Kaisai KCA3I-09HRG32X User manual

CASSETTE-TYPE AIR CONDITIONER
Installation Manual
Compact Four-Way Cassette
IMPORTANT NOTE:
Read this manual carefully before
installing or operating your new air
conditioning unit. Make sure to save
this manual for future reference.
KCA3I-09HRG32X

Accessories .................................................... 04
a. Indoor Unit Parts ........................................ 08
b. Indoor Unit Installation Instructions ....... 09
Safety Precautions ..................................... 05
Outdoor Unit Installation ......................... 12
a. Outdoor Unit Installation Instructions ...... 12
b. Drain Joint Installation ................................. 13
c. Notes on Drilling Hole in Wall ................... 13
Drainpipe Installation ............................... 14
Table of Contents
Installation Manual
Indoor Unit Installation ........................... 08
Installation Overview ............................... 07
1
2
5
3
4
6
Indoor Unit Installation ........................... 07

Page 3 
Refrigerant Piping Connection....................... 16
A. Notes on Pipe Length and Elevation ............... 16
B. Refrigerant Piping Connection Instructions ... 17
C. Installation Of The Throttle ............................... 19
Wiring................................................. 20
b. Outdoor Unit Wiring .................... 20
c. Indoor Unit Wiring ....................... 21
a. Power Specifications
.................... 20
Air Evacuation.................................................. 22
a. Evacuation Instructions ................................. 22
b. Note on Adding Refrigerant ....................... 23
Panel Installation .................................................................... 24
Test Run .......................................................................................
........................................................................
...............................................
26
MC MC
7
8
9
10
11
European Disposal Guidelines 27
12
Information Servicing 28
13
L N
C au t i o n: Risk of fire

Page 4 
Accessories 1
The air conditioning system comes with the following accessories. Use all of the installation parts
and accessories to install the air conditioner. Improper installation may result in water leakage,
electrical shock and fire, or cause the equipment to fail.
Name Shape Quantity
Indoor unit
installation Installation paper template (some models)
1
Refrigeration
Fittings Insulation for gas pipe tting (some models)
Insulation for liquid pipe
tting (some models)
1
Drainpipe
Fittings
Outlet pipe sheath (some
models)
1
Outlet pipe clasp (some
models)
1
Drain joint (some models) 1
Seal ring (some models) 1
Installation
Accessory
(some
models)
Ceiling hook 4
Suspension bolt 4
Throttle (some units) 1
Anti-shock rubber 1
1
1
1
1
Owner’s manual
Installation manual
1
Optional accessories
There are two types of remote controls: wired and wireless.
Select a remote controller based on customer preferences and requirements and install in an
appropriate place. Refer to catalogues and technical literature for guidance on selecting a
suitable remote controller.
This indoor unit requires installation of an optional decoration panel.
•
•
EMC Magnetic
Ring (some
models)
Magnetic ring (wrap the
electric wires S1 & S2
( P & Q & E ) around
the magnetic ring twice)
Magnetic ring (Hitch it on the
connective cable between
indoor unit and outdoor unit
after installation.)
S1&S2(P&Q&E)

Page 5 
Safety Precautions 2
Read Safety Precautions Before Installation
Incorrect installation due to ignoring instructions can cause serious damage or injury.
The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION.
WARNING
• Carefully read the Safety Precautions before installation.
• In certain functional environments, such as kitchens, server rooms, etc., the use of specially
designed air-conditioning units is highly recommended.
• This appliance can be used by children aged from 8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance in a safe way and understand
the hazards involved. Children shall not play with the appliance. Cleaning and user
maintenance shall not be made by children without supervision.
• Do not use means to accelerate the defrosting process or to clean, other than those
recommended by the manufacturer.
• The appliance shall be stored in a room without continuously operating ignition sources
(for example: open ames, an operating gas appliance or an operating electric heater).
• Do not pierce or burn.
• The appliance shall be stored so as to prevent mechanical damage from occurring.
• Only trained and certified technicians should install, repair and service this air
conditioning unit.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage to
the equipment and personal property.
• Strictly follow the installation instructions set forth in this manual.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage to
the equipment.
•Before you install the unit, consider strong winds, typhoons and earthquakes that might aect
your unit and locate it accordingly. Failure to do so could cause the equipment to fail.
•After installation, ensure there are no refrigerant leaks and that the unit is operating properly.
Refrigerant is both toxic and flammable and poses a serious health and safety risk.
Failure to observe a warning may result in death. The appliance must be installed in
accordance with national regulations.
Failure to observe a caution may result in injury or equipment damage.
WARNING
CAUTION
•
• Be aware that the refrigerants may not contain an odour.
• Keep ventilation openings clear of obstruction.
Compliance with national gas regulations shall be observed.
• A warning that the appliance shall be stored in a well-ventilated area where the room size
corresponds to the room area as specied for operation.

