KAESER TD 61 User manual

i
Refrigeration Dryer
Model: TD 61
Part No.: 1 7987.10010
serial No.: Al-S-12
lndex: 060909
GL-Nr: BA-TD61 - 1 '7947 1C'-':-::
KAESER KOMPRESSOREN GMbH
D-96410 Coburg ' Postfach 2143 ' Tel [phone] . Fax. [phone] - 130

((
!Ve hereby declare that the machine/unit of
iype: compressed ail re liigeration dryer part number: 1. i9e 1.1c010
make: Keeser serial number: 61SQ 2
TD 61
:onforms, in the specification supplied by us, to the tollowing relevant conditions,
.:: pa rtic u lar:
D ilect i,,'e 1-or mrchinerr
Declaration of ConformitY
within the meaning of machinery directive Bgi392/EU, appendix ll A
Directive for lori, r'cltlge
D;rcciivc cor:;cniiirg e1e--i; onlgnetic conrpatrbilitl
:: air',ronised standards appl ied, i n particu lar:
Refr i-ger:t'o r rr:'t ,n.: : 'I jr.f - J:.r'-\ rc ri:cn:c"r'
S afety of nrach lner,
!r'. r9-1: Safety of mrchinery - saiety disiances
Salety of n.rr.chinery - electrical equipment
l\ -i i108 I ?: Eleclromasnetic compatibiiity - radio interfere nce lf:rnsnisslon
E.lectromagnetic compatibility r':rdio interference suppression
llation al technical standards and specifications applied, in particular:
l:: .:: r re nt safe[v act
:,- - ::::"'nt slfety act regulatior,s
'' r - ,,,, l.:liseration units, helt pumps and cooLing srsie nr,.
-10.i1.199.1
Dair t.l-.. r ..----. .,I
cesc.:ris:-r.r,rr_ ::.-..j a..r ii3.:-.r ip -',,' .n! T .rf;s l.:lrs,i.
:a a,::-::3 232
iSl-lc:,r.: l- l:?trai:::
.::.,.;N:SSOREN GMbH
'.- - ,'2a DS4150Ccbur! Tel.: (0 95 61)6rGa
F3,\i (0 95 : l) c-a i:-1
T x: 6a3 2 a-1 , '::.

Table of Contents
'lechnical
1.1
1.2
1.3
1.4
1.5
'1 .6
1.7
1.8
1.9
1.10
Srafety Regulations ....
Spare Parts
Environmental proieclicn
General
3.1
3.2
4 Transport
Explanation of Symbols and References
General Safety lnstructions
Accident Prevention Fegulations _ Germany, U\,A/ 20.0, ,,Fefrigeration plants,
Heat Pumps and Refrigeration S./,siems,, 0/BG 2Or
General References .. . .. .
Chapter page
. 1_1
1-1
t-l
1-1
1-1
1-2
1-2
1-2
1-2
1*2
2*3
2-3
2- 4
3-5
3-5
3,5
2.1
23
2.4
2.5
2.6
4.1
4.2
4.3
lnstallation
4-6
4-6
4-6
5*7
5-7
5-7
5-B
5-B
5-8
5*9
5 - 1C
5 - 10
6 - 11
6 - 11
6 - 11
6 - i2
Transport Instructions .......
Packaging
TemporaryStorage ..,..,..
Construction and Operation
5.1
5.2
5.3
5.4
5.4. 1
5.4.2
c,4. -l
5.6
i)
6.1
6.2
6.3

Table of Contents
6.4
6.5
7.1
7.2
7.3
Electrical Connecirc:r
Vollless Contacis 6 - 12
6 - 13
P utting into Service
Poirts to be Nole: :;. - -: : -: - _:
Points to be Observec c-,:-= S,.,
Operational Reacin:ss . .
::3 Service .....
::: ng On .....,.
7*14
7 - 15
8 Operation ..
8.1 Control Panel .. ,.. 8_16
8.2 Switch jng on the F:.- :=-z-. :- :--, =: 8 _ 17
8.3 Switching off rhe F=.-:=-:::- l-,:. . ........8_18
8.4 Fault Finding .. .,... g_l8
8.4.1 Water in the cc-::-:ss:: :.:..::::r: . ... . ,. . . B _ 18
8.4.2 High press!:a :s::: . : :-= .=,-:::a: cn dryer ... ...... B_ 18
3.4.3 High cornprsss:: : - :::-: ... s _ j9
3..1.4 Thecontrol la-:: -*-_:::: -:::Klfguish inpadial load running orwth
10
11
no load .....
8.4.5 Red LED cn i-: :l:-:::
Maintenance
-: -s :; flas hes
9.1 lu'laintenance ,r - =:
I 1,1 Functional cie:, :, :-:
9.1.2 Functional che: i :,:-:
9.1 .3 Functional chec.i :,:-:
9.1.4 Functional chea,: :, :-=
9.1 .5 Cleaning the rei:::.:-:
9.1.6 General checks .
9.1 .7 Cleaning the ECC - I - :
9. 1.8 C eaning the Dia:-':;-
Spare Parts and After Sajes Seruice
ru.r 5e.vce Pals d-- -,-. --:. ::--j
Appendix
'1 1 ,'1 ELecirical Diagrar:
11 .2 Maintenance Scne: - a
B - 19
B - 19
9-20
9-20
9-20
I - 21
I - 21
I - 21
9-22
9-22
10-26
1A - 27
11 - 28
I I - 23
Chapler - Page
.. " t.*

