Keba KeTop T50VGA User manual

KeTop
KeTop T50VGA
Handheld Terminal
User's Manual V 1.3
Translation of the original instructions

© KEBA 2007
Specifications are subject to change due to further technical developments. Details presented may be subject to correction.
All rights reserved.
Document: version 1.3 / article no.: 1000459
Filename: t50vga_en.doc, last saving on: 21. 12. 2007
A: KEBA AG, Gewerbepark Urfahr, A-4041 Linz, Tel.: [phone], Fax: [phone], E-Mail: [email protected]
D: KEBA GmbH Automation, Leonhard-Weiss-Straße 40, D-73037 Göppingen, Tel.: [phone],
Fax: [phone], E-Mail: [email protected]
US: KEBA Corp., 100 West Big Beaver Road, Troy, MI 48084, US,Tel.: [phone], Fax: [phone],
E-Mail: [email protected]
CN: KEBA Ltd., Unit 2107 Air China Plaza, Xiaoyun Road 36 #, Chaoyang District, Beijing, 100027, China,
Tel.: [phone], Fax: [phone], E-Mail: [email protected]
www.keba.com

Handheld Terminal Änderungsverzeichnis
User's Manual, Version: 1.3 3
© KEBA 2007
History
Modification
from / to Date Modified pages Description Author
V1.0 / August
2006 - newly created sam
V1.0->V1.1 Aug 2006 Chap „Power Supply“:
The WARNING has been changed sam
Chap „Technical Data -> Enabling device ratings“:
125 mJ has been changed to 145 mJ
V1.1->V1.1a 10-2006 S.25 Chap. „Example of Connection with PILZ PST1 Control Relay“: Con-
nector has been renamed in drawing: S19 -> S22 sam
S.27 Chap. „Example of Connection with ELAN SRB-NA-R-C.27/S1 Con-
trol Relay“: Connector has been renamed in drawing: S19 -> S22
V1.1a->V1.1b 10-2006 116 Chap. “ Connection Cable KeTop TTxxx“ : Cable length in drawing
has been corrected sam
V1.1b->V1.2 03-2007 11, 16, 89 Type of USB connector has been added (Mini-B) sam
68 new registry in the example
146-147 Chap.“ EU Conformity and Type Examination“ has been added.
V1.2->V1.3 08-2007 Alle The style sheet of the document has been changed sam
The chap. “Standard keypad” has been added.
The chap. “Back-up battery” has been added.
The chap. „Junction Box JB 001“ has been added.

Änderungsverzeichnis KeTop T50VGA
4 User's Manual, Version: 1.3
© KEBA 2007

Handheld Terminal Inhalt
User's Manual, Version: 1.3 5
© KEBA 2007
Contents
1Introduction......................................................................................................................9
1.1 Purpose of the document.......................................................................................9
1.2 Target groups, pre-conditions................................................................................9
1.3 Intended Use of the Handheld Terminal ................................................................9
1.4 Notes on this document .......................................................................................10
1.5 Documentation for further reading .......................................................................11
2Safety notes ...................................................................................................................12
2.1 Representation.....................................................................................................12
2.2 General safety instructions...................................................................................13
2.3 Personnel safety instructions...............................................................................15
3General product discription..........................................................................................16
3.1 Construction.........................................................................................................17
3.2 Ergonomic Features.............................................................................................18
3.3 Housing................................................................................................................18
3.4 Operating and Display Panel ...............................................................................18
3.5 Hardware..............................................................................................................19
3.6 Type Plate............................................................................................................19
4Connection.....................................................................................................................20
4.1 Cable Entrance Area............................................................................................20
4.2 Cable Routing in Cable Entrance Area................................................................21
4.3 Power Supply.......................................................................................................23
4.4 Emergency Stop Button and grey Stop Button ....................................................23
4.5 Enabling Switch....................................................................................................25
4.6 Foreseeable Misuse of Enabling Switch..............................................................32
4.7 Ethernet................................................................................................................33
4.8 RS-422-A .............................................................................................................35
4.9 RS-232-C.............................................................................................................37
4.10 Serial port female connector S2 for Debug Interface (RS-232-C)........................38
4.11 USB memory sticks..............................................................................................38
5Membrane Keypad.........................................................................................................41
5.1 Standard Keypad .................................................................................................41
5.2 Robotic Keypad....................................................................................................45
5.3 Numbering of LEDs at Robotik Keypad ...............................................................48
6Display............................................................................................................................50
6.1 Touch Screen.......................................................................................................50
7Software..........................................................................................................................52
7.1 Windows CE.........................................................................................................52
7.2 Generation of Program for Windows CE..............................................................53

