Keba OP 460-LD/A Installation and operation manual

Kemro
OP 460-LD/A
Operating panel
Project engineering manual V1.05
Translation of the original manual

Document : V1.05 / article no.: 1000933
Filename : op460apjen.pdf
Pages : 54
.
© KEBA 2012
Specifications are subject to change due to further technical developments. Details presented may be subject to correction.
All rights reserved.
KEBA AG Headquarters: Gewerbepark Urfahr, A-4041 Linz, Phone: [phone], Fax: [phone], [email protected]
For information about our subsidiaries please look at www.keba.com.

Record of Revision
Version Date Change in chapter Description changed by
1.00 04-2009 Newly created kalt
1.01 08-2009 Mounting and instal-
lation instructions Attachment of the patterned foil kalt
1.02 04-2010 - product name changed wgr
1.03 08-2010 EG directives and
standards, Declara-
tion of conformity
updated to EN 61131-2:2007 hasl
1.04 04-2011 Several changes Structure of document, classification Kemro ekr
1.05 10-2012 several Hint "not for end customers" added, various minor up-
dates, new structure, accessoires updated fstl, swb
OP 460-LD/A Record of Revision
© KEBA 2012
Project engineering manual V1.05 3

Table of Contents
1 Introduction....................................................................................................................... 9
1.1 Purpose of the document........................................................................................ 9
1.2 Preconditions.......................................................................................................... 9
1.3 Intended use......................................................................................................... 10
1.4 Notes on this document........................................................................................ 10
1.4.1 Contents of the document...................................................................... 10
1.4.2 Not contained in this document.............................................................. 10
1.5 Documentation for further reading........................................................................ 11
2 Safety notes.................................................................................................................... 12
2.1 Representation...................................................................................................... 12
2.2 General safety instructions.................................................................................... 12
2.3 Safety instructions for personal safety.................................................................. 13
3 Operating panel description.......................................................................................... 14
3.1 Operating panel enhancements............................................................................ 14
3.2 Front view.............................................................................................................. 15
3.3 Rear view.............................................................................................................. 16
3.4 Device dimensions................................................................................................ 17
3.5 Ordering information............................................................................................. 17
3.5.1 Operating panel...................................................................................... 18
3.5.2 Accessories............................................................................................ 18
4 Displays and operating elements.................................................................................. 20
4.1 Keypad and LED assignment................................................................................ 20
4.2 Power-LED............................................................................................................ 20
4.3 Status LED (operating panel back side)................................................................ 21
4.4 RFID status LED (only OP 460-LD/A-xx1x).......................................................... 22
4.5 Touchscreen......................................................................................................... 22
5 Mounting and installation instructions......................................................................... 24
5.1 General instructions.............................................................................................. 24
5.2 Attachment of the patterned foil (only OP 460-LD/A-3xxx)................................... 24
5.2.1 Mounting instructions............................................................................. 24
5.2.2 Faulty mounting...................................................................................... 26
5.3 Space requirement................................................................................................ 26
5.3.1 Opening.................................................................................................. 26
5.3.2 Required space...................................................................................... 27
5.3.3 Maximum installation inclination............................................................. 28
5.4 Preparation............................................................................................................ 28
5.4.1 Sealing................................................................................................... 28
5.5 Mounting the operating panel................................................................................ 29
5.6 Removing the operating panel.............................................................................. 32
5.7 Air conditioning, ventilation................................................................................... 32
5.7.1 Use of air filters...................................................................................... 32
OP 460-LD/A Table of Contents
© KEBA 2012
Project engineering manual V1.05 5

