Kalamazoo K10HS User manual

K10HS
INSTRUCTION MANUAL
MADE IN USA

WARNING!
TO REDUCE THE RICK OF FIRE OR SHOCK HAZARD, DO NOT EXPOSE THIS
EQUIPMENT TO RAIN, ANY LIQUID OR MOISTURE.
INSPECTION
If these goods are damaged in transit, the DELIVERING TRANSPORTATION COMPANY is required by law to make notation of damages on
the freight bill. If in your opinion, there may be concealed damage, they are required to make an inspection after goods are unpacked. Transportation
rates are made in proportion to damage. Therefore, the carrier and NOT the shipper should be charged with any loss or damage. Any claim should
be led with the delivering Transportation Company. PLEASE DO NOT RETURN GOODS TO US WITHOUT OUR RGA NUMBER AND
SHIPPING INSTRUCTIONS.
Electrical: CAUTION: Voltage changes require wiring changes at drive motor. WARRANTY DOES NOT COVER unauthorized wiring
changes/failures. Consult an electrician an electrician if your not familiar with electrics.
K10HS SETUP
• BEFORE STARTING OR CONNECTING ELECTRICAL VERIFY THE PHASE AND VOLTAGE OF THE UNIT.
• BE SURE MACHINE IS BALANCED CORRECTLY SO IT WILL TIP OVER.
• TO GUARD AGAINST CONCEALED DAMAGE, STAND CLEAR AND OBSERVE UNIT FOR THE FIRST FEW MINUTES OF
OPERATION. GUARDS MUST NEVER BE REMOVED.
• BEFORE INSTALLING THE ABRASIVE WHEEL CONFIRM THAT THE CUTOFF WHEEL IS DESIGNED TO RUN AT 4800 SFPM
(MOS). YOU CAN FIND THIS INFORMATION DIRECTLY ON THE THE SIDE OF YOUR CUTOFF WHEEL. IT
NON-FERROUS SAW SAFETY
• NEVER REMOVE SAFETY GUARDS FROM MACHINE. DISCONNECT MACHINE FROM POWER SOURCE BEFORE MAKING
ANY MACHINE ADJUSTMENTS.
• DO NOT USE AROUND FLAMMABLE MATERIALS OR LIQUIDS.
• MACHINES SHOULD BE OPERATED IN VENTILATED AREAS.
• ALWAYS WEAR SAFETY GLASSES OR A FULL FACE SHIELD FOR PROTECTION.
• ALWAYS CONSULT BLADE MANUFACTURE FOR CORRECT HIGH SPEED CARBIDE BLADE.
• KEEP HANDS CLEAR OF THE CUTTING AREA.
• DO NOT WEAR GLOVES OR LOOSE FITTING CLOTHES WHEN OPERATING THIS MACHINE.
• ALWAYS KEEP HAIR TIED BACK OR COVERED.
• ALWAYS KEEP FLANGES CLEAN AND TIGHT AGAINST CUTTING WHEEL.
• MANUALLY TIGHTEN AND LOOSE SPINDLE NUT.
• DO NOT USE IMPACTED GUN TO LOOSEN OR TIGHTEN SPINDLE NUT.
• ALWAYS KEEP WHEEL GUARD IN THE DOWN POSITION.
• BE SURE WORK PIECE IS CLAMPED SECURELY IN VISE BEFORE CUTTING.
WARNING!!!!
IMPROPER USE MAY CAUSE BREAKAGE AND SERIOUS INJURY.
DO
1. DO always handle and store wheels in the vertical position.
2. DO visually inspect all wheels before mounting for possible
damage.
3. DO check machine speed against the established maximum safe
operating speed marked on the wheel.
4. DO check mounting anges for equal and correct diameter.
5. DO always use a safety guard covering a least one-half of the
abrasive wheel.
6. DO allow newly mounted wheels to run at operating speed, with
guard in place, for at least one minute before cutting.
7. DO always wear safety glasses or some type of eye protection
when cutting.
8. DO tie back hair.
DON'T
1. DON'T use a broken wheel or one that has been dropped or has
become damaged.
2. DON'T force a wheel onto the machine or alter the size of the
mounting hole if wheel won't r the machine.
3. DON'T ever exceed maximum operating speed established for
the wheel.
4. DON'T use mounting anges on which the bearing surfaces are
not clean, at and free of burrs.
5. DON'T tighten the spindle nut excessively.
6. DON'T start the machine until the wheel guard is in place.
7. DON'T jam work into wheel.
8. DON'T force cutting so that motor slows noticeable or work gets
hot.
