KAESER SIGMA AIR MANAGER 4.0 User manual

www.kaeser.com
SIGMA AIR MANAGER 4.0
Key technology for Industry 4.0
Compressed Air Management System

3D
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
i
Status
Messages
Monitoring
Energy & costs
Control
SAM 4.0 Logic
Time control
Initial start-up
Configuration
Contact
Compressors
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC

Dryer

Filter

Air receiver

Condensate
treatment
Station
SIGMA AIR MANAGER 4.0 4
Automatic 10.04 bar
Maintenance
C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
Power
Volumetric flow rate
kW
m³/min
Station
Industry 4.0 – that’s the key phrase to describe the 4th industrial revolution. In addition to the focus on “individualised
production processes” and “product-related information exchange”, a further factor is becoming increasingly important:
time – because time is money.
Based on advanced digital information technology, Industry 4.0 interconnects man and machine, equipment and compo-
nents. This technological revolution is also about real-time information exchange – about data that can be transferred and
analysed in real-time. It is this capability that provides the decisive competitive advantage! This technology also opens up
new value added-potential by ensuring permanent utility and availability, for example, of important industrial equipment.
Identify, analyse, react: in real-time
The SIGMA AIR MANAGER 4.0 is the heart of the SIGMA
NETWORK and is key technology in the advanced world
of Industry 4.0. As the central mastermind, it controls the
entire compressed air supply system and – via the ‘Internet
of Things’ – is responsible for data streaming to a future
centralised application called KAESER SIGMA SMART
AIR. Process data from the compressed air system is
transmitted in real-time. Continuous analysis is subse-
quently performed with help from specialised algorithms in
order to make use of the gathered data, e.g. for Predictive
Maintenance purposes.
Centralised compressed air system monitoring (for Pre-
dictive Maintenance) is carried out in the KAESER DATA
CENTER, together with permanent energy management,
to ensure maximum effectiveness of the compressed air
supply system throughout its entire life-cycle.
KAESER SIGMA SMART AIR:
Predictive Maintenance
The SIGMA AIR MANAGER 4.0 provides the basis for
this future service, and, together with future use of the
SIGMA SMART AIR service, the following will be possible:
The combination of remote diagnostics and needs-based,
preventative maintenance helps assure maximum com-
pressed air supply dependability. Through availability of
compressed air system process data and the resulting
analysis, it is possible to identify the perfect point in the
future when your compressed air supply system should
be maintained and serviced. This prevents costly peri-
ods of downtime, increases energy efficiency (thanks to
monitoring of key parameters) and allows compressed air
system performance to be precisely matched according to
demand throughout the entire life-cycle of the system.
This combination of remote diagnostics and demand-ori-
ented preventative maintenance ensures maximum availa-
bility and potentially reduces service costs by up to 30%.
Compressed air control technology 4.0 from KAESER
SIGMA AIR MANAGER 4.0
Innovative:
The Adaptive 3-Dadvanced Control
The algorithms in the Adaptive 3-Dadvanced Control orches-
trate interplay between all components and equipment in
your KAESER compressed air systems. As a result, just
the right amount of compressed air power is provided to
suit the specific needs of the application, which in turn
assures maximum energy efficiency at all times.
The unique Adaptive 3-Dadvanced Control continuously
analyses the relationship between various parameters
(e.g. switching and control efficiency), and proactively
calculates the optimum combination from a range of many
in order to achieve optimum efficiency. Not only are starts
and stops taken into consideration, but so too are idling
and frequency converter losses, along with pressure
flexibility. Moreover, the compressed air system’s pressure
performance value is optimised and average pressure is
reduced.
32


i
Status
Messages
Monitoring
Energy & costs
Control
SAM 4.0 Logic
Time control
Initial start-up
Configuration
Contact
Compressors
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC

