Pressol SPRAYFI Series Instruction Manual

OPERATING INSTRUCTIONS
AND SAFETY NOTES
SPRAYFIxx-solvent PLUS
for acetone-based and acetone-free solvents
88 909 932 A401 GB

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GB Operating Instructions - SPRAYFIxx-solvent PLUS
Pressol Schmiergeräte GmbH
This documentation is exclusively intended for the operating company and their sta.
Without our written consent, the content of this documentation (textes, gures, drawings, charts,
diagrams etc. ), must not be duplicated or distributed, neither in full or in part, utilized for the purpose
of competition or passed on/made availabe to third parties.
Pressol Schmiergeräte GmbH
Parkstraße 7
93167 Falkenstein | Germany
Tel. [phone]
Fax [phone]
[e-mail]
www.pressol.com
Operating instructions translation
Date of issue: 09/2020
We reserve the right to make design and product modications, which serve to improve the product.
Table of Contents
1. Introduction ________________________________________________________________________3
1.1. Preface ____________________________________________________________________________3
1.2. Obligations of the personnel __________________________________________________________3
1.3. Symbols in this manual _______________________________________________________________3
1.3.1. Structure of the safety notes ___________________________________________________________3
1.3.2. Hazard symbols _____________________________________________________________________3
1.3.3. General symbols_____________________________________________________________________4
2. Intended conditions of use ____________________________________________________________4
2.1. Reasonably foreseeable misuse_________________________________________________________4
3. Risks in handling acetone-based solvents ________________________________________________4
4. Technical data ______________________________________________________________________5
5. Assembly __________________________________________________________________________5
6. Commissioning______________________________________________________________________5
7. Care/maintenance ___________________________________________________________________5
8. Troubleshooting _____________________________________________________________________5
9. Disposal ___________________________________________________________________________6
10. Repair/service _______________________________________________________________________6
11. Exploded view SPRAYFIxx-solvent PLUS __________________________________________________6

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Operating Instructions - SPRAYFIxx-solvent PLUS
GB
1. Introduction
1.1. Preface
IMPORTANT
 Read and observe the operating instructions carefully before use.
Our sta will be pleased to provide support if you have any questions about the product.
Yours sincerely, Pressol Schmiergeräte GmbH
1.2. Obligations of the personnel
Before they start to work, all persons who are entrusted to work with the SPRAYFIxx-solvent PLUS are
obliged:
– to follow all applicable regulations on occupational safety and accident prevention.
– to read and to comply with all safety instructions and warning notes contained in these operating
instructions.
Please observe the following instructions in the interest of all concerned:
 Refrain from any unsafe working methods!
 Adhere to all hazard and warning notes contained in this manual!
 In addition to this documentation, keep to all generally accepted safety rules, legal provisions as
well as all other binding rules regarding occupational safety, accident prevention and environmental
protection!
 Wear appropriate protective clothing in accordance with the work to be done!
 Perform only work for which you have been suciently trained and instructed!
 Only genuine spare parts as well as original tools and auxiliaries of the manufacturer are allowed to be
used in order to ensure the functional safety and maintain the warranty coverage.
1.3. Symbols in this manual
1.3.1. Structure of the safety notes
The warning notes have the following structure:
SIGNAL WORD
Type and source of the hazard
– Consquences of non-compliance with the notes
– Measures to avoid that risk
Depending on the danger level, dierent signal words are used:
Signal word Danger level Consequences of non-compliance
CAUTION Possibly dangerous situation Minor bodily injury
Note
Indicates further information or tips which facilitate work
1.3.2. Hazard symbols
Symbol Meaning
General hazard symbol. The warning note marked in this way contains sup-
plementary information on the type of hazard.

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GB Operating Instructions - SPRAYFIxx-solvent PLUS
1.3.3. General symbols
Symbol Meaning
A small black square indicates the work you have to perform
–The dash denotes lists
2. Intended conditions of use
The SPRAYFIxx-solvent PLUS sprayer is an indispensable tool for workshop and painting applications in
industry and trade. Particularly suitable for spraying acetone-based solvents and hydrocarbon- or acetone-
based brake cleaners.
Applications:
 Removal of grease, dirt, brake dust and oily deposits in dicult-to-access areas, for example for
cleaning and servicing drum or disc brakes.
 Very suitable for the preparation of surfaces to be painted.
 Applicable for a great variety of solvents.
 For degreasing and cleaning, without harmful propellants, reusable.
 Not allowed to be used in the food industry.
 Only genuine replacement parts are to be used for any repairs, because otherwise the warranty will be
invalidated.
 The user is liable for any damage resulting from non-intended use.
Tested media with ingredients:
Power Max brake cleaner (solvents, alcohols, ketones); Car1 cold cleaner (butyl glycol, EDTA, natrium
cumene sulfonate, potassium cumene sulfonate, non-ionic surfactants); Car1 brake cleaner (n-hexane,
benzene); Weicon brake cleaner (propane-2-ol, acetone, naphta); CRC Brakleen brake cleaner (naph-
ta, acetone, propane-2-ol); Hofer Chemie isopropyl (isopropyl, alcohol); Würth acetone cleaner
(acetone); Würth silicone remover (hydrocarbons, n-alcane, isoalcane); Würth brake cleaner (hydro-
carbons, n-alcane, isoalcane, n-hexane); Würth nitro thinner (methyl acetate, acetone, hydrocarbons,
xylene, ethyl benzene, 2-methyl-1propanol, methanol); E-Coll universal cold cleaner (white spirit);
E-Coll turpentine substitute (aliphatic hydrocarbons).
2.1. Reasonably foreseeable misuse
 Do not use with acidic or alkaline uids.
3. Risks in handling acetone-based solvents
Acetone-based solvents are harmful to health and are only allowed to be used in well-ventilated spaces
or outdoors. They are partly highly ammable and dangerous to the environment. This must be also
taken into consideration regarding the storage.
CAUTION
 Avoid skin and eye contact!
 In case of contact with eyes, rinse immediately with plenty of clean
water and seek medical advice!
 When using the SPRAYFIxx-solvent PLUS, wear suitable protective
equipment such as safety gloves and eye guards!
 Keep at hand and observe the material data safety sheet.

