS.Donotrepairorrevise.
•DonotremovetheROPS.
•AnyalterationstoaROPSmustbeapprovedbythe
manufacturer.
5