Dryer

Filter

Air receiver

Condensate
treatment
Station
SIGMA AIR MANAGER 4.0 4 Automatic 10.04 bar
Maintenance
C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
Power
Volumetric flow rate
kW
m³/min
Station
KAESER CONNECT
Operation, consumption and cost
overview. Anytime, anywhere
All operational and energy consumption data,
as well as cost information, can be called up
on any network-compatible device anytime,
anywhere.
Further details from page 14
Communication & data exchange in
real-time.
KAESER takes full advantage of the very lat-
est digital information technology and networks
all components with the core of the system,
the SIGMA AIR MANAGER 4.0 controller.
The advantages: real-time data exchange
for continuous energy and cost optimisation,
combined with seamless production flow.
Industry 4.0
Your energy report quickly and simply.
The SIGMA AIR MANAGER 4.0 is your perfect partner
for operational data storage and provides data in
accordance with DIN EN ISO 50001.
Further details on page 10
Energy management as per DIN EN ISO 50001
All-round carefree service package.
Unique combination of remote diagnostics
and service ensures supply dependability and
significant cost savings.
Further details from page 16
KAESER SIGMA SMART AIR
Optimum efficiency.
Monitors and controls compressed air system
operation and proactively calculates the most
efficient performance solution from numerous
potential options.
Adaptive 3-Dadvanced Control
Live P&I diagram
Everything at a glance.
Your entire compressed air station represented
as a P&I diagram on a 12-inch display.
Further details on page 9
Future-dynamic:
SIGMA AIR MANAGER 4.0 grows
with you.
A simple software upgrade is all that’s required
to expand your compressed air supply system
to meet future demand. There’s no need to
change your master controller hardware.
Further details on page 8
Upgrade your compressed air station
All components securely networked.
All of the compressor station’s components
can be seamlessly integrated into the KAESER
SIGMA NETWORK.
Further details from page 6
What’s on the inside. What’s in it for you.
SIGMA AIR MANAGER 4.0
KAESER SIGMA NETWORK
Secure login.
The integrated RFID interface ensures secure
login for authorised personnel – without the
need for passwords.
RFID card
Integrated programmable
control.
Individually programmable, system-specific
functions, such as the temperature-dependant
control of inlet, circulation and exhaust air lou-
vres, can be implemented using this planning
tool - without the need for additional PLC.
Further details on page 11
SIGMA AIR MANAGER 4.0 Logic
54

KAESER SIGMA NETWORK
Control centre
Secure data – secure business!

i
Status
Messages
Monitoring
Energy & costs
Control
SAM 4.0 Logic
Time control
Initial start-up
Configuration
Contact
Compressors
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC

Dryer

Filter

Air receiver

Condensate
treatment
Station
SIGMA AIR MANAGER 4.0 4
Automatic 10.04 bar
Maintenance
C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
Power
Volumetric flow rate
kW
m³/min
Station
 i
Status
Messages
Monitoring
Energy & costs
Control
SAM 4.0 Logic
Time control
Initial start-up
Configuration
Contact
Compressors
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC
Dryer
Filter
Air receiver
Condensate
treatment
Station
SIGMA AIR MANAGER 4.0 4 Automatic 10.04 bar
Maintenance
C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
Power
Volumetric flow rate
kW
m³/min
Station
Industry 4.0 places high demands on a data network –
it needs to be fast, secure and future-dynamic. The pow-
erful Ethernet-based SIGMA NETWORK developed by
KAESER provides optimal monitoring and efficient control
of the compressed air station and enables operation within
the context of Industry 4.0.
Furthermore, industrial applications have special demands
when it comes to communication technology – including
machine to machine communication, which is the basis
of Industry 4.0. Not only must the technology be durable
and easily manageable on-site, but should also be globally
compatible, fast and secure and be able to transfer large
volumes of data with maximum integrity. The KAESER
SIGMA NETWORK meets all of these requirements and
more.
Secure data
Based on secure Ethernet technology, the future-dynam-
ic network is a local network within the compressed air
station that enables optimised integration of a station’s
components. Unlike current field-bus solutions such as
Profibus, CAN or similar technologies that operate at rel-
atively slow speeds (max. 12 Mbit/s), this network boasts
a data transfer speed of 100 Mbit/s. The widely accepted
TCP/IP protocol standard forms the basis for data traffic
in the SIGMA NETWORK. The SIGMA NETWORK uses
KAESER-own MAC addresses and creates a closed and
secure network segment in accordance with the recom-
mendations for industrial control systems. A defined
transfer node enables secure data exchange with external
partners.
Basis for Predictive Maintenance
Together, the SIGMA AIR MANAGER 4.0 and the SIGMA
NETWORK create a perfectly matched infrastructure and
provide the basis for future services such as Predictive
Maintenance or energy management, for example. This
not only reduces costs, but also increases operational
reliability and availability.
If requested by the operator, the operating data from the
compressed air station can be securely transmitted to the
KAESER DATA CENTER via a broadband connection.
This is the prerequisite for KAESER SIGMA SMART AIR.
Compatible
Needless to say, existing KAESER Profibus networks can
be integrated into the SIGMA NETWORK.
With high speed and rigorous security standards
KAESER SIGMA NETWORK
SIGMA AIR MANAGER 4.0
Communications module e.g. Modbus TCP
KAESER CONNECT
Digital output device, e.g. laptop Control centre
Controller:
SIGMA CONTROL 2
Controller:
SIGMA CONTROL
SIGMA NETWORK
PROFIBUS master
Various connection possibilities
for treatment components
Connection of conventional
compressors possible
Connection of compressors
with SIGMA CONTROL 2
Connection of compressors with
SIGMA CONTROL; connection to stations
with Profibus network (SAM 1 alternative)
76