Page 6  Page 6 
Note about Fluorinated Gasses
1. This air-conditioning unit contains fluorinated gasses. For specific information on the type of gas
and the amount, please refer to the relevant label on the unit itself.
2. Installation, service, maintenance and repair of this unit must be performed by a certified technician.
3. Product uninstallation and recycling must be performed by a certified technician.
4. If the system has a leak-detection system installed, it must be checked for leaks at least every 12
months.
5.
When the unit is checked for leaks, proper record-keeping of all checks is strongly recommended.
CAUTION
CAUTION
CAUTION
This symbol shows that a service personnel should be handling this
equipment with reference to the installation manual.
This symbol shows that information is available such as the operating
manual or installation manual.
This symbol shows that this appliance uses a ammable refrigerant. If the
refrigerant is leaked and exposed to an external ignition source, there is a
risk of re.
This symbol shows that the operation manual should be read carefully.
WARNING
CAUTION
Explanation of symbols displayed on the indoor unit or outdoor unit:
WARNING
• Appliance shall be installed, operated and stored in a room with a oor area larger than X m²
(Please see the following form ). The appliance shall not be installed in an unventilated space, if
that space is smaller than X m² (Please see the following form ).
• Any person who is involved with working on or breaking into a refrigerant circuit should hold a
current valid certicate from an industry-accredited assessment authority, which authorises their
competence to handle refrigerants safely in accordance with an industry recognised assessment
specication.
• Servicing shall only be performed as recommended by the equipment manufacturer.
Maintenance and repair requiring the assistance of other skilled personnel shall be carried out
under the supervision of the person competent in the use of ammable refrigerants.
• Appliance shall be stored in a well-ventilated area where the room size corresponds to the room
area as specied for operation.
• Appliance shall be stored in a room without continuously operating open ames (for example
an operating gas appliance) and ignition sources (for example an operating electric heater).
Amount of refrigerant
to be charged (kg) maximum installation
height (m) Minimum room area (m²)
≤2.048 2.2m 4
≤2.048 1.8m 4
≤2.048 0.6m 35
2.048-3.0 2.2m 4
2.048-3.0 1.8m 8
2.048-3.0 0.6m 80
>3.0 2.2m 5
>3.0 1.8m 9
>3.0
Model
(Btu/h)
≤30000
≤30000
≤30000
30000-48000
30000-48000
30000-48000
>48000
>48000
>48000 0.6m 80
C a u t i o n: Risk o f fi re

Page 7 
Unit Installation Overview
Installation Overview 3
L N
123
4
5
MC MC
6
78
Install the indoor unit
(Page 8)
INSTALLATION ORDER
Install the outdoor unit
(Page 12) Install the drainpipe (Page 14)
Evacuate the refrigeration system
(Page 22) Connect the wires (Page 20) Connect the refrigerant pipes (Page 16)
Install the front panel
(Page 24) Perform a test run (Page 26)

