KAKA Industrial 3-IN-1/5216 User manual

SHEARER/PRESS BRAKE/ SLIP ROLL
Model: 3-IN-1/5216
(3-IN-1/1320x1.5、3-IN-1/1067x1.5)
OPERATION MANUAL

1. USES
This machine is used for shearing and bending low carbon plate (mild steel) or the other
metal materials which have the same intensity as the low carbon plate, but the maximum
thickness is 1.5 mm. It can also be used for rolling the low carbon plate (mild steel) or the
other metal materials which has the same intensity as the low carbon plate, its maximum
thickness is 1.5 mm.
2. USES AND MAINTENANCE
2.1 Before using this kind of machine tool, in order to have an intimate knowledge of
structures of the machine tool, and the function of the handle, drive and lubrication systems,
you must read this direction first.
2.2 Whatever the working condition is, in order to avoid slide of the machine tool, this kind
of machine must be fixed on the ground or special machine seat.
2.3 Please firmly execute the following operating rule:
2.3.1 Before packing this machine tool，antirusting agents are put on it,. So when you want
to get rid of the kind of rust inhibitor, you don’t have to install the yellow coat with varnish diluent
and paint flux for machine oil.
2.3.2 Please keep the machine clean, and materials which avoid slide can be used in this
area.
2.3.3 When you move, install, clean and adjust the machine tool, please keep your hand
away from the shears.
2.3.4 Close the protecting cover when you don’t use the sliding roll of the machine.
2.3.5 Keep your hands away from the die when you are working.
2.3.6 Operators must be familiar with the structure and function of this machine. Protecting
mask and the other safety devices should be used when working.
2.3.7 Focus your attention on the machine when someone near the machine.
2.3.8 Any metal plate that thickness and quality goes beyond the demands scope is
unaccepted.
2.4 Generally the operating handle was installed on the right side of the machine tool (left
is also acceptable).
2.5 Back-measure plate (Angle iron)
Back-measure plate is used for shearing and bending when the machine is under the
condition of working. Please screw two long bars into the nut of concave mould plate, ensure
that the bars pass through the front part of the concave mould plate. Tighten up the nut, then
back-measure plate and concave mould plate can move up and down.
When it is in the place of shearing condition, before putting the bars into the positioning

plate, screw a 2-M12 nut into the positioning plate, then follow the bar which is fixed by the nut
in the end.
In these two kinds of position, the circular adjustable knob is installed at the back of
angle iron.
2.6 Adjustment of the braking installation
2.6.1 Adjustment of the upper die:
Loosen the screw bolt, the upper die will come off the machine. If you don’t want the upper
die come off the machine or install another new mould plate, you can put a piece of hard wood
(25,25,160mm) or the other similar materials on the concave mould plate, turn the handle and
raise the concave mould plate until the wooden piece get in touch with the upper die (form
plunger).
After assembling the new die, all the fasten bolts of the die should be tightened up. In
some cases, especially the using of marrow die, it is necessary to put a piece thin paper
between the upper die and the lower die.
2.6.2 Adjustment of the cross girder
To make the bending work smoothly, and separate the formed metal that between the
upper die and the lower die form being blocked, you must adjust the crossbeam.
First, please put a steel plate (its width and thickness must be in the range of the
machine’s range) on the concave mould plate, then turn the handle carefully to raise concave
mould plate. Loosen the fasten bolt of the crossbeam when the upper die (form plunger) getting
in touch with the processing metal plate, after that, in order to fix the crossbeam, you can adjust
the screw which on the crossbeam, at first, tighten up all the fasten screws. During this period,
the handle is not fixed to turn an angle of 360 degrees. Brake a piece of metal plate that with
game width and thickness on both side of the bending system, their angle should be similar, the
job should be excessively braked when you turn the handle and fully brake the job.
2.7 Adjustment of the shearing installation
You should adjust the zero-clearance of the upper cutter and the lower cutter.
Adjustment of the lower cutter:
Unload the pressing plate, loosen the fasten screw and the two adjustable screws of the
working table, turn the handle and make the upper cutter near the cutter on the working table,
tighten the fasten table when the machine is working. Install the pressing plate once more and
ensure that it runs parallel with the upper cutter.
Adjustment of the positioning plate:
During the period of the shearing, there will be a powerful strength produced in the middle
of the cutter, in order to avoid the clearance that between the upper and lower cutter, you