 i
Status
Messages
Monitoring
Energy & costs
Control
SAM 4.0 Logic
Time control
Initial start-up
Configuration
Contact
Compressors
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC
Dryer
Filter
Air receiver
Condensate
treatment
Station
SIGMA AIR MANAGER 4.0 4
Automatic 10.04 bar
Maintenance
C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
Power
Volumetric flow rate
kW
m³/min
Station
SIGMA AIR MANAGER 4.0 4
C1
Po
w
Volumetric flow
r
Station
SIGMA AIR MANAGER 4.0 4
C1
Po
w
Volumetric flow
r
Station
SIGMA AIR MANAGER 4.0 4
C1
Po
w
Volumetric flow
r
Station
4
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16
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If your business is growing and so too is your compressed
air demand, then it’s time to consider expansion of your
compressed air supply system.
This poses no problem for the SIGMA AIR MANAGER 4.0,
which is ready-designed to accommodate your growing
compressed air demand. A straightforward software up-
grade is all that’s required to expand the master control-
ler’s functionality – there’s no need for additional invest-
ment in new hardware.
Therefore, with a software upgrade, a SIGMA AIR
MANAGER 4.0 initially capable of controlling only up to
four compressors can be updated to control up to eight, or
even sixteen, compressors. Therefore, the capacity of your
SIGMA AIR MANAGER 4.0 can be easily adapted to suit
your current compressed air needs.
For you, this ensures planning security and is an essential
prerequisite for you to be able to lead your company safely
into the future.
The future-dynamic solution that grows
with your compressed air demand
The SIGMA AIR MANAGER 4.0’s P&I diagram shows all
components comprising your compressed air station. Data
can also be displayed for subsequently installed equip-
ment and is available in the SIGMA AIR MANAGER 4.0.
All of the connected components are visible at a glance
and can be quickly identified via clear, individual designa-
tion.
Operational statuses are colour-coded for visualisation.
Everything you see is live!
The live P&I diagram displays the following parameters:
- Operational status of individual components
- Alarm and maintenance messages for individual
components
- Flow rate
- Power
- Pressure
- Additional measurement signals, such as pressure
dewpoint and ambient temperature, for example, can
also be processed
View your entire system in a P&I diagram – live
SIGMA AIR MANAGER 4.0
Pipework and instrumentation flow diagram (P&I diagram)
Control up to 8compressors in your
compressed air station
Control up to 16 compressors in your
compressed air station
Control up to 4compressors in your
compressed air station
98