Page 8 
Indoor Unit
Installation
Indoor Unit Installation 4
Indoor Unit Parts
(within indoor unit)
Drain pipe
Drain pump
Air outlet
Air inlet
Display panel
Front grille
Louver
Refrigerant pipe
Fig. 4.1
Safety Precautions
WARNING
•Securely install the indoor unit on a structure
that can sustain its weight. If the structure is
too weak, the unit may fall causing personal
injury, unit and property damage, or even
death.
•Install the indoor unit at a height of more
than 2.5m (8’) above the floor.
• DO NOT install the indoor unit in a
bathroom or laundry room as excessive
moisture can short the unit and corrode the
wiring.
CAUTION
•Install the indoor and outdoor units, cables
and wires at least 1m (3.2’) from televisions
or radios to prevent static or image
distortion. Depending on the appliances, a
1m (3.2’) distance may not be sufficient.
•If the indoor unit is installed on a metal
part of the building, it must be grounded.

Page 9 
Indoor Unit
Installation
Indoor Unit Installation Instructions
NOTE: Panel installation should be done after
piping and wiring.
Step 1: Select installation location
The indoor unit should be installed in a location
that meets the following requirements:
The unit is at least 1m (39”) from the nearest
wall.
There is enough room for installation and
maintenance.
There is enough room for the connecting
pipe and drainpipe.
The ceiling is horizontal and its structure can
sustain the weight of the indoor unit.
The air inlet and outlet are not impeded.
The airflow can fill the entire room.
There is no direct radiation from heaters.
CAUTION
DO NOT install the unit in the following
locations:
In areas with oil drilling or fracking
In coastal areas with high salt content in
the air
In areas with caustic gases in the air, such
as near hot springs
In areas with power fluctuations, such as
factories
In enclosed spaces, such as cabinets
In kitchens that use natural gas
In areas with strong electromagnetic waves
In areas that store flammable materials or gas
In rooms with high humidity, such as
bathrooms or laundry rooms
RECOMMENDED DISTANCES BETWEEN THE INDOOR UNIT AND THE CEILING
The distance between the mounted indoor unit and the internal ceiling should meet the following
specifications. (See Fig. 4.2)
Connecting point
of drain pipe
Connecting point of
refrigerant pipe
(liquid side)
Connecting point of
refrigerant pipe
(gas side)
Front panel
Ground
Ceiling board
>2.5m / 8.2’
60cm / 23.6” (Ceiling hole)
Ceiling
Fig. 4.2
>29cm / 11.4”
26cm / 10.2”

Page 10 
Indoor Unit
Installation
CAUTION
The unit body should align perfectly with the
hole. Ensure that the unit and the hole are the
same size before moving on.
2. Drill 4 holes 5cm (2”) deep at the ceiling hook
positions in the internal ceiling. Be sure to hold
the drill at a 90° angle to the ceiling.
3. Using a hammer, insert the ceiling hooks into
the pre-drilled holes. Secure the bolt using the
included washers and nuts.
4. Install the four suspension bolts (See Fig. 4.4).
Step 2: Hang indoor unit.
1. Use the included paper template to cut a rectangular hole in the ceiling, leaving at least 1m (39”)
on all sides. The hole will be 60x60cm (23.6x23.6”) big. Be sure to mark the areas where ceiling
hook holes will be drilled.
Fig. 4.4
Fig. 4.3
545mm / 21.5” (Suspension bolt)
570mm / 22.4”(Body)
647mm / 25.5”(Ceiling opening)
523mm / 20.6”
(Suspension bolt)
570mm / 22.4” (Body)
647mm / 25.5” (Ceiling opening)
Refrigerant piping side
Drain hose side
>1m / 39”
>1m / 39”
>1m / 39”
>1m / 39”