Inhalt KeTop T50VGA
6 User's Manual, Version: 1.3
© KEBA 2007
7.3 KeTop API Design............................................................................................... 53
7.4 Functions.............................................................................................................55
7.5 Update API Design.............................................................................................. 67
7.6 Initialising.............................................................................................................68
7.7 Program for Starting the Application and KeTop API..........................................71
7.8 RDP – Connection via Remote Desktop Protocol............................................... 74
7.9 KVC – KEBA Virtual Channel..............................................................................81
7.10 Remote Software ActiveSync.............................................................................. 91
8KeTop - Specific Operating Instructions ....................................................................93
8.1 Setting of Date and Time..................................................................................... 93
8.2 KeTop Configuration Tool (ConfigTool)............................................................... 94
8.3 Installation of Programs.....................................................................................100
8.4 Saving Files.......................................................................................................100
8.5 Transfering Files................................................................................................101
8.6 Changeover from KeTop T100..........................................................................102
9Options ........................................................................................................................103
9.1 Override Potentiometer ..................................................................................... 103
9.2 Electronic Handwheel........................................................................................103
9.3 Illuminated Push-Button .................................................................................... 104
9.4 Key Switch.........................................................................................................104
9.5 Joystick..............................................................................................................104
10 Accessories................................................................................................................. 105
10.1 Wall bracket KeTop WB090 and KeTop WB095...............................................105
10.2 Wall Bracket with Height Adjustment plate KeTop WBxxx................................ 107
10.3 JB 001 Junction Box.......................................................................................... 109
10.4 KeTop CB211 Connection Box .........................................................................119
10.5 Connection Cable KeTop TTxxx........................................................................126
10.6 Intermediate Cable KeTop IC2xx ...................................................................... 127
10.7 Download Cable KeTop XD040 ........................................................................128
10.8 Back-up battery .................................................................................................129
11 Transport Conditions ................................................................................................. 133
12 Disposal of the KeTop................................................................................................134
13 Technical Data............................................................................................................. 135
14 CE Conformity, Directives and Standards................................................................138
14.1 European Union Directives................................................................................138
14.2 Machinery Safety............................................................................................... 139
14.3 Electromagnetic Compatibility...........................................................................149
14.4 List of the appropriate EC directives and applied standards............................. 160
15 Conformity and Type Examination............................................................................ 162
15.1 EU Conformity Declaration................................................................................ 162

Handheld Terminal Inhalt
User's Manual, Version: 1.3 7
© KEBA 2007
15.2 ROHS Conformity Declaration...........................................................................163
15.3 Type-Examination Certificate.............................................................................164

Inhalt KeTop T50VGA
8 User's Manual, Version: 1.3
© KEBA 2007

Handheld Terminal Introduction
User's Manual, Version: 1.3 9
© KEBA 2007
1 Introduction
1.1 Purpose of the document
This document describes the handheld terminal KeTop T50VGA.
1.2 Target groups, pre-conditions
Target group Knowledge and skills pre-requirements
Project engineer •Basic technical training (University of Applied Science/University
level or corresponding professional experience),
•Knowledge in:
•working mode of a PLC,
•safety instructions,
•the application.
Commissioning
technician •Fundamental technical training (technical college, qualification as
an engineer or corresponding practical experience).
•Knowledge of:
•Safety regulations,
•The method of operation of the machine or plant,
•Fundamental functions of the application,
•System analysis and troubleshooting,
•The setting possibilities at the operating devices.
Service technician •Basic technical training (Vocational high school, engineer training
or corresponding professional experience).
•Knowledge in:
•working mode of a PLC,
•safety instructions,
•working mode of machine or plant,
•Diagnosis possibilities,
•systematic error analysis and rectification.
1.3 Intended Use of the Handheld Terminal
The intended use of the Handheld Terminal covers tasks like watching and
parametrizing up to operating of machines e.g.:
zInjection moulding machine
zRobots
zMachine tools
zTextile machines
zPrinting machines
zTheater backdrops
zand similar.