9. DON'T wear gloves and or have loose clothing when operating
machine.
10. DON'T use tooth blade on saw.

BASIC OPERATION
1. Be certain correct wiring is matched to motor.
2. Always keep anges clean and tight against the abrasive wheel.
3. Be certain work piece is securely clamped in the vise. Any movement in the
work piece during cutting will result in broken abrasive cutoff blades.
4. Down stop screw located on saw base (#1) under the saw arm (#11) must be
adjusted so the blade does not cut into the saw base. Adjust the screw up
when installing a new wheel so as not to allow the wheel to cut into the saw
base. Keep adjusting the screw down as the wheel ears so you can cut thru the
work piece.
5. Keep the blade guard in the down position at all times. Guarding is designed
for abrasive blades only. DO NOT USE STEEL TOOTHED BLADES!!!
GUARDING IS NOT DESIGNED FOR STEEL TOOTHED BLADES
PER OSHA AND ANSI STANDARDS.
6. Select the correct high speed carbide blade for the material. Every wheel
performs differently. Consult your dealer or wheel manufacturer for wheel
blade selection. Use enough cutting force to make the wheel wear or "break
down".
7. Saw spindle speed is set at 3,450 SPFM select cutoff wheel that's
designed to run at 3,450 SPFM or greater. Using cutoff wheel's
designed to run under 3,450 SPM could cause wheel failure and could
cause serious injury to operator. Contact the blade manufacturer for the
correct wheel.
8. Always follow safety procedures. Wear safety glasses, never wear gloves or
loose tting clothing that can get caught in the moving parts and tie back loose
hair. Always keep hands out of sawing area when cutting. See attached safety
sheet.
9. V-belts will stretch with use over time. Keep v-belts tight with 1/2" of
"squeeze". Use a v-belt tensioner to tighten v-belt belt. Keep both faces of
spindle and motor pulley aligned in the same plan with a straight edge. Check
motor and spindle pulleys set set prior to operating the machine.

BB
G
G
FRONT VIEW
1
38
21
49
26
40
41
31
50
55
1
6
2
10
11
33
52
55
51
38
31
22
49
26
46
48
44
41
40
21
22
52
RIGHT VIEW
1
2
3 54
X 4 PLACES
23
28 8
X 2 PLACES
10
11
21
49
26
41 40
22
2850
51
5255
C
C
E
LEFT VIEW
1
2
6 10
13
14
12
14
11
38
21
49
26
40
41
31
51
5254
A
A
D
D
INTERNAL BELT GUARD
VIEW
11
38
17
18
30
18
17
24 32 25
24 32 25
49
21
22
SECTION A-A
SPINDLE HALF SECTION
VIEW
18
15 1511
17
19
20
16
21
26
38
SECTION B-B
TOP VIEW OF
LAYOUT
1
23
4
X 4 PLACES
5
6
7 8
X 4 PLACES
14 12
13 14
7 8
X 2 PLACES
51
53 53
52
55
50
28
SECTION C-C
FRONT VIEW OF
TRUNNION, TRUNNION
PIN, AND SPRING
6
109
11
SECTION D-D
SCALE 1 : 1
ATTACHMENT OF
OUTER PLASTIC BELT GUARD
293629292727837
DETAIL E
MOTOR MOUNT
DETAILS
SCALE 1 : 1
11
28
27
27
8
29
X 3 PLACES
FRONT VIEW OF
CLAMSHELL VEVER
MECHANISM
40
42 32 43
43
43
44
46 48
47
45
F
TOP VIEW
50
38
31
22
49
21
48
50
55
46
44
41
40
26
51
DETAIL F
CLAMSHELL GUARD
ATTACHMENT DETAILS
SCALE 1 : 1
333435
21
SECTION G-G
SWITCH BRACKET
DETAILS
11
22
39 32
38
SEE DRAWING #912-015 FOR COMPLETE
VISE DETAILS.
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
050-008
K10 BASE
1
2
342-008MOD
MODIFIED GUARD, SPARK
DEFLECTOR FOR K10HS SAW
1
3
SRMZ011008
10-24 X 1/2 SLT ROUND MS Z
4
4
MSWZ010
#10 M.S. F/W Z
4
5
SLWZ010
#10 SPLIT L/W Z
4
6
041-006
TRUNNION BRACKET FOR K10
1
7
SHCA031024
5/16-18 X 1-1/2 SHCS
6
8
SLWZ031 5/16 SPLIT L/W Z
12
9 697-013
TENSION SPRING FOR 2FS, 2FS72,
2FSM, BG142, 2FS72M, K12-14B
1
10
562-004
TRUNNION PIN FOR K7B, K8B,
K10B
1
11
002-001
ALUMINUM SAW ARM FOR K7B,
K8B, K10B (TAKES NEW 6202-2RS-
1/2 BEARINGS
1
12
RND-5/8-11 THRD
RODX4.