Page 11 
Indoor Unit
Installation
5. Mount the indoor unit. You will need two
people to lift andsecure it. Insert suspension
bolts into the unit’s hanging holes. Fasten
them using the included washers and nuts
(See Fig. 4.5).
Fig. 4.5
NOTE: The bottom of the unit should be 24mm
(0.9”) higher than the ceiling board. Generally,
L (indicated in Fig. 4.6) should be half the length
of the suspension bolt or long enough to
prevent the nuts from coming o.
Fig. 4.6
CAUTION
Ensure that the unit is completely level. Improper
installation can cause the drain pipe to back up
into the unit or water leakage.
Wall
Ceiling board
Main body
24mm (0.9”)
L
NOTE: Ensure that the indoor unit is level. The
unit is equipped with a built-in drain pump and
oat switch. If the unit is tilted against the
direction of condensate ows (the drainpipe
side is raised), the oat switch may malfunction
and cause water to leak.
Water level
Fig. 4.7
NOTE FOR NEW HOME INSTALLATION
When installing the unit in a new home, the
ceiling hooks can be embedded in advance.
Make sure that the hooks do not come loose
due to concrete shrinkage. After installing the
indoor unit, fasten the installation paper
template onto the unit with bolts (M6X12) to
determine in advance the dimension and
position of the opening on the ceiling. Follow
the instructions above for the remainder of the
installation.
Installation template
M6 x 12 Bolts
Main body
Fig. 4.8

Page 12 
Outdoor Unit Installation
Outdoor Unit Installation
Outdoor Unit Installation Instructions
Step 1: Select installation location.
The outdoor unit should be installed in the
location that meets the following requirements:
Place the outdoor unit as close to the indoor
unit as possible.
Ensure that there is enough room for
installation and maintenance.
The air inlet and outlet must not be
obstructed or exposed to strong wind.
Ensure the location of the unit will not be
subject to snowdrifts, accumulation of leaves
or other seasonal debris. If possible, provide
an awning for the unit. Ensure the awning
does not obstruct airflow.
The installation area must be dry and well
ventilated.
There must be enough room to install the
connecting pipes and cables and to access
them for maintenance.
The area must be free of combustible gases
and chemicals.
The pipe length between the outdoor and
indoor unit may not exceed the maximum
allowable pipe length.
If possible, DO NOT install the unit where it
is exposed to direct sunlight.
If possible, make sure the unit is located far
away from your neighbors’ property so that
the noise from the unit will not disturb them.
If the location is exposed to strong winds (for
example: near a seaside), the unit must be
placed against the wall to shelter it from the
wind. If necessary, use an awning.
(See Fig. 5.1 & 5.2)
Install the indoor and outdoor units, cables
and wires at least 1 meter from televisions or
radios to prevent static or image distortion.
Depending on the radio waves, a 1 meter
distance may not be enough to eliminate all
interference.
Strong wind
Strong wind
Strong wind
Fig. 5.1 Fig. 5.2
Step 2: Install outdoor unit.
Fix the outdoor unit with anchor bolts (M10)
>60cm / 23.6”
Fix with bolts
CAUTION
• Be sure to remove any obstacles that
may block air circulation.
• Make sure you refer to Length
Specifications to ensure there is
enough room for installation and
maintenance.
Fig. 5.3
5
√
√
√
√
√
√
√
√
√
√
√
√