i
Volume:
Specific power:
Compressed air index:
612,371
6.20
15.51
Status
Messages
Monitoring
Energy & costs
Control
SAM 4.0 Logic
Time control
Initial Start-up
Configuration
Contact
Energy & costs – Diagram
SIGMA AIR MANAGER 4.0 4 Automatic 7.19 bar
Maintenance
1.1 On load € 9,415.20
1.2 Idle € 84.74
Energy costs € 9,499.94
1 Energy costs € 9,499.94
2 Amortisation € 6,000.00
3 Maintenance costs € 1,600.00
4
5
6
7
Total costs € 17,099.94
m³
kW/(m³/min)
€/1000m³
01.01.2014
Start:
00:00:00 31.12.2014
End:
23:59:00 Refresh
56%
35%
9%
99,1%
0,9%
Months ( M)
Interval
10000
8000
6000
4000
2000
kW
ACCESSMODE
Energy & costs – Period comparison
2000
0
Powerconsumption / kWh
Idle
0.00 0.00 0.00 0.00 80.93 10.39
Onload 0.00 0.00 0.00 0.00 9871.60 1247.58
Total 0.00 0.00 0.00 0.00 9952.53 1257.97
Volume/ m³ 0.00 0.00 0.00 0.00 101348.12 10713.20
Specificpower / kW(m³/min) 0.00 0.00 0.00 0.00 5.89 7.05
M 1/2015 M2/2015 M3/2015 M 4/2015 M5/2015 M 6/2015
i
Status
Messages
Monitoring
Energy & costs
Time control
Initial Start-up
Configuration
Contact
SIGMA AIR MANAGER 4.0 4
Manual 6.45 bar
Control
Observation
Easy data transfer to your
e-mail address
@
How the SIGMA AIR MANAGER 4.0
works for you:
To reduce both the environmental impacts and costs for
your business, the DIN EN ISO 50001 standard sets out
how businesses should systematically and continuously
improve their energy efficiency and rewards them ac-
cordingly through tax incentives and renewable energy
surcharge rebates.
The SIGMA AIR MANAGER 4.0 helps you create the
associated certification reports effectively and quickly:
it provides secure storage of your compressed air station’s
operating data and offers detailed analysis and energy
balances.
The following information is provided:
• Performance figures for the compressed air system or
individual components for energy management certifica-
tion in accordance with DIN EN ISO 50001
• Compressor load data, air delivery, performance, specific
power requirement
• Total costs
• Graphical display of cost overview (with the possibility
for manual value input, e.g. for maintenance and repair
costs)
• Operating data from the long-term memory for measuring
signals (over an elapsed period of up to one year)
• Energy cost settings
• Compressed air performance figures up to 6 years
The data can also be exported. The cost centre report can
be called up at any time via KAESER CONNECT with a
network-compatible end device. Furthermore, a period-
ical report can be forwarded to a user-definable e-mail
address.
SIGMA AIR MANAGER 4.0. Logic allows customised
functions to be individually programmed via the KAESER
“Engineering Base” planning tool.
Therefore, using logic functions, it is possible to make
inlet, circulating and exhaust air louvres operate according
to temperature, for example. This powerful feature essen-
tially makes any additional PLC or logic control redundant.
This integration not only makes operation simpler, but
also provides a significant cost advantage compared to
the usual combination of a conventional controller with an
additional programmable logic controller (PLC).
If you would you like to find out more about SIGMA AIR
MANAGER 4.0. Logic simply contact your KAESER rep-
resentative regarding this optional service.
Integrated programmable control for individual
programmable functions.
SIGMA AIR MANAGER 4.0 Logic
On-demand energy reports – in the blink of an eye
Energy management certification as per DIN EN ISO 50001
As a leading compressed air systems provider, it goes without saying that KAESER provides unrivalled service and expertise
when it comes to energy efficiency. The SIGMA AIR MANAGER 4.0 is a comprehensive solution that allows you to store and
analyse all relevant, energy-related data from your compressed air supply, and then create specific reports for your certifica-
tion – all in the blink of an eye.
Summer/winter operation
of refrigeration/desiccant
dryers
Dryer changeover switch
Control of
inlet, circulating and exhaust air
louvres
Ambient temperature control
SIGMA AIR MANAGER 4.0 Logic
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1110