6 Connections and wiring................................................................................................. 34
6.1 Pin assignment...................................................................................................... 34
6.2 Power supply operating panel (0V | 24V).............................................................. 34
6.2.1 Connection diagram............................................................................... 35
6.2.2 Plug specification................................................................................... 35
6.2.3 Cable specification................................................................................. 35
6.3 Protective earthing................................................................................................ 36
6.4 Digital inputs.......................................................................................................... 36
6.4.1 Plug specification................................................................................... 37
6.4.2 Cable specification................................................................................. 38
6.5 RS-485-A interface (SI0)....................................................................................... 38
6.5.1 Cable specification................................................................................. 39
6.6 Adjust equalizer (Adj.)........................................................................................... 40
6.7 Graphic interface (Graphics)................................................................................. 40
6.7.1 Cable specification................................................................................. 41
6.8 Connection example (CP - OP)............................................................................. 41
7 Configuration.................................................................................................................. 42
7.1 Address setting for the operating panel................................................................ 42
7.2 Address setting of the RFID unit (only OP 460-LD/A-xx1x).................................. 42
8 Operation and handling................................................................................................. 44
8.1 Removing the display protective film..................................................................... 44
8.2 RFID unit (only OP 460-LD/A-xx1x)...................................................................... 44
8.2.1 Functionality........................................................................................... 45
8.2.2 Range and detection.............................................................................. 45
8.3 Software................................................................................................................ 45
9 Maintenance.................................................................................................................... 47
9.1 Firmware update................................................................................................... 47
9.2 Packaging, shipment............................................................................................. 47
9.3 Cleaning the touch screen.................................................................................... 47
10 Disposal........................................................................................................................... 48
10.1 Disposal of the module.......................................................................................... 48
11 Technical data................................................................................................................. 49
11.1 In general.............................................................................................................. 49
11.2 Environmental conditions...................................................................................... 49
11.3 Digital inputs.......................................................................................................... 49
11.4 Interfaces.............................................................................................................. 50
11.5 Option RFID unit (OP 460-LD/A-xx1x).................................................................. 50
11.5.1 In general............................................................................................... 50
11.5.2 RF signal................................................................................................ 50
11.5.3 Interfaces................................................................................................ 50
11.6 Mechanical properties........................................................................................... 50
12 EC directives and standards......................................................................................... 52
12.1 EC directives......................................................................................................... 52
12.2 Standards.............................................................................................................. 52
12.2.1 General procedures and safety principles.............................................. 52
Table of Contents OP 460-LD/A
© KEBA 2012
Project engineering manual V1.056

12.2.2 EMC guideline........................................................................................ 52
12.2.3 Electrical safety and fire protection........................................................ 52
12.2.4 Environmental and surrounding conditions............................................ 52
12.3 Standards for the American market...................................................................... 52
12.3.1 UL test for industrial control equipment.................................................. 52
12.4 Integrated RFID-Module........................................................................................ 52
12.4.1 EC Directives.......................................................................................... 53
12.4.2 Standards............................................................................................... 53
12.4.3 Other standards and recommendations................................................. 53
13 Declaration of conformity.............................................................................................. 54
OP 460-LD/A Table of Contents
© KEBA 2012
Project engineering manual V1.05 7

1 Introduction
1.1 Purpose of the document
This document describes the structure, installation and connection of the op-
erating panel OP 460-LD/A.
Information
This manual is not adressed to end costumers! Necessary safety notes for
theendcostumerhavetobetakenintothecostumermanualintherespective
national language by the machine builders and system providers.
1.2 Preconditions
This document contains information for following persons with corresponding
preconditions:
Target group Prerequisite knowledge and ability
Project engineer
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Knowledge about:
●the method of operation of a PLC,
●safety regulations,
●the application.
Start-up technician
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Knowledge about:
●safety regulations,
●the method of operation of the machine or system,
●fundamental functions of the application,
●system analysis and troubleshooting,
●the setting options at the operating devices.
Service technician
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Knowledge about:
●the method of operation of a PLC,
●safety regulations,
●the method of operation of the machine or system,
●diagnosis possibilities,
●systematic error analysis and troubleshooting
OP 460-LD/A Introduction
© KEBA 2012
Project engineering manual V1.05 9