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Operating Instructions - SPRAYFIxx-solvent PLUS
GB
4. Technical data
Pump type Hand pump 06 911 101 Hand pump 06 911 115
Container volume max. (ml) 1000 1500
Filling volume max. (ml) 800 1200
Pumping uids acetone-based solvents, brake cleaners, ketones, isopropyl,
alcohol, acetone, white spirit, aliphatic hydrocarbons, solvents
Colour of container white, transparent
Temperature range (°C) +5 / +30
Operating pressure max. (bar) 2,5 2,5
Height (mm) 290 325
Base surface area LxW (mm) 230 x 110 230 x 120
Weight (kg) 0,42 0,45
Nozzle at spray nozzle
Spray pattern 110 ° spray angle
Spraying quantity with spray jet (ml/min) 192 192
Spraying distance with spray jet (m) 0,8 0,8
Colour code black
Materials
Container HDPE (high density polyethylene)
Pump head PA
Rod + springs brass / stainless steel
Nozzle PA
Tab. 4.1: Technical data
5. Assembly
The SPRAYFIxx-solvent PLUS is delivered fully assembled.
6. Commissioning
 Prior to commissioning, check the SPRAYFIxx for proper assembly and ensure that there is no apparent
damage.
 Take out the pump, pay attention to the maximum lling volume and ll the container.
 Press the lever several times until the pump builds up pressure.
The SPRAYFIxx-solvent PLUS is now ready for use.
7. Care/maintenance
After use, empty the device. Never leave the spray uid in the device. Unscrew the pump and empty the
device. Use an appropriate agent to clean the device and rinse it with clean water.
NOTE
Do not use hot water for ushing the device (max. 30 °C).
Do not use hard objects to clean the nozzle and do not blow it through with your
mouth. It is better to use a hand brush or a tooth brush.
8. Troubleshooting
All position numbers indicated in the following table relate to gure 11.-1, refer to chapter 11.
Malfunction Cause Remedy
Pressure is built up, but insucient
atomization
Nozzle clogged (pos. 4) Clean the nozzle
Sprayer builds up pressure Check valve (pos. 11) at the pump
pipe (pos. 12) is dirty
Clean the check valve
Fluid escapes at the nozzle without
lever actuation
Seal (pos. 10) for rod (pos. 30) dirty
or defective
Clean or replace seal

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GB Operating Instructions - SPRAYFIxx-solvent PLUS
9. Disposal
The operating company is responsible for the proper disposal of the SPRAYFIxx-solvent PLUS.
Dispose of the dierent materials in accordance with all industry-specic, local, regional and federal
regulations. Only qualied personnel is authorized to disassemble and dispose of the SPRAYFIxx-solvent PLUS.
10. Repair/service
The SPRAYFIxx-solvent PLUS was developed and produced according to the highest quality standards.
Should a problem develop, despite all quality controls, please contact our customer service:
Pressol Schmiergeräte GmbH
Phone: [phone]
Fax [phone]
[email protected]
11. Exploded view SPRAYFIxx-solvent PLUS
Fig. 11.-1: Exploded view SPRAYFIxx-solvent PLUS

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Operating Instructions - SPRAYFIxx-solvent PLUS
GB
Pos. Quantity Designation Item number
1 1 Container 1000 ml 80 599 581
1 Container 1500 ml 83 459 581
2 1 Unijet nozzle 80 658
3 1 Jet nozzle cap 83 456 001
4 1 Flat jet nozzle 110° - PA 80 682
5 1 Black cover 80 581
6 1 Suction lter 82 416
7 1 Suction pipe 6x4,8x207 mm/1000 ml 85 800
1 Suction pipe 6x4,8x236 mm/1500 ml 85 801
8 1 Fitting 87 199
9 1 Compression spring 87 156
10 3 O-ring 5x2 mm 87 112
11 1 Check valve 87 198
12 1 Pump pipe - bottom part M18x1,5 mm 87 177
13 1 Flat seal 26,8x8x0,8 mm 87 150
14 1 Button 83 449
15 1 Half-round head screw 4x25 mm 87 092
16 1 Pump rod O-ring seat 87 184
17 1 Pump rod - counterholder 87 180
18 1 Pump rod without collar 87 183
19 1 Compression spring DIN 2098 83 016
20 1 Overpressure nozzle 80 650
21 1 Valve tappet for 83 450
22 1 O-ring 2,2x1,6 mm 87 100
23 1 O-ring 27x2,5 mm 87 128
24 1 Pump pipe M28x1 mm 87 174
25 1 O-ring 55x3 mm 87 144
26 1 Cap - nozzle 87 160
27 1 Lever 83 445
28 1 Compression spring DIN 2098 83 017
29 1 Ring 83 457
30 1 Rod 83 460
31 1 Handle 80 573
32 1 O-ring 19,5x3 mm 87 114
Tab.11.-1: Overview of components for g. 11.-1

Pressol Schmiergeräte GmbH
Parkstraße 7
93167 Falkenstein | Germany
Tel. [phone]
Fax [phone]
[e-mail]
www.pressol.com