Advanced, capacitive touch technology, offset supplemen-
tary keys and durable LED illumination make the SIGMA
AIR MANAGER 4.0 an exceptionally user-friendly tool,
and not just on the haptic level since it also supports 30
languages.
1) Status
• Overview: pressure curve information, pressure display,
current values, history
• Manual pre-selection: compressor selection
• Sources: display of pressure & power, pre-selection,
priorities
• Station: display of your system in the P&I diagram,
measurement values, current statuses, running hours
and serial data
2) Messages
• Display of “unacknowledged” messages
• Display of “current” messages
• Display of history (all messages)
3) Monitoring
• Compressed air consumption
• Specific power
• Measurement data
4) Energy & costs
• Energy cost table
• Energy cost diagram
• Energy and costs in self-defined time-frame
comparisons
• Tariff configuration
• Report: Sending of a report to a freely definable e-mail
address at a freely definable interval, e.g. key energy
management figures in accordance with DIN EN ISO
50001
5) Maintenance
Graphical representation of maintenance statuses of
station components (compressors, dryers, filters etc.).
The maintenance statuses of the individual components
are visible at a glance.
6) Control
• Nominal and actual pressure values
• Pressure monitoring
7) SIGMA AIR MANAGER 4.0 Logic
SIGMA AIR MANAGER 4.0 Logic enables users to take
advantage of customised functions tailored to their specific
compressor station. Using logic functions, it is possible
to make inlet, circulating and exhaust air louvres operate
according to temperature, for example.
8) Time control
• The compressed air station can be controlled via the
integrated timer. 99 switching points are available
9) Commissioning
• Overview of all SIGMA NETWORK inputs and outputs
• Overview of all compressors connected via PROFIBUS
and all PBUs (Profibus I/Os)
• Overview of all connected compressors with SIGMA
CONTROL 2 via SIGMA NETWORK
• Update to most current software version
• Importing an expanded / customised compressed air
station configuration
• Saving of setting data, event history and log files on SD
card
• Information and settings for connection to control centre
10) Configuration
• SIGMA AIR MANAGER 4.0 serial data
• Interface settings
• E-mail settings
• Date, time, language
• User management
• Display settings, key lock
11) Contact
KAESER contact information.
12) i-Button
Online operating instructions can be called up via the
i-button.
Durable, easy-to-use touchscreen
Easy-read 12-inch colour display
1312


i
Status
Messages
Monitoring
Energy & costs
Control
SAM 4.0 Logic
Time control
Initial start-up
Configuration
Contact
Compressors
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC

Dryer

Filter

Air receiver

Condensate
treatment
Station
SIGMA AIR MANAGER 4.0 4
Automatic 10.04 bar
Maintenance
C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
Power
Volumetric flow rate
kW
m³/min
Station

i
Status
Messages
Monitoring
Energy& costs
Control
SAM4.0 Logic
Timecontrol
Initialstart-up
Configuration
Contact
Compressors
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC

Dryer

Filter

Airreceiver

Condensate
treatment
Station
SIGMA AIR MANAGER4.0 4
Automatic 10.04 bar
Maintenance
C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
Power
Volumetricflow rate
kW
m³/min
Station

C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
i
Leistung
Volumenstrom
kW
m³/min
Status
Meldungen
Monitoring
Energie & Kosten
Regelung
SAM 4.0 Logic
Zeitsteuerung
Inbetriebnahme
Konfiguration
Kontakt
Kompressoren
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC

Trockner

Filter

Behälter

Kondensataufbereitung
Station
Station
SIGMA AIR MANAGER 4.0 4
Automatikbetrieb 10.04 bar
Wartung

C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
i
Leistung
Volumenstrom
kW
m³/min
Status
Meldungen
Monitoring
Energie & Kosten
Regelung
SAM 4.0 Logic
Zeitsteuerung
Inbetriebnahme
Konfiguration
Kontakt
Kompressoren
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC

Trockner

Filter

Behälter

Kondensataufbereitung
Station
Station
SIGMA AIR MANAGER 4.0 4
Automatikbetrieb 10.04 bar
Wartung

C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
Leistung
Volumenstrom
kW
m³/min
Kompressoren
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC
Trockner
Filter
Behälter
Kondensataufbereitung
Station
Station
SIGMA AIR MANAGER 4.0 4 Automatikbetrieb 10.04 bar
The SIGMA AIR MANAGER 4.0’s integrated web server provides visual display of all compressed air
system data in the form of HTML pages.
The information is available anytime, anywhere, and can be visualised in real-time on all network-
capable devices.
Always in view –
with any network-capable end device
KAESER CONNECT
KAESER CONNECT
Smart phone visualisation Tablet visualisation Laptop visualisation PC visualisation
1514

 i
Status
Messages
Monitoring
Energy & costs
Control
SAM 4.0 Logic
Time control
Initial start-up
Configuration
Contact
Compressors
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC

Dryer

Filter

Air receiver

Condensate
treatment
Station
SIGMA AIR MANAGER 4.0 4
Automatic 10.04 bar
Maintenance
C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
Power
Volumetric flow rate
kW
m³/min
Station
KAESER SIGMA NETWORK

>
Druck: bar
>
0
Liefermenge: m³/min
>
Leistung: kW
01.01.2014 00:00
Start:
01.01.2014 02:00
Ende:
Start
Bibd KädAl
01.01.2013 01:13
Start:
01.01.2014 04:51
Ende:
8.0
7.5
7.0
6.5
6.0
5.5
5.0
4.5
4.0
bar
12.5
10.0
7.5
5.0
2.5
0.0
m³/min
80
60
40
20
0
kW
Kompressoren
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC

Trockner

Filter

Behälter

Kondensataufbereitung
Station
SIGMA AIR MANAGER 4.0 4
Automatikbetrieb 10.04 bar
Advantages at a glance
→Maximum availability
→Optimum efficiency
→Low life-cycle costs
→Ideal service management
→Energy management certification as per
DIN EN ISO 50001
→Future-dynamic
Each individual component from the KAESER SIGMA
NETWORK is a premium quality product based on
KAESER’s decades of engineering and manufacturing
expertise.
The benefits derived from this knowledge can be decisive
for you and your business, since only KAESER ensures
seamless compressed air supply and provides optimum
energy-efficiency for your compressed air system.
Furthermore, the unique combination of remote diagnos-
tics – performed by KAESER compressed air experts –
and needs-based, preventative maintenance offers you an
unparalleled degree of compressed air supply security and
significant cost savings.
With the KAESER SIGMA SMART AIR service package,
KAESER lets you benefit from its complete full-service
spectrum from hardware to software, installation to com-
missioning, or data analysis to dynamic maintenance.
KAESER delivers and oversees your business’s entire
compressed air supply, day in, day out, 24/7.
If you would you like to learn more about KAESER SIGMA
SMART AIR simply contact your KAESER representative.
Your all-round carefree service package
KAESER SIGMA SMART AIR
Compressed air station with SIGMA AIR MANAGER 4.0
KAESER DATA CENTER
KAESER AIR SERVICE, KAESER ENGINEERING
Cloud
Round-the-clock service and energy management
Mobile user
1716

P
B
U
SX7

i
Status
Messages
Monitoring
Energy & costs
Control
SAM 4.0 Logic
Time control
Initial start-up
Configuration
Contact
Compressors
C1 - BSD 75
C2 - BSD 75
C3 - BSD 75
C4 - CSD 105 SFC