should adjust the central screw that behind the positioning plate. If the adjustment was not
suitable, the metal plate will be folded in the middle of the two cutters when shearing is
executed.
If the lower cutter and upper cutter still press close together after the adjustment, two parts
must be examined: First, fasten screw of the lower cutter, to guarantee you can fully tighten the
cutter up, then loosen the screw about 1/8 circle. Second, the contact face of the cover mould
plate and the positioning plate. In most cases ，the contact face should be cleaned and
lubricate.
2.8 Adjustment of the rolling installation
This rolling installation can roll straight, taper or metal ring with the help of the liner channel
roller.
When a job is finished, turn the pin to right, the left side of the roller can be taken off the
machine, the job will be taken out with ease.
When you operate the slide roller, you must give enough pressure to roller for the purpose
of insert of metal plate.
Clean of the upper roller and lower roller properly, ensure that the two sides of the roller
have the same clearance.
2.9 When you finish your work, you must clean the machine and spread oil on the surface that
not be applied a coat of paint.
3. 3-in-1/1067x1.5 TECHNICAL SPECIFICATIONS
Ordinal
number
Function parameter 3 in 1/1067 combination of shear,
brake and roll
1 Effective width 1000mm
2 Maximum shearing thickness 1.5mm low carbon plate
3 Maximum bending thickness 1.5mm low carbon plate
4 Maximum rolling thickness 1.5mm low carbon plate
5 Minimum internal diameter of the roll ф60mm
6 Measurement of machine tool( L X W X H ) 1540X610X900 mm
7 Net weight of machine tool 390 kg

4. 3-in-1/5216 (1320x1.5) TECHNICAL SPECIFICATIONS
Ordinal
number
Function parameter 3-in-1/5216 combination of shear,
brake and roll
1 Effective width 1320mm
2 Maximum shearing thickness 1.5mm low carbon plate
3 Maximum braking thickness 1.5mm low carbon plate
4 Maximum rolling thickness 1.5mm low carbon plate
5 Minimum internal diameter of the roll ф60mm
6 Measurement of machine tool( L X W X H ) 1830 x610 x970 mm
7 Net weight of machine tool 470kg
5. LUBRICATION OF THE MACHINE TOOL
Oil the eccentric mechanism and clearance once day.
6. ACCESSORIES OF THE MACHINE
Allen keys (5mm, 12mm, two kinds in all) with every set of machine.
7. DETAIL LIST OF PARTS
Part No. Description Part No. Description
01 Left wall 33 Back Gauge
02 Workbench 34 Bending Rod
03 Crossbeam 35 Press Blade
04 Crank arm 36 Brake Blade
05 Right wall 37 Brake Blade Die
06 Connector 38 Adjusting Plate
07 Cover 39 Movable Blade
08 Copper Sheath 40 Blade
09 Big Gear Wheel 41 Press Body
10 Left Gear Wheel Cover 42 Limiting Block
11 Bolt 43 Press Spring
12 Short Handle 44 Support plate
13 Pressing Cover 45 Pin Seat
14 Handle Seat 46 Left & Right Press Block
15 Gear Wheel 47 Right Protecting Cover

16 Copper Sheath 48 Long Handle
17 Protect Cover 49 Small Gear Wheel
18 Transmission Shaft 50 Bolt
19 Shaft 3 51 Bolt
20 Shaft 2 52 Handle Bolt
21 Shaft 1 53 Hexagon screws
22 Connect Pipe 54 Hexagon screws
23 Sheath 55 Flat key
24 Press Shaft 56 Flat key
25 Limiting Bar 57 Flat key
26 Shaft 58 Bolt
27 Spring 59 Bolt
28 Long Screw 60 Gasket (washer)
29 Stand Die 61 Bolt
30 Adjustable Bolt 62 Hexagon Nut
31 Eccentric Shaft 63 Bolt
32 Shaft 64 Bolt
65 Bolt 72 Hexagon screws
66 Bolt 73 Bolt
67 Bolt 74 Hexagon screws
68 Hexagon screws 75 Bolt
69 Hexagon screws 76 Oil Cup
70 Bolt 77 Bolt
71 78 Pin

ASSEMBLY DIAGRAM
Note: This manual is only for your reference. Owing to continuous improvement of the machines,
Changes may be made at any time without obligation on notice.