4 INCHES OF 5/8-11 THREADED
ROD
1
13
RND-0.625-11 THRD
RODX5.
5-1/2 INCHES OF 5/8-11
THREADED ROD
1
14
FJNZ062
5/8-11 F H JAM NUT Z
2
15
044-007
K10 BEARING
2
16
701-003
K10 SPINDLE W TIGHT FLANGE
1
17
560-045
K10B, K10SW, KM10 PULLEY
2
18
SSKA031006
5/16-18 X 3/8 SOC SET KNURL PT.
2
19
292-008
LOOSE FLANGE FOR K10B AND
2SK7
1
20
FJNZ063
5/8-18 F H JAM NUT Z
1
21
342-103
K10HS CLAMSHELL WHEEL
GUARD ASSEMBLY
1
22
342-027
K10B INNER GUARD BELT
BRACKET
1
23
SSKA025008
1/4-20 X 1/2 SOC SET KNURL PT.
1
24
HHC5025012
1/4-20 X 3/4 HHCS GR5 Z
2
25
UFWZ025
1/4 USS F/W Z
2
26
486-006
3 HP MOTOR FOR FOR K8B, K10B,
KM10, BG260H AND S460W
1
27
UFWZ031
5/16 USS F/W Z
8
28
HHC5031016
5/16-18 X 1 HHCS GR5 Z
6
29
FHN5031
5/16-18 FHN GR5 ZINC
6
30
051-003
V-BELT FOR K10, KM10, S6MW,
S460W
1
31
342-043
K10B, KM10 PLASTIC OUTER BELT
GUARD
1
32
SLWZ025
1/4 SPLIT L/W Z
5
33
SSBA031006
5/16 X 3/8 SOC SHOULDER BOLT
1
34
UFWZ037
3/8 USS F/W Z
1
35
BWWA031
5/16 BOWED SPRING WASHER
21/64
1
36
RND-0.31-18 THRD
RODX
3 INCHES OF 5/16-18 THREADED
ROD
1
37
CPNZ031
5/16-18 CAP NUT NICKEL
1
38
041-050
SWITCH BRACKET FOR K8B AND
K10B
1
39
HHC5025008
1/4-20 X 1/2 HHCS GR5 Z
2
40
455-005POST
POST FOR K10HS CLAMSHELL
WHEEL GUARD LEVER ASSEMBLY
1
41
455-005BRACKET
TENSION BRACKET (LONG) FOR
K10HS AND KM10HS CLAMSHELL
GUARD
1
42
BSCA025012
1/4-20 X 3/4 BSHCS
1
43
FHN5025
1/4-20 FHN GR5 Z
3
44
455-007ROD
GUIDE ROD FOR K10 AND K14
SERIES CLAMSHELL WHEEL
GUARD LEVER ASSEMBLY
1
45
ROLA012008
1/8 X 1/2 ROLL PIN
1
46
053-047
BLOCK, WHEEL GUARD FOR K10
AND K14 SERIES CLAMSHELL
GUARD
1
47
SHCA025016
1/4-20 X 1 SHCS
1
48
441-015
907B-2500-1.00S 1/4
THUMBSCREW 1-1/2 DIA
1
49
381-003
HANDLE W GRIP FOR K7B, K8B,
K10B SAWS
1
50
SSKA025004
1/4-20 X 1/4 SOC SET KNURL PT.
2
51
912-015
K10- 14 VISE ASSEMBLY
1
52
431-002
K10- 14 REAR VISE JAW
1
53
SHCA031048
5/16-18 X 3 SHCS
2
54
537-014
K10-14 FENCE NUT
1
55
709-002
WORK STOP FOR K10B
1
A A
B B
C C
D D
E E
F F
G G
H H
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
K10HS 10" HIGH SPEED
NON-FERROUS SAW
DO NOT SCALE DRAWING
K10HS
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:2
WEIGHT:
REV
DWG. NO.
E
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.
ITEM NO. PART NUMBER DESCRIPTION QTY
28 486-007 3HP 3PH 1
710-071 3PH SWITCH 1
3PH MOTOR AND SWITCH