1.3 Intended use
The operating panel is designed for complex operating tasks in the industrial
sector in conjunction with a control of the KeControl product family from the
KEBA. The typical applications areas include injection molding machines, ro-
bots, presses, machine tools and similar.
The assembly must only be used for the above-mentioned applications and
only in connection with recommended or approved third-party equipment.
The operating panel was developed, manufactured, tested and documented
in accordance with the appropriate safety standards. Therefore, the products
do not pose any danger to the health of persons or a risk of damage to other
property or equipment under normal circumstances, provided that the instruc-
tionsandsafetyprecautionsrelatingtotheintendeduseareproperlyobserved.
1.4 Notes on this document
This manual is integral part of the product. It is to be retained over the entire
life cycle of the product and should be forwarded to any subsequent owners
or users of the product.
Information
This manual also applies to identically constructed and functional identically
costumer variants of the OP 460-LD/A.
Becauseofthefactthat costumer variantsmaydifferintheirappearance(e.g.
with a different front cover) from the KEBA standard variant, the pictured de-
vices used in this manual may differ in their appearance from the devices
used by you.
1.4.1 Contents of the document
●Device layout
●Mounting and installation
●Connection
●Configuration
●Operation
●Programming notes
●Disposal
●Technical data
●EC directives and standards
1.4.2 Not contained in this document
●Description of the mask creation
●Description of the KeView ViewStandard visualization system.
Introduction OP 460-LD/A
© KEBA 2012
Project engineering manual V1.0510

●Key evaluations with functions from the IEC-library.
1.5 Documentation for further reading
Doc.No. Designation Target group
DE: 1000725
EN: 1000726
XE 040/A, XE 040/B
Input/Output module
Project engineering manual
Project engineer, start-up technician
and service technician
Moreover, the following documents are to be observed depending on the sys-
tem solution used:
If you are using the KeStudio U2 tool suite:
Doc.No. Designation Target group
DE: 65352
EN: 65353
K2-200 automation system
System manual
Start-up technicians and service
technicians may install and maintain
a K2-200 system using these man-
uals.
If you are using the KeStudio U3 tool suite:
Doc.No. Designation Target group
DE: 1000868
EN: 1000869 System manual Kemro automation
system
Start-up technicians and service
technicians may install and maintain
a K2-200 system using these man-
uals.
OP 460-LD/A Introduction
© KEBA 2012
Project engineering manual V1.05 11

2 Safety notes
2.1 Representation
At various points in this manual you will see notes and precautionary warnings
regarding possible hazards. The symbols used have the following meaning:
DANGER!
●indicates an imminently hazardous situation which will result in death or
serious bodily injury if the corresponding precautions are not taken.
WARNING!
●indicates a potentially hazardous situation which can result in death or se-
rious bodily injury if the corresponding precautions are not taken.
CAUTION!
●meansthat ifthe corresponding safetymeasures arenottaken, apotentially
hazardous situation can occur that may result in property injury or slight
bodily injury.
CAUTION
●CAUTION used without the safety alert symbol indicates a potentially haz-
ardous situation which, if not avoided, may result in damage to property.
●This symbol reminds you of the possible consequences of touching elec-
trostatically sensitive components.
Information
Useful practical tips and information on the use of equipment are identified
by the “Information” symbol. They do not contain any information that warns
about potentially dangerous or harmful functions.
2.2 General safety instructions
WARNING!
The following areas of application for the operating panel are expressly forbid-
den:
●Use in areas where there is a risk of explosion or fire
●Use in the mining sector
●Use in the open air
Safety notes OP 460-LD/A
© KEBA 2012
Project engineering manual V1.0512

