KaVo ESTETICA E50 Life Installation guide

Care instructions
ESTETICA E50 Life

Manufacturer:
Kaltenbach & Voigt GmbH
Bismarckring 39
D-88400 Biberach
www.kavo.com
Distributed by:
KaVo Dental GmbH
Bismarckring 39
D-88400 Biberach
Phone [phone]
Fax [phone]

Table of contents
1 User instructions ................................................................................................................ 4
1.1 User guide .................................................................................................................... 4
1.1.1 Abbreviations ..................................................................................................... 4
1.1.2 Symbols ............................................................................................................ 4
1.1.3 Target group ...................................................................................................... 4
2 Setup methods according to ISO 17664 ............................................................................ 5
2.1 References.................................................................................................................... 5
2.2 General instructions for the reprocessing of KaVo treatment units....................................... 6
2.2.1 Overview ESTETICA E50 Life reprocessing............................................................. 7
2.3 Reprocessing of the surfaces of treatment unit / upholstery ............................................... 8
2.4 Preparation of the dentist unit......................................................................................... 9
2.4.1 Reprocessing of handle and holder pad/anti-slip mat .............................................. 9
2.4.2 Reprocessing of the instrument holder of the TM table............................................ 11
2.4.3 Reprocessing of the instrument arm S table........................................................... 12
2.4.4 Setting up the 3-function and multifunction handpiece............................................ 14
2.4.5 Preparation of the instrument hoses ..................................................................... 17
2.4.6 Servicing the turbine return air filter ..................................................................... 17
2.4.7 Reprocessing of the kit for physiological saline solution ........................................... 18
2.4.8 Reprocessing KaVo ERGOcam One ....................................................................... 20
2.4.9 Reprocessing KaVo PiezoLED ............................................................................... 22
2.5 Reprocessing of the assistant unit.................................................................................... 29
2.5.1 Preparing the instrument holder ........................................................................... 29
2.5.2 Preparing the connector for the suction hose ......................................................... 29
2.5.3 Reprocessing of sieve inserts and suction hoses..................................................... 30
2.6 Preparation of the patient unit......................................................................................... 30
2.6.1 Preparation of the tumbler................................................................................... 30
2.6.2 Preparation of the tumbler holder and filler............................................................ 31
2.6.3 Preparation of the spittoon................................................................................... 32
2.7 Manual reprocessing of the water-conducting system ........................................................ 33
2.8 Automatic hygiene functions of the water conducting system ............................................. 33
2.8.1 Rinsing programme............................................................................................. 34
2.8.2 Intensive germ reduction..................................................................................... 37
2.9 Reprocessing and automatic hygiene functions of the suction system.................................. 41
2.9.1 Reprocessing of the suction system including suction hoses..................................... 41
2.9.2 HYDROclean function .......................................................................................... 41
2.9.3 Manual internal cleaning of the suction hoses at the extraction point (optional) ......... 42
2.10Preparation of the amalgam separator ............................................................................. 45
2.11Reprocessing KaVo Screen One / KaVo Screen HD ............................................................ 46
2.12Reprocessing of the service table 1568 ............................................................................ 46
3 Replacing and checking cleaning and germ reduction agents ...........................................48
3.1 Replenish OXYGENAL 6 .................................................................................................. 48
3.1.1 Replenish OXYGENAL 6 when using the water bottle............................................... 49
3.2 Check the OXYGENAL 6 concentration.............................................................................. 52
3.3 Replacing the DEKASEPTOL Gel bottle (DEKAmat assembly kit only)................................... 54
Care instructions ESTETICA E50 Life
Table of contents
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Care instructions ESTETICA E50 Life
1 User instructions | 1.1 User guide
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1 User instructions
1.1 User guide
Requirement
Read these instructions prior to first use to avoid misuse and prevent damage.
Note
Comply with the Instructions for Use of the ESTETICA E50 Life treatment
unit!
1.1.1 Abbreviations
Ab-
brevi-
ation
Explanation
IfU Instructions for use
CI Care instructions
AI Assembly instructions
TI Technician's instructions
SC Safety checks
IEC International Electrotechnical Commission
RI Repair instructions
EMC Electromagnetic compatibility
Scaler Scaler (ZEG)
IR Infrared
IrDA Infrared Data Association
1.1.2 Symbols
Refer to the chapter on Safety/Warning symbol
Important information for users and service technicians
Action request
CE mark according to Medical Devices Directive EC 93/42
Thermodisinfectable at up to 95 °C (203 °F)
Suitable for steam sterilisation at up to 135 oC (275 °F)
1.1.3 Target group
This document is for dentists and dental office staff.

Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.1 References
2 Setup methods according to ISO 17664
2.1 References
The reprocessing consists of the following basic steps:
▪ Cleaning and disinfection ( manually or automatically)
▪ Sterilisation
Note
Comply with national hygiene requirements, e.g. RKI guidelines.
CAUTION
Risk of injury during cleaning of the treatment unit.
Lack of instructions to the cleaning staff and lack of preparation of the treat-
ment unit can lead to the cleaning personnel sustaining injuries.
▶Only trained professionals and instructed cleaning personnel may be
present in the treatment rooms.
▶Position the chair for cleaning and turn the device off.
NOTICE
Product damage due to improper disinfection.
Malfunctions.
▶Use the disinfectant according to the specifications of the manufacturer.
▶No spray disinfection, perform wipe disinfection only.
▶Do not immerse product or parts of the product in liquids.
▶Mop up any spilled cleanser or disinfectant immediately.
CAUTION
Improper disinfection may lead to health hazards and material dam-
age.
Infection hazard to users and patients.
Damage to the sterile product.
▶No hot air sterilisation, no chemical cold sterilisation, do not sterilise with
ethylene oxide.
CAUTION
Health hazard and property damage due to non-compliance with servi-
cing schedule.
Infection hazard to users and patients.
Product damage.
▶Comply with servicing schedule.
Note
The preparation methods for the instruments and motors are found in the
separate instructions for use that accompany the instrument and motor
packages.
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Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.2 General instructions for the reprocessing of KaVo treatment units
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2.2 General instructions for the reprocessing of KaVo
treatment units
Please comply with the general reprocessing instructions at all times. Detailed
product-specific reprocessing instructions are provided subsequently.
At the site of use ▶Remove any surface contamination using a disposable cloth/pa-
per towel.
Storage and transport KaVo recommends reprocessing as soon as possible after use.
Preparations for cleaning ▶Comply with product-specific reprocessing instructions.
Manual cleaning Fixtures:
▪ Brush or cloth
▪ Tap water 30 °C ± 5 °C
▶Remove any dirt on the surface using a suitable cleanser accord-
ing to the recommendations of the manufacturer. Before doing
so, check the compatibility of the cleanser on a inconspicuous
place of the treatment centre.
Automatic cleaning KaVo recommends washer disinfectors from Miele in accordance
with EN ISO 15883-1 that are operated with alkaline cleaning
agents.
The validations were conducted with the VARIO-TD program, the
cleaning agent neodisher® MediClean and the neutralisation agent
neodisher® Z.
▶For programme settings as well as cleansers and disinfectants to
be used, please refer to the Instructions for Use of the washer
disinfector.
▶Directly after automated cleaning/disinfection, treat the medical
device with the care products and systems provided by KaVo.
Manual disinfection ▶Perform wipe disinfection only, the use of spray disinfection and
disinfection baths is not feasible.
▶Wipe all outer surfaces with a soft cloth and an approved disin-
fectant.
Approved disinfectants:
▪ CaviCide / CaviWipes (Metrex)
▪ Microcide AF Liquid (Schülke & Mayr)
▪ FD 322 (Dürr Dental)
▪ Incidin Liquid (Ecolab)
▶Use disinfectants according to the manufacturer's Instructions for
Use.
▶Please note the disinfectant safety data sheet.
Automatic disinfection KaVo recommends washer disinfectors from Miele in accordance
with EN ISO 15883-1 that are operated with alkaline cleaning
agents.
The validations were conducted with the VARIO-TD program, the
cleaning agent neodisher® MediClean and the neutralisation agent
neodisher® Z.
▶For programme settings as well as cleansers and disinfectants to
be used, please refer to the Instructions for Use of the washer
disinfector.
▶In order to prevent negative effects on the medical device, make
sure that the interior and the exterior of the medical device are
dry after completion of the cycle, and then grease it immediately
with servicing agents from the KaVo care system.

Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.2 General instructions for the reprocessing of KaVo treatment units
Manual drying ▶Supply dry, clean and uncontaminated compressed air according
to ISO 7494-2 only.
▶Blow off the outside and inside with compressed air until water
drops are no longer visible.
Automatic drying Usually, automatic drying is part of the cleaning/disinfection cycle of
the washer disinfector and should not be carried out above 95 °C.
Servicing ▶Discard damaged products.
Control and functional test ▶Perform a visual inspection to check for damage and wear and
tear.
▶Test products for function regularly.
Packaging ▶Use standardised packaging material. Sealing should not be un-
der tension.
▶Use sterile goods packaging in order to ensure sterility.
Sterilisation All sterilisable products are temperature-resistant up to max. 138
°C.
Select a suitable procedure (depending on the available autoclave)
from the following sterilisation processes:
▪ Autoclave with three times pre-vacuum:
- at least 3 minutes at 134 °C -1 °C / +4 °C (273 °F -1.6 °F /
+7.4 °F)
▪ Autoclave using the gravity method:
- at least 10 minutes at 134 °C -1 °C / +4 °C (273 °F -1.6 °F /
+7.4 °F)
▶Use according to the manufacturer's Instructions for Use.
Storage ▶Reprocessed products should be stored protected from dust with
minimum exposure to germs in a dry, dark and cool place.
▶Comply with the expiry date of the sterilised items.
2.2.1 Overview ESTETICA E50 Life reprocessing
Reprocessing items/medical
devices
Cleaning
manual
Cleaning
automatic
Disinfec-
tion
manual
Disinfec-
tion
automatic
Sterilisa-
tion
automatic
Surfaces
Equipment
Cushion
Gripping sleeve
white
Gripping sleeve
gray
Light
Dentist element
Handpiece sleeve 3F and MF
handpieces
Cannula for 3F and MF hand-
pieces
Holder pad/anti-slip mat
Handpiece holder
Swing-arm S-table
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Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.3 Reprocessing of the surfaces of treatment unit / upholstery
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Reprocessing items/medical
devices
Cleaning
manual
Cleaning
automatic
Disinfec-
tion
manual
Disinfec-
tion
automatic
Sterilisa-
tion
automatic
Assistant element
Connection parts of the suction
hose
Patient element
Tumbler support
Tumbler filler
Porcelain spittoon bowl
Glass spittoon bowl
2.3 Reprocessing of the surfaces of treatment unit /
upholstery
Position the chair for cleaning
▶Adjust the backrest to vertical position and move the chair upward.
Also refer to:
Instructions for useESTETICA E50 Life
Turn device off
▶Switch main device switch off.
E50 Life without/with DEKAmat/CENTRAmat
Cleaning and disinfecting the surfaces of treatment
unit / upholstery
NOTICE
Non-colour-fast textiles.
Non-colour-fast textiles can cause permanent discoloration.
▶Remove discolorations with water immediately.

Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
Approved disinfectants:
▪ CaviCide / CaviWipes (Metrex)
▪ Microcide AF Liquid (Schülke & Mayr)
▪ FD 322 (Dürr Dental)
▪ Incidin Liquid (Ecolab)
▶Clean the surfaces and upholstery with a soft cloth and water, and wipe-dis-
infect them with an approved surface disinfectant.
NOTICE
Damage caused by spray disinfection.
Disinfectant gets into cracks and loosens the paint.
▶Do not use spray disinfection.
▶Only disinfect by wiping.
Cleaning and disinfection of the foot control
NOTICE
Damage caused by inappropriate use of water.
Damage to the foot control.
▶For cleaning, the foot control must not be immersed in water or placed un-
der running water.
▶When wiping it off with a moist cloth, do not touch the contacts of the
charge socket.
▶Only wipe off. Do not spray.
2.4 Preparation of the dentist unit
2.4.1 Reprocessing of handle and holder pad/anti-slip
mat
Note
The handle of the TM table cannot be detached.
Cleaning and disinfection of the handle of the TM table
▶Clean the handle with a soft cloth and water, and wipe-disinfect it with an
approved surface disinfectant.
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2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
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Cleaning and disinfection of S-table handle and holder
pad/anti-slip mat
▶Press the push button and pull off the handle.
▶Clean the handle under flowing water.
▶Disinfect the white and grey handle by wiping or thermodisinfection (minor
discolouration may occur).
▶Sterilise the holder pad and anti-slip mat by thermodisinfection.
Sterilisation of S-table handle and holder pad/anti-slip
mat
NOTICE
Damage caused by sterilisation.
▶Do not sterilise the white standard handle.
▶Sterilise the holder pad/ anti-slip mat.
The grey handle (Mat. no. 1.002.4489) can be sterilised (see symbol on the
handle).

Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
2.4.2 Reprocessing of the instrument holder of the TM
table
Note
The handpiece holder (Mat. no. 1.004.4838) can be removed for better
cleaning.
Cleaning and disinfection of the instrument holder
NOTICE
Damage caused by treatment in a washer disinfector.
▶Do not treat the instrument holder in a washer disinfector.
▶Place the instrument hoses in the corresponding places of the germ reduc-
tion attachment during the cleaning and germ reduction of the instrument
holder.
with patient part assembly kit / without patient part assembly kit
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Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
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▶Pull the snap-in buttons outward evenly and carefully remove the instru-
ment holder.
▶Clean the instrument holder under running water.
▶Wipe-disinfect the instrument holder.
Sterilize the instrument holder
NOTICE
Damage caused by sterilisation.
▶Do not sterilise the instrument holder.
2.4.3 Reprocessing of the instrument arm S table
Note
The instrument arm S table (Mat. no. 1.007.4755) can be removed to facil-
itate cleaning.
Cleaning and disinfection of the instrument arm S table
NOTICE
Damage caused by treatment in a washer disinfector.
▶Do not sterilise the instrument arm S table in a washer disinfector.
Note
Neither the rinsing program nor the intensive germ reduction can be carried
out when the instrument arm is removed.
▶Switch off the unit at the main switch.

Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
▶Attach the germ reduction attachment.
with patient part assembly kit / without patient part assembly kit
▶Take the handpieces off the hoses.
▶Take the roller out of the instrument arm and then place the hose in the
germ reduction attachment.
▶Pull-off the swing-arm in an upward direction.
▶Clean the swing-arm and roller under running water.
▶Wipe the instrument arm S table with disinfectant.
Sterilisation of instrument arm S table
NOTICE
Damage caused by sterilisation.
▶Do not sterilise the instrument arm S table.
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2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
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2.4.4 Setting up the 3-function and multifunction
handpiece
Note
Wet the O-rings of the gripping sleeves after sterilisation using silicone
grease (Mat. no. 1.000.6403) or KaVo Rota Spray 2 (Mat. no.
0.411.7510). After replacing the cannula, the air channel must be blown out
before the start of treatment to ensure that the air exiting during treatment
is dry.
Cleaning the triple-function and multifunctional
handpiece
Automatic cleaning
Not applicable.
NOTICE
Damage caused by improper cleaning/disinfection.
▶Do not wash the gripping sleeve and the cannula in the washer disinfector.
▶Do not sterilise the gripping sleeve and the cannula in the hot-air steriliser.
▶Do not place the gripping sleeve and the cannula in a disinfectant or ultra-
sonic bath.
Manual cleaning
Note
Combine manual cleaning with disinfection.
Cleaning the interior
▶Leave the gripping sleeve and cannula on the instrument, and activate the
air and water for 60 seconds.
External cleaning
CAUTION
Danger of injury if the valve body is hot (heating elements, high-pres-
sure lamp).
Risk of burn injury.
▶Switch off the unit at the main switch.
▶Let the handpiece cool after long use.
Accessories required:
▪ Tap water 30oC ± 5oC
▪ Brush, e.g. medium-hard toothbrush
▶Disassemble the gripping sleeve and cannula.
▶Detach the key part from the gripping sleeve.

Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
▶Clean the key part, gripping sleeve and cannula by brushing them under
running water (at least tap water quality).
▶Immediately remove contamination from materials used in the dental prac-
tice (impression materials, caustic chemicals).
▶Carefully wipe off contamination from the cannula tip with a soft Q-tip or
soft cloth and water.
NOTICE
Damage caused by using a nozzle needle that is too long.
Damage to the internal hoses of the cannula.
▶Use a short nozzle needle (Mat. no. 1.004.4986) to clean the media exit
holes.
▶Carefully remove contamination from the media exit ports using the short
nozzle cleaning needle.
Disinfection of the 3-function and multifunction
handpiece
Manual disinfection
External disinfection
▶Wipe-disinfect the surfaces with a soft cloth.
Automatic disinfection
Not applicable.
NOTICE
Damage caused by improper cleaning/disinfection.
▶Do not wash the gripping sleeve and the cannula in the washer disinfector.
▶Do not sterilise the gripping sleeve and the cannula in the hot-air steriliser.
▶Do not place the gripping sleeve and the cannula in a disinfectant or ultra-
sonic bath.
Drying the 3-function and multifunction handpiece
Manual drying
▶Blow off the outside and inside with compressed air until water drops are no
longer visible.
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2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
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Automatic drying
Not applicable.
Care of the 3-function and multifunctional handpiece
Requirement
The multifunctional handpiece has been reprocessed.
▶Apply KaVo silicone grease (Mat. no. 1.000.6403) or KaVo Rota Spray 2
(Mat. no. 0.411.7510) to the O-rings of the joint between the gripping
sleeve and cannula. Use cotton buds for this purpose.
Sterilising the 3-function and multifunction handpiece
Note
The grip sleeve and cannula can be sterilised.
▶Hold the 3-way or multifunctional handpiece at the gripping sleeve and take
off the cannula with a slight twisting motion.
▶Pull the gripping sleeve off the valve body.
Sterilization in a steam sterilizer in compliance with DIN
EN 13060
▶Weld the cannula and grip sleeve in sterile goods packaging.
▶Sterilise with a triple fractionated vacuum (B class steriliser); hold for 4
minutes; 134°C ± 1 °C; overpressure: 2.13 bar.

Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
NOTICE
Damage caused by over-heating.
Damage to the gripping sleeve.
▶Immediately remove the parts from the steriliser after the sterilisation cycle
is completed.
Storage
▶Reprocessed products should be stored protected from dust with minimum
exposure to germs in a dry, dark and cool place.
2.4.5 Preparation of the instrument hoses
Cleaning and disinfection of instrument hoses
▶Clean the hoses and couplings with a cloth and water.
NOTICE
Damage caused by spray disinfection.
▶Do not subject instrument hoses to spray disinfection.
▶Subject instrument hoses to wipe disinfection.
2.4.6 Servicing the turbine return air filter
Cleaning the turbine return air filter
Note
The liquid collector must be checked weekly.
▶If liquid is in the filter , drain the liquid and replace the O-rings of the mul-
tiflex couplings.
▶If necessary, replace the turbine return air filter (Mat. no. 02003098) and
clean the filter holder.
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2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
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Note
The turbine return air filter is in the same position in the dentist element vari-
ant with S table.
2.4.7 Reprocessing of the kit for physiological saline
solution
The kit for physiological saline solution is optional.
Note
The hose set sterile (10 pcs.) (Mat. no. 1.012.4601) is designed for single
use and must be changed after each application.
Replacing the hose set sterile
Note
Check the integrity of the hose set before use. If product or packaging are
damaged, the product needs to be discarded.
Note
Make sure to place the pump hose in the pump appropriately such that the
pump hose does not get clamped or pinched by the lock. Route all hoses re-
laxed and without tension.
▶Unlock the pump tubing lock by turning it to the right, and remove the tube
holder proceeding in downward direction.

Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
+
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▶Remove the old hose set sterile and dispose of it.
▶Make sure that the flexing system is horizontal (turn manually if necessary).
Insert the new hose set sterile with tube holder from below, and turn the
pump tubing locking to the left.
+
-
g
u
a
S
k
c
u
r
D
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a
C
l
▶Stick the puncture needle ⑥ into the coolant container and hook-in the
coolant container on the bottle holder.
▶Check the sealing and firm seating of the puncture needle ⑥. Prevent fluid
from leaking above the device.
▶If you use a glass bottle, open the ventilation on the puncture needle ⑥.
▶If you use a bag, keep the ventilation on the puncture needle ⑥ closed.
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Care instructions ESTETICA E50 Life
2 Setup methods according to ISO 17664 | 2.4 Preparation of the dentist unit
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▶Open the hose clamp ⑦ before startup.
Sterilisation kit for physiological saline solution
Note
The hose set sterile (10 pcs.) (Mat. no. 1.012.4601) is designed for single
use and must be changed after each application.
NOTICE
Damage caused by sterilisation.
▶Do not sterilise instrument hoses and hose clips for saline hose.
Requirement
The hoses for the physiological saline solution are rinsed.
▶Seal the motor holder, handpieces, and contra-angle handpieces (and in-
struments if applicable) in a sterilisation bag and sterilise them.
Note
Allow the sterilised items to cool to room temperature before using them
again.
2.4.8 Reprocessing KaVo ERGOcam One
Note
The camera handle cannot be sterilised or disinfected with heat.