K-Patents SAFE-DRIVE PR-23-SD User manual

SAFE-DRIVE™
IM-EN-SDI21-PG
Rev. 1.02
PR-23-SD
SDI2-23-SN2-XS
SDI2-23-WP2-XS
SDI2-23-PL-SS
SDR2-23
POCKET GUIDE
Generation 2.1

INSTALLATION EQUIPMENT
1. Retractor inner casing
2. Retractor outer casing
3. Combination wrenches 32 mm, 14 mm, 8 mm
4. Allen keys 8 mm, 5 mm
5. Torque wrench
5a. open end fitting 19 mm
5b. hex bit socket 8 mm
6. Screwdriver
6a. Phillips head
6b. Flat head
7. Pliers
8. Thread seal tape
9. Pocket guide for insertion and retraction
10. Laminated instruction cards
11. Best Practices document

SAFETY REQUIREMENTS

AVOID STAYING IN THIS AREA
DURING REFRACTOMETER
INSERTION/REMOVAL
AVOID STAYING IN THIS AREA
DURING REFRACTOMETER
INSERTION/REMOVAL
CLEAR WORK ZONE
STAY CLEAR OF THIS ZONE
DURING REFRACTOMETER
INSERTION/REMOVAL
RECOMMENDED
WORK ZONE
RECOMMENDED
WORK ZONE

Nozzle removal Nozzle insertion Sensor removal Sensor insertion
CONTENTS
Sensor insertion
Sensor removal
Wash nozzle insertion
Wash nozzle removal

SENSOR INSERTION
Sensor insertion

Sensor insertion
1. Insert the sensor into Inner casing. Make sure that
the sensor cable gland has been taken off. Match the
bayonet closing with sensor flange so that the latch
is slightly to the left of the top and the sensor cable
passage is straight down.
2. When sensor flange is flush with the bottom of
Inner casing, rotate Inner casing 60 degrees
clockwise to lock it to the flange.
3. Push down locking latch to secure the connection.

1. Fit Outer casing over Inner casing. To match the
casings, check that the rail on the Inner casing
matches the groove on Outer casing. The latch of
Inner casing should be slightly to the right from the
top and the handle of Outer casing should point up.
2. Turn the hand-wheel clockwise until it stops to
draw the Inner casing with sensor into Outer casing.
Sensor insertion

1. The sensor should now be inside Retractor and
about 140 mm (5.5”) of the screw thread should stick
out of the middle of the wheel.
2. Unlock the latch on Outer casing.
3. Take a firm hold of the hand-wheel and handle and
lift Retractor (with sensor) over the isolation valve
flange. Keep handle up.
Sensor insertion

1. Rotate Outer casing 60° clockwise to lock the
bayonet.
2. Lock Outer casing latch.
Sensor insertion

1. Insert the safety pin.
2. Lock the safety pin with safety clip.
DO NOT PROCEED UNTIL YOU
HAVE COMPLETED THIS STEP!
Sensor insertion

1. Close the blow-out ball valve under Isolation valve.
2. Lift up the Isolation valve handle locking plate.
3. Open Isolation valve by turning the valve handle
90°. The valve is open when the ball valve handle is
parallel to Retractor and sensor.
Sensor insertion

Now the sensor can be inserted into the process.
1. Turn the hand-wheel counterclockwise until it
stops, i.e. until the sensor flange connects with
Isolation valve and only the end of the screw thread
is visible.
Warning! If you detect leaking, revert immediately to
the previous step. Do not continue the installation
until the reason for leakage has been cleared and
fixed.
Sensor insertion

Fit the four M12 nuts to the bolts holding the
sensor to Isolation valve and screw them on with
a 19 mm or ¾” wrench.
Important: Do not tighten the nuts too hard, set
the torque at 50 Nm (37 ft/lbs).
DO NOT PROCEED UNTIL YOU
HAVE COMPLETED THIS STEP!
Sensor insertion

1. Remove the safety clip.
2. Remove the safety pin.
Sensor insertion

1. Turn the wheel 90° clockwise.
2. Open the locking latch on Outer casing.
3. Rotate Outer casing handle 60°
counterclockwise.
Sensor insertion

1. Turn the hand-wheel counterclockwise to drop
the thread.
2. Lift off Outer casing.
Sensor insertion

1. Lift up the latch of Inner casing to unlock it.
2. Rotate the casing 60° counterclockwise to release
it from the flange.
3. Lift Inner casing away from the sensor head.
Sensor insertion

Ensure the DTR is switched off. Connect the sensor
cable to the DTR.
1. Push the interconnecting cable through the cable
gland and into the sensor.
2. Connect the interconnecting cable to the sensor.
3. Tighten the cable gland onto the sensor.
4. Fit the nameplate onto the sensor and screw it on.
Turn on DTR power to power up the SAFE-DRIVE
system. Open wash valve.
Sensor insertion

Sensor insertion
14
To mount the thermal cover, pass Safe-Drive shut-off
valve handle through the hole provided in the thermal
cover, making sure the label is facing towards you.