Page 13 
Outdoor Unit Installation
Table 5.1: Length Specifications of Split Type
Outdoor Unit (unit: mm/inch)
Split Type Outdoor Unit
(Refer to Fig 5.4, 5.5 and Table 5.1)
NOTE: The minimum distance between the
outdoor unit and walls described in the
installation guide does not apply to airtight
rooms. Be sure to keep the unit unobstructed
in at least two of the three directions (M, N, P)
(See Fig. 5.6)
M
N
P
30 cm / 11.8” from back wall
60 cm / 23.6” on right
60 cm / 23.6” above
30 cm / 11.8” on left
200 cm / 78” in front
Fig. 5.6
Drain Joint Installation
Before bolting the outdoor unit in place, you
must install the drain joint at the bottom of the
unit. (See Fig. 5.7)
1. Fit the rubber seal on the end of the drain
joint that will connect to the outdoor unit.
2. Insert the drain joint into the hole in the
base pan of the unit.
3. Rotate the drain joint 90° until it clicks in
place facing the front of the unit.
4. Connect a drain hose extension (not
included) to the drain joint to redirect
water from the unit during heating mode.
NOTE: Make sure the water drains to a safe
location where it will not cause water damage
or a slipping hazard.
Seal
Drain joint
(A) (B)
Base pan hole of
outdoor unit
Seal
Fig. 5.7
Notes On Drilling Hole In Wall
You must drill a hole in the wall for the
refrigerant piping, and the signal cable that will
connect the indoor and outdoor units.
1. Determine the location of the wall hole
based on the location of the outdoor unit.
2. Using a 65-mm (2.5”) core drill, drill a hole
in the wall.
NOTE: When drilling the wall hole, make
sure to avoid wires, plumbing, and other
sensitive components.
3. Place the protective wall cu in the hole.
This protects the edges of the hole and
will help seal it when you nish the
installation process.
Fig. 5.5
A
B
D
W
H
Fig. 5.4
Outdoor Unit Dimensions
W x H x D
Mounting Dimensions
Distance A Distance B
780x540x250 (30.7x21.25x9.85) 549 (21.6) 276 (10.85)
760x590x285 (29.9x23.2x11.2) 530 (20.85) 290 (11.4)
810x558x310 (31.9x22x12.2) 549 (21.6) 325 (12.8)
845x700x320 (33.27x27.5x12.6) 560 (22) 335 (13.2)
845x702x363 (33.27x27.6x14.3) 540 (21.26) 350 (13.8)
800x554x333 (31.5x21.8x13.1) 514 (20.24) 340 (13.39)
770x555x300 (30.3x21.85x11.81) 487 (19.2) 298 (11.73)

Page 14 
Drainpipe Installation
NOTE ON DRAINPIPE INSTALLATION
• When using an extended drainpipe, tighten
the indoor connection with an additional
protection tube to prevent it from pulling
loose.
• The drainpipe should slope downward at a
gradient of at least 1/100 to prevent water
from flowing back into the air conditioner.
• To prevent the pipe from sagging, space
hanging wires every 1-1.5m (40-59”).
• If the outlet of the drainpipe is higher than
the body’s pump joint, provide a lift pipe for
the exhaust outlet of the indoor unit. The
lift pipe must be installed no higher than
75cm (29.5”) from the ceiling board and
the distance between the unit and the lift
pipe must be less than 30cm (11.8”).
Incorrect installation could cause water to
flow back into the unit and flood.
• To prevent air bubbles, keep the drain hose
level or slightly tiled up (<75mm / 3”).
Fig. 6.3
NOTE: When connecting multiple drainpipes,
install the pipes as shown in Fig 6.4.
0-53cm
(20.8”)
≥10cm
(4”)
Fig. 6.4
The drainpipe is used to drain water from the
unit. Improper installation may cause unit and
property damage.
CAUTION
• Insulate all piping to prevent condensation,
which could lead to water damage.
• If the drainpipe is bent or installed
incorrectly, water may leak and cause a
malfunction of the water- level switch.
• In HEAT mode, the outdoor unit will
discharge water. Ensure that the drain hose
is placed in an appropriate area to avoid
water damage and slippage due to frozen
drain water.
• DO NOT pull the drainpipe forcefully as this
could cause it to disconnect.
NOTE ON PURCHASING PIPES
This installation requires a polyethylene tube
(outside diameter = 3.7-3.9cm, inside diameter
= 3.2cm), which can be obtained at your local
hardware store or from your dealer.
Indoor Drainpipe Installation
Install the drainpipe as shown in Figure 6.2.
1. Cover the drainpipe with heat insulation to
prevent condensation and leakage.
2. Attach the mouth of the drain hose to the
unit’s outlet pipe. Sheath the mouth of the
hose and clip it rmly with a pipe clasp.
(Fig 6.1)
Drainpipe
connecting port
Drain hose
Metal clamp Insulation
Fig. 6.1
Drainpipe Installation 6
Downward slope
1/100
1-1.5m
(39-59”)
Fig. 6.2
≤75cm
(29.5”)
Ceiling
1 - 1.5m
(39-59”)
0 - 75mm
(3”)
≤30cm (11.8”)
≤53cm
(20.8”)
22cm
(8.6”)