Introduction KeTop T50VGA
10 User's Manual, Version: 1.3
© KEBA 2007
in normal operating modes
zAutomatic
as well as
zSetting,
zTeaching,
zTesting,
zand similar.
in half automatic or manual mode.
Enabling switches and an emergency stop button are the safety elements
of the device.
The Handheld Terminal is intended for fixed connection to a robot. Hand-
held Terminals for temporary connection must not have a red-yellow emer-
gency stop button.
To meet the safety category 3 in accordance with EN 954-1, the safety
functions are realized with 2 circuits.
The selection of the Handheld Terminal which is suitable for the machine
and the projecting of the additional functions must obey the necessary haz-
ard analyses and risk assessment bounded by law.
For intended use of the Handheld Terminal also please pay attention to
chapter CE Conformity, Directives and Standards.
1.4 Notes on this document
This manual is part of the product. It must be retained over the whole life-
time and if necessary refered to subsequent owners or users of the prod-
uct.
1.4.1 Contents of document
zSafety Precautions
zGeneral Instructions
zConnection
zMembran Keypad
zDisplay
zSoftware

Handheld Terminal Introduction
User's Manual, Version: 1.3 11
© KEBA 2007
zSpecific Operating Instructions
zOptions
zAccessories
zTransport Conditions
zDisposal
zTechnical Data
zCE Conformity, Directives and Standards
1.4.2 Not contained in this document
zMask description of the application
1.5 Documentation for further reading
Doc.No. Description Target group
- - -

Safety notes KeTop T50VGA
12 User's Manual, Version: 1.3
© KEBA 2007
2 Safety notes
2.1 Representation
At various points in this manual you will see notes and precautionary warn-
ings regarding possible hazards. The symbols used have the following
meaning:
!
DANGER!
•indicates an imminently hazardous situation which, if noch avoided, will
result in death or serious injury.
!
WARNING!
•indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury..
!
CAUTION!
•means that if the corresponding safety measures are not taken a poten-
tially hazardous situation can occur which, if not avoided, may result in
property damage or slight bodily injury.
NOTICE
•NOTICE used without the safety alert symbol indicates a potentially
hazardous situation which, if noch avoided, may result in property
damage.
•This symbol reminds you of the possible consequences of touching
electrostatically sensitive components.
Information
Informations on use of equipment and useful practical tips are identified by
the symbol "Information". "Information" do not contain any information that
draws attention to potentially dangerous or harmful functions.

Handheld Terminal Safety notes
User's Manual, Version: 1.3 13
© KEBA 2007
2.2 General safety instructions
The device was developed, manufactured, tested and documented in ac-
cordance with the applicable safety standards. If you follow the instructions
regarding safety and use as described in this manual (see chap. Intended
Use of the Handheld Terminal), the product will, in the normal case, neither
cause personal injury nor damage to machinery and equipment.
The instructions contained in this manual must be precisely followed in all
circumstances. Failure to do so could result in the creation of potential
sources of danger or the disabling of safety features integrated in the
handheld terminal.
Apart from the safety instructions given in this manual, the safety precau-
tions and accident prevention measures appropriate to the situation in
question must also be observed.
Handling of KeTop
You have chosen a high-quality KeTop that is equipped with highly sensi-
tive state-of-the-art electronics.
To avoid malfunctions or damage through improper handling, follow these
instructions during operation.
!
WARNING!
•The following application areas are expressly excluded for the KeTop:
•Use in areas prone to explosion or fire
•Use in mining
•Outdoor use
Other products must be used for these applications!
•The KeTop housing must not be opened (acception: cable entrance
area) , as the KeTop is sensitive to electrostatic discharge.

