KAWNEER 1786 User manual

Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
1
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EC 97904-076
2-1/16"
40"
41-9/32"
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
CYLINDER INSTALLATION
Cylinder must be installed before exit device.
Insert cylinder with cylinder ring into the door stile
and secure in place with cylinder mounting screws.
Cylinder
C
L
Device
C
L
Bottom of door
HOUSING COVER
FILLER PLATE
EXIT DEVICE
DOOR STILE
DOGGING KEY
RIM EXIT DEVICE LOCATION
CYLINDER &
CYLINDER RING
CYLINDER
CYLINDER RING
CYLINDER
MOUNTING
SCREWS
INSTALLING CYLINDERS BY OTHERS
Cut tailpiece to correct length and install.
(Mounting screw heads must be ush with door surface.)
Cylinder mounting screws
must be ush
Note:AnymodicationoftheExitDevicedoneintheeldshallvoidthewarrantyoftheproduct.Kawneer
 cannotguaranteetheproperfunctionofanExitDevicethathasgonethroughanytypeofmodication.

Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
2
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EC 97904-076
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
OPTIONAL TRIM
1786 RIM EXIT DEVICE LEVER HANDLE TRIM ASSEMBLY/INSTALLATION INSTRUCTIONS:
1) Trim mounting base is handed to accommodate a left or right handle application. To construct a left hand (LH) lever handle, rotate cam clockwise
making sure the cam pin aligns with slot on left side of cam guide. (See Illustration below) Once the pin is in position, slightly push up and hold
cam guide and cam while inserting lever handle rmly into place within the trim mounting base. The tail piece will now be oriented in the vertical
position.
2) To construct a right hand (RH) lever handle, rotate cam counter clockwise making sure the cam pin aligns with slot on right side of cam guide. (See
Illustration below) Once the pin is in position, slightly push up and hold cam guide and cam while inserting lever handle rmly into place within the
trim mounting base. The tail piece will now be oriented in the vertical position.
3) Assemble (1) 1/4" -20 x 1/2" Phillips pan head fastener with (1) steel at washer and (1) lock washer to secure lever handle to trim mounting base.
4) Insert 15/16" key cylinder (dummy cylinder on inactive door leaf) into top hole of trim mounting base. Align mounting guide plate to key cylinder and
secure with retaining ring.
5) When using a key cylinder longer than 15/16", cylinder rings will be required to maintain a 1/8" cylinder projection. When using a dummy cylinder
on inactive door leafs, place the lock arm switch in a lock position to disable the lever handle function.
6) Before installation of trim mounting base, cut break-away tail piece to the correct length. (see illustration)ation.
7) Find (1) 1/4"-20 x 3/4" Phillips pan head fastener and apply several drops of thread locker liquid to lower threads. Install Phillips pan head fastener
into trim mounting base and set to accommodate a 1/8" (Standard/Thermal door) or 3/16" (Heavy Wall) wall thickness. (Fastener may require
additional adjustment to ensure that trim mounting base is fully secured into position.)
8) On exterior side of door stile, position lever handle trim assemble into cutout, just below the fastener slot cutout. Being careful not to scratch the
exposed nish surface, slide lever handle trim assemble up to engage fastener into slot.
9) On interior side of door stile, install (1) fastener (see below) through door to secure lever handle trim assembly in position.
(1) #10-24 x 2 1/4" FHMS for Standard 1-3/4" doors
(1) #10-24 x 2-1/2" FHMS for Heavy Wall 2" doors
(1) #10-24 x 2-3/4" FHMS for Thermal 2-1/4" doors
10) Lever handle trim assemble should be tightly secured to ensure that hardware is placed square upon door stile and cannot be moved.
11) Upon completion, insert cylinder key and turn clockwise to unlock, then counter- clockwise to lock.
12) Install rim exit device.
1786 RIM EXIT DEVICE TRIM HANDING GUIDE:
Cam Lift Pin
Cam
Cam
Guide
Lever
(LH)
Lever Handle
(Shown LH Single
Active Pair)
Lever Handle
(Shown RH Single
Inactive Pair) Cam
Cam Lift Pin
Cam
Guide
Tail Piece
(Vertically)
Left Slot
Lever
(RH)
Lock Arm Switch Lock Arm Switch
Right Slot
Tail Piece
(Horizontally)
Push Up and
Hold Cam Guide
Push Up and
Hold Cam Guide

Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
3
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EC 97904-076
#10-24 PFHMS
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
Trim mounting
base
Lever handle
(Shown as LH)
Steel at washer
& lock washer
15/16" cylinder
with 0.800" cam
Mounting guide plate
Cylinder retaining ring
1/4"-20 x 1/2" PPHS
Fastener slot cut-out
1/4"-20 x 3/4" PPHS
Non. Wall Thickness
1/8" or 3/16"
Threadlocker
1/4"-20 x 3/4" PPHS
Lock Arm Switch
15/16"
1/8" Cylinder Projection
0.800" Cam Sweep
Note:
See Step #7
Break-away
tail piece
190/350/500 Standard Door (1-3/4") [with 2-1/4" fastener]
350/500 Heavy Wall Door (2") [with 2-1/2" fastener]
AA250/AA425 Thermal Door (2-1/4") [with 2-3/4" fastener]
1-7/8"
2-1/8"
2-3/8"

Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
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EC 97904-076
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
TO DOG EXIT DEVICE
Insert the hex key and turn clockwise until it stops.
Fully depress touch bar and release the key.
With touch bar retracted remove hex key.
TO UNDOG EXIT DEVICE
Push on touch bar. Insert hex key and turn clockwise
until it stops. Release touch bar, when the touch
bar is in the extended position release hex key and remove.
EXIT DEVICE WITH PUSH PAD DOGGING
RIMEXITDEVICEATTACHMENT(PushPadDoggingorCylinderDogging)
1) Undog exit device.
2) Install exit device onto door stiles as indicated below.
3) Attach exit device to pivot stile with mounting bracket and fastener provided.
DOGGING KEY
LOCK STILE
#12-24 ATTACHMENT FASTENERS
4) Attach exit device to lock stile with fasteners provided.
END CAP
MOUNTING BRACKET
PIVOT STILE
ATTACHMENT FASTENER

Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
5
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EC 97904-076
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
EXIT DEVICE WITH CYLINDER DOGGING
1) Install pivot stile ller plate into exit device.
2) Install cylinder as pictured, making sure cylinder is tight against ller plate.
Cylinder dogging will use a 15/16” long cylinder with 0.800 cam sweep. Utilizing longer cylinders will require a trim ring to obtain the appropriate
projection. Care must be taken to use the specied cam tail piece to accommodate this cylinder dogging device. It is advisable not to attempt using a
manufacture’s cylinder with another’s cam. This cam shape is available from the list of manufacturers below.
Camavailablefrom: Adams Rite, Arrow, ASSA, Best, Corbin Russwin, Falcon, Medeco, Sargent, Schlage and Yale.
MAKE SURE CYLINDER IS ORIENTED AS PICTURED
3) Tighten set screw in dogging mechanism with a phillips head screw driver, through hole in end of base bracket.
DO NOT OVER TIGHTEN SET SCREW

Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
6
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EC 97904-076
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
FINAL ASSEMBLY
1) Slide pivot stile ller plate into exit device and attach pivot stile end cap with fasteners provided.
(Filler plate with cylinder dogging has been installed previously)
2) Slide lock stile ller plate into exit device.
3) Install housing cover brackets onto top and bottom of exit device with fasteners provided.
4) Install housing cover over brackets and attach with (Black) fasteners provided.
HOUSING COVER
END CAP
PIVOT STILE
FILLER PLATE
LOCK STILE
FILLER PLATE
HOUSING COVER
BRACKET & FASTENER
1) Prep door jamb for strike as shown below.
ADJUST STRIKE AS REQUIRED
TRIFAB 450 SHOWN
TRIFAB 451 SIMILAR
BOTTOM
1.875
FIN TO BE MILLED
FLUSH WITH FACE
OF MULLION
C
L
0.149 Ø THRU HOLE
TAP FOR #10-24 UNF-2B
(2) PLACES
0.438
0.438
3.580
0.938
0.375
0.750
0.312 0.812
0.128 DIA. (4 PLS)
40.000 + BTM DOOR CLEARANCE
(40.687 W/ STD 11/16" CLEARANCE)
2) Attach strike to door jamb with fasteners provided.
3) Close door and adjust strike as required to hold door
tight against weathering.
4) Attach stainless steel rub plate with (4) 1/8" drive
rivets provided.
STRIKE INSTALLATION AND ADJUSTMENT
LEFT HAND SHOWN
RIGHT HAND OPPOSITE
HOUSING COVER
FASTENERS(Black)
END CAP
FASTENERS
(Black)
NOTE:
Rub plate for 1-3/4" door (133643)
included with exit device.
Rub plate for 2" and 2-1/4" door (133644)
order separately.

Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
7
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EC 97904-076
RIM EXIT DEVICE PACKAGE TO INCLUDE:
EXIT DEVICE
1 1 EA. EXIT DEVICE BASE ASSEMBLY (SIZED ACCORDING TO PART NUMBER)
ITEM # QTY DESCRIPTION
*
INDICATES PART TO BE IN COLOR TO BLEND WITH THE DOOR FINISH
*
133580 3'-0" NON HANDED 133581 3'-6" NON HANDED 133582 4'-0" NON HANDED
KAWNEER FINISH
40 BRONZE 17 CLEAR
DBZ 313
US28/628
MANUFACTURER FINISH
2 1 EA. HINGE/PIVOT FILLER PLATE (SIZED ACCORDING TO PART NUMBER)
3 1 EA. LATCH FILLER PLATE
6 1 EA. METAL HOUSING COVER (BLACK MATT FINISH)
10 1 EA. HINGE/PIVOT END CAP (BLACK MATT FINISH)
4 1 EA. # 12-24 PANIC ATTTACHMENT FASTENER
5 1 EA. "S" STRIKE PACKAGE WITH FASTENERS AND LOCK BLOCK (133-588)
7 4 EA. HOUSING COVER ATTACHMENT FASTENERS (BLACK)
8 1 EA. HINGE/PIVOT STILE ATTACHMENT FASTENER
11 2 EA. END CAP FASTENERS (BLACK) 12 1 EA. DOGGING KEY
11
10
9
2
1
12
8
7
4
3
6
*
*
*
* *
9 1 EA. END CAP MOUNTING BRACKET
TOUCHBAR RIM EXIT DEVICE
57
13
13
13 2 EA. PUSH PAD END CAPS (BLACK MATT FINISH) 14 1 EA. PUSH PAD ASSEMBLY
*
14
*
16
15
15 2 EA. HOUSING COVER BRACKET 16 2 EA. HOUSING COVER BRACKET FASTENERS
17
18
17 1 EA. RUB PLATE 18 4 EA. 1/8" DRIVE RIVET
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
KAWNEER 1786 RIM EXIT DEVICE
WITH PUSH BAR DOGGING
PARTS BREAKDOWN

Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
8
kawneer.com
EC 97904-076
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
KAWNEER 1786 RIM EXIT DEVICE
WITH CYLINDER DOGGING
PARTS BREAKDOWN
1 1 EA. EXIT DEVICE BASE ASSEMBLY (SIZED ACCORDING TO PART NUMBER)
* INDICATES PART TO BE IN COLOR TO BLEND WITH THE DOOR FINISH
*
133580CD 3'-0" NON HANDED 133581CD 3'-6" NON HANDED 133582CD 4'-0" NON HANDED
KAWNEER FINISH
40 BRONZE 17 CLEAR
DBZ 313 US28/628
MANUFACTURER FINISH
2 1 EA. HINGE/PIVOT FILLER PLATE (SIZED ACCORDING TO PART NUMBER)
3 1 EA. LATCH FILLER PLATE
6 1 EA. METAL HOUSING COVER (BLACK MATT FINISH)
10 1 EA. HINGE/PIVOT END CAP (BLACK MATT FINISH)
4 1 EA. # 12-24 PANIC ATTACHMENT FASTENER
5 1 EA. "S" STRIKE PACKAGE WITH FASTENERS AND LOCK BLOCK (133588)
7 4 EA. HOUSING COVER ATTACHMENT FASTENERS (BLACK)
8 1 EA. HINGE/PIVOT STILE ATTACHMENT FASTENER
11 2 EA. END CAP FASTENERS (BLACK) 12 1 EA. CYLINDER WITH (2) KEYS INCLUDES CYLINDER DOGGING KIT
*
*
*
* *
9 1 EA. END CAP MOUNTING BRACKET
13 2 EA. PUSH PAD END CAPS (BLACK MATT FINISH) 14 1 EA. PUSH PAD ASSEMBLY
*
*
15 2 EA. HOUSING COVER BRACKET 16 2 EA. HOUSING COVER BRACKET FASTENERS
NOTE:
EXIT DEVICE WILL INCLUDE (1)
STANDARD KAWNEER 15/16"
CYLINDER WITH (2) KEYS.
17 1 EA. RUB PLATE 18 4 EA. 1/8" DRIVE RIVET
RIM EXIT DEVICE PACKAGE TO INCLUDE:
EXIT DEVICE
ITEM # QTY DESCRIPTION
11
10
9
2
1
12
8
7
4
3
6
TOUCHBAR RIM EXIT DEVICE
57
13
13
14
16
15
17
18

Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
9
kawneer.com
EC 97904-076
REMOVABLE MULLION PACKAGE TO INCLUDE:
EXIT DEVICE
1 1 EA. VERTICAL MULLION (SIZED ACCORDING TO PART NUMBER)
ITEM # QTY DESCRIPTION
* INDICATES PART TO BE IN COLOR TO BLEND WITH THE DOOR FINISH
*
KAWNEER FINISH
40 BRONZE 17 CLEAR
DBZ 313 US28/628
MANUFACTURER FINISH
2 2 EA. SHOE MULLION
3 2 EA. BACK PLATE FOR SHOE MULLION
1
* *
(94-7/16" VARIABLE HEIGHT DOOR OPNG) CUT SIZE = DO - 1.5625
82-7/16" FOR STOCK 7'0" DOOR OPNG
133586 STANDARD HEIGHT (7'0" DO or 82-7/16" PART)
133587 VARIABLE HEIGHT TO (8'0" DO or 94-7/16" PART)
OF STRIKE
UNIT W/THRESHOLD C
L
MULLION STABILIZER PACKAGE
MULLION STABILIZER PREP NOTE: STABILIZERS SHIPPED WITH MULLION
40 11/16"
4 1 EA. SHOE MULLION MOUNTING PLATE
5 4 EA. #14 x 1-1/2" FHTF - FASTENERS FOR UPPER SHOE MOUNTING PLATE TO HEAD
6 2 EA. 1/4-20 x 7/8" OHMS - BACK PLATE ATTACHMENT FASTENERS
8 4 EA. 1/4-20 x 1-1/8" FHMS W/ANCHORS - FASTENERS FOR LOWER SHOE TO FLOOR
9 2 EA. MULLION STABILIZERS
10 2 EA. DOOR STABILIZERS
11 4 EA. STABILIZER SHIMS 12 8 EA. #10-24 x 7/8" OHMS - FASTENERS FOR MULLION STABILIZERS
3
6
2
10
12
9
11
7
8
4
2
5
3
6
*
7 4 EA. 1/4-20 x 3/4" FHMS - FASTENERS FOR UPPER SHOE TO PLATE
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN

Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
10
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EC 97904-076
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
0.281 Ø THRU HOLE
(2) PLACES
2.500 1.000
REMOVE DOOR STOP FIN
MUST BE FLUSH TO MAXIMIM OF 0.010 DEEP
(NO RAISED BURRS ALLOWED)
C
L
PART AND
OPERATION
1.312
1.375
0.656
1.125
0.562
2.750 1.000
0.201 Ø (#7 DRILL) THRU HOLE
FOR #14 SELF TAPPING SCREW
(4) PLACES
400020
400079
450020
450079
451020
451079
069139
069143
1.312
0.662
C
L
PART AND
OPERATION
1.155
R0.336
REMOVABLE MULLION HEADER/T-BAR PREP
1) Prep Header/T-Bar as shown below.
REMOVABLE MULLION THRESHOLD PREP
1) Field notch threshold as shown below.

Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
11
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EC 97904-076
11/16"
11/16"
40"
7/8"
1-1/2"
1"
5/8"
1-5/32"
21/32"
1-5/16"
1/4"
FRAME OPENING MINUS 1-9/16"
TO BOTTOM OF DOOR
MULLION
STABILIZER
SHOE
MULLION
SHOE MULLION
MOUNTING PLATE
(SEE SECTION "A-A")
"A" "A"
"B" "B"
C/L OF DOOR OPENING
LINE OF DOOR STOP
PREP FOR
1/4-20 X 1-1/8" FHMS 3/8"
W/ 1/4-20 FLOOR ANCHOR
7/16"1-1/8"
ATTACH SHOE MULLION
TO MOUNTING PLATE (SHOWN DASHED)
ATTACH SHOE MULLION MOUNTING
PLATE TO T-BAR
EXTERIOR
WITH THRESHOLDWITHOUT THRESHOLD
SECTION "B-B"
(BOTTOM SHOE MULLION)
SECTION "A-A"
(TOP SHOE MULLION)
(WITH OR WITHOUT THRESHOLD)
SHOE
MULLION
BACK PLATE FOR SHOE MULLION
AT HEADER/T-BAR
BACK PLATE FOR SHOE MULLION
AT THRESHOLD
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
REMOVABLE MULLION INSTALLATION
1) Attach shoe mullion mounting plate to header/t-bar as shown.
2) Attach top shoe mullion to mounting plate on header/t-bar as shown.
3) Secure bottom shoe mullion to oor as shown.
4) Check removable mullion for correct length from bottom of mullion to
centerline of strike.
a) Cut mullion to proper overall length if required.
5) Slip removable mullion into top shoe mullion, pick up and swing
onto bottom shoe mullion.
6) Install back plate onto shoe mullion at header/t-bar and threshold.
(See Figure #1)
FIGURE #1

Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
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EC 97904-076
FRAME PORTION
STABILIZER
DOOR PORTION
STABILIZER
REMOVABLE MULLION
#10-24 X 7/8" O.H.M.S.
1/16"
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
MULLION STABILIZER INSTALLATION
1) Attach frame portion stabilizers in holes provided on mullion with 2 ea. #10-24 x 7/8" O.H.M.S.
2) Close door and align door portion on the door, allowing 1/16" for clearance, as shown.
3) Mark hole centers, drill and tap for #10-24 in door.
4) Attach door portion stabilizers to door with 2 ea. #10-24 x 7/8" O.H.M.S.

Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
13
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EC 97904-076
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
THIS PAGE LEFT
INTENTIONALLY
BLANK

Kawneer reserves the right to change conguration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2013
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product congurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
14
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EC 97904-076
Kawneer 1786 Rim Exit Device
INSTALLATION INSTRUCTIONS
APRIL, 2018
038311EN
Kawneer Company, Inc.
Technology Park/Atlanta
555 Guthridge Court
Norcross, GA 30092-3503