Technical Specification
'1 .1
Technical Specif ication
Ref rigeration Dryer
t\4odel .,
Cooling airvolume .......
Condensate volume under nominal conditions* . .
Weight..
Dlagrams:
Dimensional diagram .
By-pass pipe
P & lfiow diagram TKTTDS1
(Pipe and instrument flow diagram)
Electricaldiagram. ......., SKT.TD61
*See chapter 1.3 for norninal conditions.
1.2
1 .3 Compressed Air System
Flow volume
relative to an ambient temperature of 25
compressor gauge pressure oi 7 bar.
Pressureloss........
Pressure dewpolnt
at an ambient temperature of 25'C, compressed
gauge working pressure of 7 bar.
Ma-ximum gauge working pressure .
1.4 Refrigerant System
Refrjgerant
Quantity.
.,.... TD 61
. .... .. 3soo m3/h
.......1sso g/h
..... .. . 2s1 kg
... T 9007.1
. .203179.A
-0795i00016
- 0695/00070
....6,2 m3/min
'C, 9BO mbar atmospherlc pressure anC
...... 0,12 bar
air lnlei ten'tperature of 35'C a-:
Sound Pressure Level
Operatlonal state ol the refrigera on dryer:
rated pressure and rated air f ow.
Measurement conditions:
free field measurement
Sound pressure level d ata:
measurement to DIN 45635 (noise measurement on machines, compressors) at
. 1 m distance
. 1.6 m heig ht
Sound pressure level less than 70 dB (A).
rb oar
' 5 (a
1-1
"t i*
--,,!.: i"f i

11
aTechnical SPecification
Permlssible gauge v/orklng press:rre '
lnstallation Conditions
Vax. heiqht above se*'a." ':-. : ,-"
of installation
I'l in. ambient temPeralure .
Max. ambient temPeratr re .
**other heights permiss ir'e c: \'aier ccnsultallon wiih the
25 bar
{E
1000 m
,..5 'c
..43 "c
manufacturerl
1.6 Connection Fittings
Compressed air oui e: . -s :: ::::aC)
Condensate drajn c::^e::':- ^cse ccnnection)
Connections for cc:i: r3s::: 3'
pressu'e d'fie'er: z ' :=: --?-:-'
Se'vice colnecic-: i:-'::, - .: 'i'
Electrical Connection
N4ajns vo lage . .
Freq uency
Power consumPi c-'
l,4ax jmum powef a:'s--:::-
Maxlmum rated c L:'- -:
Mar. ma,cs'us ^g ;:,'::"--- I jis
Power supply c3: e - :': l l:i -i:l'--
(CU multicore cac ie
lrsLtation c dss rc:-:'j l3: -;: :-: ::-e
* under nominal ca^:::-s ::; :-:::'r i 3
Settings
Satety pressure sviitch irefiiE 2 '2 nt )
switching Poinl iiii.sr
Thermostat
'egulates oie5s-'= -i: :: -:::
switchlng Pcint icr ''c,i -::::
hgh PressJ'. D+"':- -; .^-:-::
Designation
The namepLate of the cryer is caa:3: :- :-' :::
1O lorthe.r.uslrattor c' Ire -a- : : ::+
Dimensional Diagram
(see next page)
... 230 v |10 % L1/N/PE
.... 50 Hz
.. 1000 w
..'1400 w
... 6,5 A
....16 A
3x1,5 mm2
..1P54
..25 bar
ca. 3 "C
ca. 12 'C
....G1112
.,... DN 10
... 2x G 1/4
2x 7/16 UNF
1.7
1.8
1.9
: .i 0
1-2