Page 15 
Drainpipe Installation
3. Using a 65-mm (2.5”) core drill, drill a hole in
the wall. Make sure that the hole is drilled at a
slight downward angle, so that the outdoor
end of the hole is lower than the indoor end
by about 12mm (0.5”). This will ensure proper
water drainage (See Fig. 6.5). Place the
protective wall cu in the hole. This protects
the edges of the hole and will help seal it
when you nish the installation process.
Wall
IndoorOutdoor
≈ 12mm / 0.5 inch
Fig. 6.5
NOTE: When drilling the wall hole, make sure
to avoid wires, plumbing, and other sensitive
components.
4. Pass the drain hose through the wall hole.
Make sure the water drains to a safe location
where it will not cause water damage or a
slipping hazard.
NOTE: The drainpipe outlet should be at least
5cm (1.9”) above the ground. If it touches the
ground, the unit may become blocked and
malfunction. If you discharge the water directly
into a sewer, make sure that the drain has a U
or S pipe to catch odors that might otherwise
come back into the house.

Page 16 
Refrigerant Piping
Connection
Refrigerant Piping Connection
Safety Precautions
WARNING
•All eld piping must be completed by a
licensed technician and must comply with
the local and national regulations.
•When the air conditioner is installed in a
small room, measures must be taken to
prevent the refrigerant concentration in
the room from exceeding the safety limit
in the event of refrigerant leakage. If the
refrigerant leaks and its concentration
exceeds its proper limit, hazards due to
lack of oxygen may result.
•When installing the refrigeration system,
ensure that air, dust, moisture or foreign
substances do not enter the refrigerant
circuit. Contamination in the system may
cause poor operating capacity, high
pressure in the refrigeration cycle,
explosion or injury.
•Ventilate the area immediately if there is
refrigerant leakage during the installation.
Leaked refrigerant gas is both toxic and
flammable. Ensure there is no refrigerant
leakage after completing the installation
work.
Notes On Pipe Length and Elevation
Ensure that the length of the refrigerant pipe, the
number of bends, and the drop height between
the indoor and outdoor units meets the
requirements shown in Table 7.1:
Table 7.1: The Maximum Length And Drop
Height Based on Models. (Unit: m/ft.)
Type of model Capacity
(Btu/h) Length of
piping Maximum drop height
North America,
Australia and the
eu frequency
conversion Split
Type
<15K 25/82 10/32.8
≥15K - <24K 30/98.4 20/65.6
≥24K - <36K 50/164 25/82
≥36K - ≤60K 65/213 30/98.4
Other Split Type
12K 15/49 8/26
18K-24K 25/82 15/49
30K-36K 30/98.4 20/65.6
42K-60K 50/164 30/98.4
7
Fig. 7.1
Oil traps
CAUTION
•
If the indoor unit is installed higher than the
outdoor unit:
An oil trap should be installed every 10m
(32.8ft) of vertical suction line riser.(See Fig. 7.1)
-If oil flows back into the outdoor unit’s
compressor, this might cause liquid compression
or deterioration of oil return. Oil traps in the
rising gas piping can prevent this.
The indoor unit is installed higher than the outdoor unit

Page 17 
Refrigerant Piping
Connection
Refrigerant Piping Connection Instructions
CAUTION
• The branching pipe must be installed
horizontally. An angle of more than 10° may
cause malfunction.
• DO NOT install the connecting pipe until
both indoor and outdoor units have been
installed.
• Insulate both the gas and liquid piping to
prevent water leakage.
Step1: Cut pipes
When preparing refrigerant pipes, take extra
care to cut and flare them properly. This will
ensure efficient operation and minimize the
need for future maintenance.
1. Measure the distance between the indoor
and outdoor units.
2. Using a pipe cutter, cut the pipe a little
longer than the measured distance.
CAUTION
DO NOT deform pipe while cutting. Be extra
careful not to damage, dent, or deform the pipe
while cutting. This will drastically reduce the
heating efficiency of the unit.
1. Make sure that the pipe is cut at a perfect
90° angle. Refer to Fig. 7.3 for examples of
bad cuts.
Oblique Rough Warped
90°
Fig. 7.3
Fig. 7.2
CAUTION
If the outdoor unit is installed higher than the
indoor unit:
-It is recommended that vertical suction risers
not be upsized. Proper oil return to the
compressor should be maintained with suction
gas velocity. If velocities drop below7.62m/s
(1500fpm (feet per minute)), oil return will be
decreased. An oil trap should be installed every
6m(20ft) of vertical suction line riser.
(See Fig. 7.2)
The outdoor unit is installed higher than the indoor unit