CAUTION
●The device is defined as "open type" equipment (UL 508) or as "offenes
Betriebsmittel" (according to EN 61131-2) and must therefore be installed
in a control cabinet or in a suitable housing. Therefor stick to the chapter
"Mounting and installation instructions".
CAUTION
Destruction of the operating panel for improper handling!
●Install or remove the operating panel only while the power supply is switch-
ed off!
●The system manual is additionally required for programming of the module.
●Any manipulations to the operating panel will also result in loss of warranty.
Exception:
Excluded from this is maintenance work that is expressly allowed by KEBA.
●The keys of the OP 460-LD/A must not be operated with sharp-edged or
peaked items (e.g. screwdriver) since this damages the keys.
2.3 Safety instructions for personal safety
WARNING!
Danger of personal injury due to electric shock!
●Supply the device exclusively from power sources that have a safety extra-
low voltage or protective low voltage (e.g. SELV or PELV according to
EN 61131-2).
●Connect only voltages and power circuits to connections, terminals and
interfaces up to 50 V rated voltage that have a secure disconnect for haz-
ardous voltages (e.g. with sufficient isolation).
WARNING!
Themodules present ontheoperating panel arenotdesigned for safety-relevant
control tasks (e.g.: shutdown in case of an emergency). For safety-relevant con-
trol tasks and personnel security, additional external safety measures must be
implemented to ensure the system remains in a safe operating condition even
in the event of a fault. For further information, see EN ISO 13849-1.
CAUTION!
Fire hazard during module failure!
●Provide suitable fuses for the 24 V DC power supply of the operating panel
for the final application. The max. permitted fuse is 10A.
OP 460-LD/A Safety notes
© KEBA 2012
Project engineering manual V1.05 13

3 Operating panel description
The operating panel is designed for operating and visualization tasks and for
the operation on a KeControl PLC (CPU module).
The control can be connected to maximally one operating panel. The connec-
tion to the control occurs via the graphic interface (graphics) of the operating
panel.
The operating panel consists of a housing with graphic display ready for in-
stallation, a front plate and has the following equipment:
Key features
●10 membrane keys with LEDs (not the variant-2xxx, there are no mem-
brane keys).
●16 inputs (not EN 61131-2 conform), for the connection of external switch-
ing elements such as toggle switches etc.
●22,5 mm opening for the installation of an operating or signaling element
in the front plate
●Graphics interface (graphics) for the control with PL (Panel Link): Up to 30
m transmission range of the operating panel from the control.
●Display: 15'' TFT, 16 Millionen colors
●Touchscreen
Additionally product variant OP 460-LD/A owns an integrated RFID-device
(Radio Frequency IDentification).
As visualization system, KeView ViewStandard is used, which is projec-
ted with the tool KeView ViewEdit. The visualization application is located
centrally on the PLC.
3.1 Operating panel enhancements
The range of functions of an operating panel can be enhanced with the
KEBA components listed below. Separate manuals are available for these
components.
Please observe the application area and the safety notes for these prod-
ucts in the separately available manuals.
Input/Output modules XE 040/A and XE 040/B
These modules make additional digital inputs/outputs available (not according
to EN 61131-2). The connection to an operating panel is via a serial
RS-485-A interface (SI0).
XE 040/A XE 040/B
●24 digital inputs
●8 digital outputs
●16 digital inputs
●16 digital outputs
Operating panel description OP 460-LD/A
© KEBA 2012
Project engineering manual V1.0514

3.2 Front view
Fig.3-1: Device layout of the operating panel OP 460-LD/A
1... Opening for operating or signaling ele-
ments, can be provided with blank
plugs.
2... 10 membrane keys with tactile feed-
back
3... RFID antenna (optional) 4... RFID status LED (optional)
5... Power-LED 6... 15'' TFT display (16 million colors,
XGA, 1024 x 768 pixel) with touch
screen
OP 460-LD/A Operating panel description
© KEBA 2012
Project engineering manual V1.05 15

3.3 Rear view
Fig.3-2: Device layout on the operating panel back side (shown without wiring)
1... DIP switch for the address setting of
the RFID mode (optional) 2... DIP switch for the address setting of the operating panel
3... Ground bolt for protective earthing 4... Locking units
Operating panel description OP 460-LD/A
© KEBA 2012
Project engineering manual V1.0516

3.4 Device dimensions
Fig.3-3: Dimensions of the operating panel OP 460-LD/A (specifications in mm)
3.5 Ordering information
Ordering information legend
Abbreviation Significance
OP Operating panel (Operating Panel)
CP CPU module of the KeControl control
LVDS Low Voltage Differential Signaling
PL Panel Link
OP 460-LD/A Operating panel description
© KEBA 2012
Project engineering manual V1.05 17