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1995 | r"; i€,tLo
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20:179 0 e

Safety
2 Safety Regulations
Bead thisseryice mal!a. :..=', : =-:::-.:-.;: l:_::-:-_,' r:ierel:es c:for€ outiing this
refrigeration dryer intc c:a''.'.a- =--. =:':.2 az.-, -a:,-. a-. -a:i:a:atJ: of ihe unit.
2.1 Explanation of Symbcls and References
This symbol is ;i3ced befsre all :€ierences to salety where danger to
liie and lirnb cai occui during y;c:k. lt is especially irnportant that
lhese rules are cbseryed and that extreme care is taken in these
cases. For their own protection, intorm all other users about these
safety rules- Observe general safety and accident prevention regula-
tions as well as the satety rules laid down in this service manual.
This symbol is placed by text to which considerable attention must be
paid so that recommendations, regulations, relerences and correci se-
quence of work are adhered to and that damage to and/or destruction
ot the refrigerant dryer and/or other equipment is prevented.
This symbol deslgnates measures taken to ensure environmental care.
Thls symbol indicates operations and actions to be carried out bv the
user
This bullet ideniilies listings.
2.2 General Safety Instructions
European Standards (EN) must be complied with during installation, operation, rnainten-
ance and repair of the refrigeration dryer.
valid national safety regulations must be complied with for those corresponding European
Standards that are not yet incorporated into naiional legislaiion.
Users of refrigeration dryers located outside the jurisdiction of European Standards are
obliged to comply with the safety and accident prevention regulations concernirrg the re-
frigeratlon dryer that are valid in the country of use. lf necessary, corresponding measures
must be taken to ensure compliance with national legislation before the refrigeration dryer
is put into operation.
2.3 Accident Prevention Regulations - Germany, UW 20.0, ,,Refrigeration
Plants, Heat Pumps and Befrigeration Systems,, (VBG 20)
We refer especlally to:
Paragraph 16 "lnstallation of relrigeration plants,'
Paragraph l9 "lnstructions, operatlon, maintenance',
Paragraph 20 "lnstructions to operators"
lr-r l
L:u
tL
1_

Cl
Safety
2
2.1
Safety Regulations
Read thls service nranua carefuliy and observe ali cautionary references before pu ing this
refrigeration dryer nto operation and before carry ng out any maintenance on the unit.
Explanation of Symbols and Beferences
This symbol is placed before all references to safety where danger to
life and limb can occur during vrork. It is especially irnpodant that
these rules are observed and lhat extreme care is taken in th"se
cases. For their own protection, inform all other users about these
safety rules. Observe general safety and accident prevention regu!a-
tions as vie I as the safety rules laid down in this service manual.
This synrbol is placed by texi to v,/hich considerable attention musl be
pajC so that recom mendations, regulations, reterences and correct se-
quence of !,,,ork are edhered to and that damage to and/or destruction
ol the refrigerant dryer andior other equipment is preventec!.
This s):bcl designates measures taken to ensure environmental care.
This s/rbcl iraicaies cperations and actions to be carried out bv the
USET
This b u llei ice:::3s.;s:::,Es.
General Safety In stru ctic r'ts
European Standards iEiil :--.:.:::-: :: ,,.-:,--.- -s:: atc:. aperaticn, rnajnten-
a'tce aro .eoa:r or tr r '.'- :.:--: - - -.:
ValiC natlonal safety regu at.-s -,:: -a _--- .'-.,::,:l.:-:se.ol'espondtng European
Standards thai are not ye\i-ia:-.a-='-, --.: -: a^z .g s a:ron
Usersof relrigeration dryers:caa:a: : _:: :: :-: _'sl.icI r::uropean Standards ate
obligedtocomplywithihesaie:i."..-::.-'.....=....t.'guetionsconcernirLgthere-
frigeration dryer that are vai d ti- i.-.: a:,-'-, : ,.; , "e--:ssary, corresponding n,"uaur"a
must be taken to ensure ccric ar-t: ,.. :- -:::-: :J s ai cn beiore the refrlgeiation drye r
is put into operation.
,Accident Prevention Regulations - Germany, UVV 20.0, ,,Ref rigeration
Plants, Heat Pumps and Refrigeration Systems,, (VBG 20)
We refer especially to:
Paragraph 16 "lnstallation ol refrigeration plants"
Paragraph l9 "lnstructions, operalion, maintenance',
Paragrap6 20 "lnstructions lo operators"
tr
[3
a.J
Attentionl
2-3