Dryer

Filter

Air receiver

Condensate
treatment
Station
SIGMA AIR MANAGER 4.0 4
Automatic 10.04 bar
Maintenance
C1
C2
C3
C4
D1
D2
F1
F2
R1 DHS1
CT1
165.51
27.60
Power
Volumetric flow rate
kW
m³/min
Station
Control systems
Specially adapted industrial PC with powerful “Quad
Core” processor, featuring an operating panel, control and
processing unit, communications interfaces and integrated
web server. SIGMA NETWORK ports, digital and ana-
logue input and output signals.
Man / machine interface
Intuitive operation; LED-backlit 12.1-inch TFT, 16:10 ratio
industrial colour display with capacitive touch technology,
1280 x 800 pixel resolution, four LED backlit touch keys,
RFID read / write device for KAESER Equipment Cards
and KAESER RFID keys, 30 selectable languages.
Communications interfaces
Gigabit Ethernet for remote visualisation (web server),
e-mail, slot for communications module (for connection to
control centre), SD HC/XC card slot (e.g. for updates).
Control cabinet
Stainless steel / polymer control cabinet for wall-mounting,
dust and splash proof to IP 54 CE, cULus, international
radio licences.
Options
SNW ports RJ 45 (+6 ports), SNW ports RJ 45/FOC
(optical fibre), SNW PROFIBUS Master e.g. to connect
compressors with SIGMA CONTROL communications
modules: PROFIBUS DP, PROFINET IO, Modbus TCP.
Upgrade
Software upgrade to increase the number of controllable
components. Hardware change not required.
Accessories
SIGMA NETWORK bus converter (SBC) is available to
expand the control unit. The SBC can be equipped with
digital and analogue input and output modules, as well as
with SIGMA NETWORK ports.
Compressed air station with SIGMA AIR MANAGER 4.0 - Possible connections
SIGMA AIR
MANAGER 4.0 - 4
SIGMA AIR
MANAGER 4.0 - 8
SIGMA AIR
MANAGER 4.0 - 16
Pressure control
Adaptive 3-Dadvanced Control Standard
Possible air system interconnections
Max. no. of controllable compressors 4 8 16
Compressors with SIGMA CONTROL 2 via SIGMA NETWORK 4 7 7
SNW ports RJ 45 Standard (7 ports)
SNW ports RJ 45 / FOC (optical fibre) Optional
Available input signals
Digital 24V DC (e.g. ECO-DRAIN, compressors without SIGMA CONTROL, remote ON-OFF) 6
Analogue 4-20 mA (e.g. pressure dewpoint measuring device, pressure transducer) 4
Available output signals
Relay outputs
(e.g. third party compressors, compressors with SIGMA CONTROL Basic, group alarm) 5
Equipment
Visualisation via integrated web server Standard
Operating data long-term memory 1 year Standard
Pressure transducer Standard
Communications interfaces
Gigabit Ethernet for remote visualisation (web server) Standard
Slot for communications module (e.g. PROFIBUS DP, PROFINET IO, Modbus TCP) Standard
SD HC/XC card slot (e.g. updates) Standard
Dimensions, mass
Width x Depth x Height in mm 540 x 284 x 483
Mass in kg 20
Technical specifications Equipment
Digital Analogue
SIGMA NETWORK
SIGMA NETWORK
SIGMA NETWORK
SIGMA NETWORK
Profibus DP
DP
Master
Digital Analogue
e.g. Compressor e.g. ECO-DRAIN e.g. Pressure dewpoint
measuring device e.g. Pressure transducer
1918

The world is our home
As one of the world’s largest compressed air systems
providers and compressor manufacturers, KAESER
KOMPRESSOREN is represented throughout the world
by a comprehensive network of branches, subsidiary
companies and authorised partners.
With innovative products and services, KAESER
KOMPRESSOREN’s experienced consultants and
engineers help customers to enhance their competitive
edge by working in close partnership to develop
progressive system concepts that continuously push the
boundaries of performance and compressed air efficiency.
Moreover, the decades of knowledge and expertise from
this industry-leading system provider are made available
to each and every customer via the KAESER group’s
global computer network.
These advantages, coupled with KAESER’s worldwide
service organisation, ensure that every product operates
at the peak of its performance at all times and provides
maximum availability.
KAESER KOMPRESSOREN SE
P.O. Box 2143 – 96410 Coburg – GERMANY – Tel [phone] – Fax [phone]
e-mail: [e-mail] – www.kaeser.com
P-790ED Specifications are subject to change without notice. 17/16