Safety notes KeTop T50VGA
14 User's Manual, Version: 1.3
© KEBA 2007
NOTICE
•Turn off the power supply before opening the cable entrance area of
the KeTop. Otherwise the components could be destroyed or unde-
fined signals could occur.
•Make sure that nobody can fall over the cable to avoid that the device
falls to ground.
•Take care not to squeeze and thus damage the cable with any object.
•Do not lay the cable over sharp edges to avoid damaging the cable
sheath.
•If you do not use the device, hang it into the wall bracket KeTop WBxxx
provided for storage.
•Do not lay down the device with the operating side facing down to
avoid damaging the operating elements.
•Never lay the device onto unstable surfaces. It could fall to ground and
thus be damaged.
•Never lay the device close to heat sources or into direct sunlight.
•Avoid exposing the device to mechanical vibrations, excessive dust,
humidity or to strong magnetic fields.
•Never clean the device, operating panel and operating elements with
solvents, scouring agent or scrubbing sponges. For cleaning the de-
vice, use a soft cloth and a bit of water or a mild cleaning agent.
•Make sure that no foreign objects or liquids can penetrate into the de-
vice. Check at regular intervals the protective covers of the device, if
all housing screws are firmly tightened and if the housing or the cable
entry is damaged.
•If the device shows any defect, please send it, including a detailed er-
ror description, to your supplier or the relevant after-sales service of-
fice.
•If the KeTop is equipped with a touch screen, then operate the touch
screen with fingers or use a touch-pen. Never use sharp objects (e.g.
screwdriver,...) for operating the touch screen. This could damage the
touch screen.

Handheld Terminal Safety notes
User's Manual, Version: 1.3 15
© KEBA 2007
2.3 Personnel safety instructions
!
WARNING!
Danger to persons by electric shock!
•Only supply the device with power from voltage sources having protec-
tive extra-low voltage (e.g. SELV or PELV acc, to IEC 61131-2)
•Only connect voltages and circuits which are safely separated from
dangerous voltages (e.g. by means of sufficient insulation) to connec-
tions, terminals or interfaces up to a rated voltage of 50 V.
!
CAUTION!
Danger of fire in case of component failure!
•In final application, make sure the 24 V DC power supply to the opera-
tor panel is adequately fused!
Max. permissible fuse is 20A! (see chap. Power supply operator panel)
!
WARNING!
•For the right projecting of the Handheld Terminal the manufactorer
must enforce a hazard and risk analysis. The following safety aspects
must be considered:
- Right cable length for limitation of workspace.
- Is an emergency stop button necessary and permissible?
- Is the safety category for the application sufficient?
•The device may be operated in faultless condition only and the operat-
ing instructions must be observed.
•The operator must have a sufficient educational level and must know
details of intended use described in the user’s manual.
•The safety advices in the following chapters must be considered abso-
lutely.
•Further informations to safety and EMC are included in chapt. „CE Con-
formity, Directives and Standards“. They must be considered abso-
lutely.

General product discription KeTop T50VGA
16 User's Manual, Version: 1.3
© KEBA 2007
3 General product discription
The handheld terminal KeTop is a portable operating and display device
with rugged design and Windows-CE compatible electronics.
Using a high-performance Iprocessor and providing a serial interface and
Ethernet, the KeTop is ideal for a great variety of applications (see chapt.
Intended Use of the Handheld Terminal).
All tasks can be solved graphically and in color, and operation is intuitive
using a touch screen.
Instead of rotating mass memories such as floppy disk and hard disk drives
that are not suitable for rough environmental conditions, the KeTop uses
scalable FLASH and RAM banks.
The KeTop provides a Windows CE platform for applications generated
with common visualization tools or with C#, Visual Basic.NET or Visual
C++. Moreover, the KeTop can be connected as a client to a Win NT, Win
2000 or Windows XP server.
Through the use of optional operating and control elements, the KeTop can
easily be adapted to the specific application.