3.5.1 Operating panel
Description Designation Comment Order
number
Operating panel OP 460-LD/A-0000 - 76960
Operating panel OP 460-LD/A-0010 - 77030
3.5.2 Accessories
The following accessories are available for the operating panel.
Cables general
Description Designation Comment Order
number
RS-485-A cable
(for SI0) XW 030-010 1 m 65560
RS-485-A cable
(for SI0) XW 030-050 5 m 65157
Connecting cable CP - OP
(for graphics) XW 041-040 4 m, not oil-resistant 69182
Connecting cable CP - OP
(for graphics) XW 041-050 5 m, not oil-resistant 69189
Connecting cable CP - OP
(for graphics) XW 041-070 *) 7 m, not oil-resistant 76487
Connecting cable CP - OP
(for graphics) XW 041-100 *) 10 m, not oil-resistant 69220
*) For LVDS up to incl. display size 12.1"
Additional cable for PL
Description Designation Comment Order
number
Connecting cable CP - OP
(for graphics) XW 041-150 15 m, not oil-resistant 69221
Connecting cable CP - OP
(for graphics) XW 041-200 20 m, not oil-resistant 76963
Connecting cable CP - OP
(for graphics) XW 041-250 *) 25 m, not oil-resistant 76962
Connecting cable CP - OP
(for graphics) XW 041-300 *) 30 m, not oil-resistant 76946
*) Up to incl. display size 12.1"
Operating panel description OP 460-LD/A
© KEBA 2012
Project engineering manual V1.0518

Connector
Description Designation Comment Order
number
Y-Adapter XW 042-002 For connection cable
to CP 23x 72080
20-pole female connector -
For 16 inputs for the
connection of external
switching elements
such as toggle
switches etc.
72262
2-pole plug - For OP power supply
(0V | 24V DC) 67613
Plug set XT 120/A -
●20-pole female
connector and
●2-pole plug 72236
Input / Output modules
Description Designation Comment Order
number
Digital Input / Output module XE 040/A 24 digital inputs
8 digital outputs 74156
Digital Input / Output module XE 040/B 16 digital inputs
16 digital outputs 75076
Miscellaneous
Description Designation Comment Order
number
RFID tag (card) XC 140/A - 74665
RFID key pendant XC 240/A - 74710
RFID wristband chip XC 340/A - 74662
Blank plugs XA 010/A - 77105
USB feedthrough XE 015/C cannot be ordered yet 77097
Locking unit OP 4xx locking unit - 80116
OP 460-LD/A Operating panel description
© KEBA 2012
Project engineering manual V1.05 19

4 Displays and operating elements
4.1 Keypad and LED assignment
The following image shows the assignment of the KEY- and LED-Codes on
the keypad. The KEY- and/or LED-Code is required to activate the keys and
LEDs through the software.
Information
The LEDs of the membrane keys blink as long as no connection between the
operating panel and control was established.
Fig.4-1: Button and LED codes of the operating panel
1... Power-LED
2... RFID status LED (optional)
4.2 Power-LED
The green power LED is located on the front side of the operating panel. The
activation of the power LED occurs via the firmware of the operating panel and
is not parameterizable.
Power LED, green Significance Cause of fault/Remedy
Off Operating panel not ready for
operation.
●Firmware not present or
damaged →Perform firm-
ware update
●Power supply not present
→Check power supply.
Continuous light
Operating panel ready for op-
eration →Connection to con-
trol ok and hardware started
up.
-
flashing Connection to the control
failed. Check connection to the con- trol.
flashing slowly (2 s period du-
ration) Connection to the touch con- troller failed. Internal error →Contact serv- ice technician
flashing quickly (1 s period du-
ration) Touch defect Internal error →Contact serv- ice technician
Displays and operating elements OP 460-LD/A
© KEBA 2012
Project engineering manual V1.0520