Page 18 
Refrigerant Piping
Connection
6. Place flaring tool onto the form.
7. Turn the handle of the flaring tool
clockwise until the pipe is fully flared. Flare
the pipe in accordance with the dimensions
shown in table 7.3.
Table 7.3: PIPING EXTENSION BEYOND FLARE
FORM
8. Remove the flaring tool and flare form,
then inspect the end of the pipe for cracks
and even flaring.
Step 4: Connect pipes
Connect the copper pipes to the indoor unit first,
then connect it to the outdoor unit. You should
first connect the low-pressure pipe, then the
high-pressure pipe.
1. When connecting the flare nuts, apply a
thin coat of refrigeration oil to the flared
ends of the pipes.
2. Align the center of the two pipes that you
will connect.
Indoor unit tubing Flare nut Pipe
Fig. 7.8
3. Tighten the flare nut as tightly as possible
by hand.
4. Using a spanner, grip the nut on the unit
tubing.
5. While firmly gripping the nut, use a torque
wrench to tighten the flare nut according
to the torque values in table 7.3.
NOTE: Use both a spanner and a torque wrench
when connecting or disconnecting pipes to/from
the unit.
Fig. 7.9
Step 2: Remove burrs.
Burrs can aect the air-tight seal of refrigerant
piping connection. They must be completely
removed.
1. Hold the pipe at a downward angle to
prevent burrs from falling into the pipe.
2. Using a reamer or deburring tool, remove
all burrs from the cut section of the pipe.
Pipe
Reamer
Point down
Fig. 7.4
Step 3: Flare pipe ends
Proper flaring is essential to achieve an airtight
seal.
1. After removing burrs from cut pipe, seal
the ends with PVC tape to prevent foreign
materials from entering the pipe.
2. Sheath the pipe with insulating material.
3. Place flare nuts on both ends of pipe.
Make sure they are facing in the right
direction, because you can’t put them on
or change their direction after flaring.
See Fig. 7.5
Flare nut
Copper pipe
Fig. 7.5
4. Remove PVC tape from ends of pipe when
ready to perform flaring work.
5. Clamp flare form on the end of the pipe.
The end of the pipe must extend beyond
the flare form.
Flare form
Pipe
Fig. 7.6
Pipe
gauge Tightening
torque Flare dimension (A) (Unit: mm/Inch) Flare shape
Min. Max.
Ø 6.4
R0.4~0.8
45°±2
90 °
±4
A
Fig. 7.7
Ø 9.5
Ø 12.7
Ø 15.9
18-20N.m
(183-204kgf.cm) 8.4/0.33 8.7/0.34
25-26 N.m
(255-265 kgf.cm) 13.2/0.52 13.5/0.53
35-36 N.m
(357-367 kgf.cm) 16.2/0.64 16.5/0.65
45-47 N.m
(459-480 kgf.cm) 19.2/0.76 19.7/0.78