Handheld Terminal General product discription
User's Manual, Version: 1.3 17
© KEBA 2007
3.1 Construction
13
2
4a
4b
4c
5
6
8
7
10
11
9
12
1...................location for (option):
illuminated push-button
key switch
override potentiometer
2...................location for (option):
electronic handwheel
3 axis joystick
3...................emergency stop switch (twin circuit) or stop switch
(option)
4a.................membrane keypad with 15 keys
4b.................membrane keypad with 9 keys
4c .................membrane keypad with 4 status LEDs and 7 keys
5...................color display with touch screen:
6.5“ TFT-LCD VGA resolution (640 x 480)
6.....................protecion cover for USB host (USB memory
sticks)
7.....................multigrip handle
8.....................two 3-position enabling switches (left and right),
twin circuit
9.....................blind plug for cable outlet not used
(to meet protection degree IP65)
10...................cable entrance area
11...................strain relief and bend protection for connection
cable (deliverd with the cable)
12……………..touch stylus (integrated in housing)
NOTICE: All optional operating elements are described in the chapter „Options" on page 103.
Construction of KeTop T50VGA

General product discription KeTop T50VGA
18 User's Manual, Version: 1.3
© KEBA 2007
3.2 Ergonomic Features
zMultigrip handle
zRound housing
zDifferent holding positions
zOperation by right-handed and left-handed people
zDesk top operation
zOperation in wall bracket
zThe cable outlet can be on the left or right side of the housing.
zEasy-to-read display
3.3 Housing
zVibration- and shock resistance
zHousing made of non-flammable material (UL 94-V0), impact-resistant,
withstands water, cleaning agents (alcohol and tensides), oil, drilling
oils, grease and lubricants
zDouble-walled, extremely sturdy ABS housing. Drop-tested on industrial
flooring from a height of 1.5 m (59.1 in).
3.4 Operating and Display Panel
zMembrane keys with tactile feedback
z4 status LEDs (max. 12; 4 on each keypad)
zBuzzer optional
zResistive touch screen, to be operated with finger or stylus
zBacklit color LC display
6.5“ TFT (640x480 pixels)

Handheld Terminal General product discription
User's Manual, Version: 1.3 19
© KEBA 2007
3.5 Hardware
zCPU Intel PXA270 416MHz
zMemory:
zSDRAM: max. 256 MB, FLASH: max. 128 MB
zInterfaces:
zEthernet 10/100MBit (10MBit default)
zSerial interface:
RS-422-A or RS-232-C (selectable by dip switch),
RS-232-C (debug interface in device)
zUSB host, with protection cover to guarantee IP65 when the de-
vice is closed:
For connection of various USB memory sticks.
zUSB client in cable entrance area (debug and ActiveSync de-
vice), USB-Receptacle, series Mini-B
3.6 Type Plate
Sample of a KEBA type plate:
1 Serial number
2 Material name
3 Material number
4 Revision number of device
5 Further information (optional)
6 Technical data (here: power supply)
7 Bar code
8 CE marking
9 Advice for electronic scrap regulation
10 UL marking
11 NSBIV marking
12 Date of production (month/year)
Description of a KEBA type plate

Connection KeTop T50VGA
20 User's Manual, Version: 1.3
© KEBA 2007
4 Connection
4.1 Cable Entrance Area
Sealing Plug
Must be used
to ensure
impermeability!
Main Plug (S22)
Powersupply,
Enabling device,
E-Stop
Strain Relief of Cable
for connecting cable
(on left or right side).
ATTENTION:
Use blind plug on
cable outlet not used.
Serial Port - Debug Interface (S10)
RS-232-C for downloading software and
locating errors
Reset button
Restarts device.
All unsaved data will be lost
USB-Client (S12),
series Mini-B
RS-422-A / RS-232-C (S11)
for data exchange
Dip switches
Configuration RS-422-A or RS-232-C
(default RS-422-A)
1
CPU type plate
S12
S10
S4
S11
S20
B4
H1
B3
B5 B2
S28
CAS-220TB1
B1
CAS-220TB1
ETHERNET (S4)
for data exchange
Plug for external wiring
(S20)
Push button or handwheel
Buzzer
Batterypack (S28)
Buffer mode - optional
Cable entrance area of the KeTop