Page 19 
Refrigerant Piping Connection
Installation Of The Throttle. (Some Models)
Indoor
Indoor
Indoor
Outdoor
Outdoor
Outdoor
1 Throttle
2 Liquid pipe
3 Gas pipe
Precautions
- For ensuring throttled eciency, please
mount the throttle as horizontally as possible.
- Wrap the supplied anti-shock rubber at
external of the throttle for denoise.
1 Anti-shock rubber
2 Throttle
CAUTION
• Ensure to wrap insulation around the piping.
Direct contact with the bare piping may result
in burns or frostbite.
• Make sure the pipe is properly connected.
Over tightening may damage the bell mouth
and under tightening may lead to leakage.
NOTE ON MINIMUM BEND RADIUS
Carefully bend the tubing in the middle
according to the diagram below. DO NOT bend
the tubing more than 90° or more than 3 times.
Bend the pipewith thumb
min-radius 10cm (3.9”)
Fig. 7.10
6. After connecting the copper pipes to the
indoor unit, wrap the power cable, signal
cable and the piping together with binding
tape.
NOTE: DO NOT intertwine signal cable with
other wires. While bundling these items
together, do not intertwine or cross the signal
cable with any other wiring.
7. Thread this pipeline through the wall and
connect it to the outdoor unit.
8. Insulate all the piping, including the valves
of the outdoor unit.
9. Open the stop valves of the outdoor unit
to start the flow of the refrigerant between
the indoor and outdoor unit.
CAUTION
Check to make sure there is no refrigerant leak
after completing the installation work. If there is
a refrigerant leak, ventilate the area immediately
and evacuate the system (refer to the Air
Evacuation section of this manual).

Page 20 
Wiring
Wiring 8
Safety Precautions
WARNING
•Be sure to disconnect the power supply
before working on the unit.
•All electrical wiring must be done according
to local and national regulations.
•Electrical wiring must be done by a qualied
technician. Improper connections may cause
electrical malfunction, injury and fire.
•An independent circuit and single outlet
must be used for this unit. DO NOT plug
another appliance or charger into the same
outlet. If the electrical circuit capacity is not
enough or there is a defect in the electrical
work, it can lead to shock, fire, unit and
property damage.
•Connect the power cable to the terminals
and fasten it with a clamp. An insecure
connection may cause fire.
•Make sure that all wiring is done correctly
and the control board cover is properly
installed. Failure to do so can cause
overheating at the connection points, fire,
and electrical shock.
•Ensure that main supply connection is made
through a switch that disconnects all poles,
with contact gap of a least 3mm (0.118”).
• DO NOT modify the length of the power
cord or use an extension cord.
CAUTION
•Connect the outdoor wires before
connecting the indoor wires.
•Make sure you ground the unit. The
grounding wire should be away from gas
pipes, water pipes, lightning rods, telephone
or other grounding wires. Improper
grounding may cause electrical shock.
• DO NOT connect the unit with the power
source until all wiring and piping is completed.
•Make sure that you do not cross your
electrical wiring with your signal wiring, as
this can cause distortion and interference.
Follow these instructions to prevent distortion
when the compressor starts:
•No other equipment should be connected
to the same power circuit.
•The unit’s power information can be found
on the rating sticker on the product.
Outdoor Unit Wiring
Power Specifications
WARNING
Before performing any electrical or wiring work,
turn o the main power to the system.
1. Prepare the cable for connection
a. You must first choose the right cable size
before preparing it for connection. Be sure
to use H07RN-F cables.
Table 8.1: Minimum Cross-Sectional Area of
Power and Signal Cables North America
Rated Current of
Appliance (A) AWG
≤7 18
7 - 13 16
13 - 18 14
18 - 25 12
25 - 30 10
Table 8.2: Other Regions
Rated Current of
Appliance (A) Nominal Cross-Sectional
Area (mm²)
≤6 0.75
6 - 10 1
10 - 16 1.5
16 - 25 2.5
25- 32 4
32 - 45 6
TAKE NOTE OF FUSE SPECIFICATIONS
The air conditioner s circuit board(PCB) is
designed with a fuse to provide overcurrent
protection. The specications of the fuse are
printed on the circuit board, such as:
Indoor unit: T3.15A/250VAC, T5A/250VAC.
(applicable for unit adopts R32 refrigerant)
Outdoor unit: T20A/250VAC.
•The unit must be connected to the main
outlet. Normally, the power supply must
have a low output impedance of 32 ohms.
NOTE: The fuse is made of ceramic.