Keba KeTop T100 User manual

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KeTop T100
Handheld Terminal
User's Manual V 3.1

© KEBA 2006
Specifications are subject to change due to further technical developments. Details presented may be subject to correction. All
rights reserved.
Document: version 3.1 / material no.: 57448
Filename: t100_en.doc, last saving on: 25. 10. 2006
KEBA AG, Postfach 111, Gewerbepark Urfahr, A-4041 Linz
Tel.: ++43 / 732 / 70 90-0, Fax: ++43 / 732 / 73 09 10, E-Mail: [email protected], www.keba.com
KEBA GmbH, Ulmer Straße 123, D-73037 Göppingen
Tel.: ++49 / 7161 / 97 41-0*, Fax: ++49 / 7161 / 97 41-40
KEBA Corp., 100 West Big Beaver Road, Troy, MI 48084
Tel. ++1 / 248 / 526 - 0561, Fax: ++1 / 248 / 526 - 0562, E-Mail: [email protected]
Notes on This Manual
At various points in this manual you will see notes and precautionary warn-
ings regarding possible hazards. The meaning of the symbols used is ex-
plained below.
DANGER
!
•DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
!
•WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
!
•CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
CAUTION
•CAUTION used without the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property injury.
This symbol reminds you of the possible consequences of touching
electrostatically sensitive components.
Note
Notes on use of equipment and useful practical tips are identified by the
“Notice” symbol. Notices do not contain any information that draws atten-
tion to potentially dangerous or harmful functions.

Handheld Terminal Contents
User's Manual, version: 3.1 / material no.: 57448 3
© KEBA 2006
History
For the description of modification of versions see the document revi-
sion.doc.

Contents KeTop T100
4 User's Manual, version: 3.1 / material no.: 57448
© KEBA 2006

Handheld Terminal Contents
User's Manual, version: 3.1 / material no.: 57448 5
© KEBA 2006
Contents
1Brief Description..............................................................................................................7
Target group of this manual...............................................................................................7
General information...........................................................................................................7
Intended Use of the Handheld Terminal............................................................................7
Construction.......................................................................................................................9
Ergonomic Features ........................................................................................................10
Housing............................................................................................................................10
Operating and Display Panel...........................................................................................10
Hardware.........................................................................................................................11
Type Plate........................................................................................................................12
2Safety Precautions ........................................................................................................13
3General Instructions......................................................................................................14
Waste disposal ................................................................................................................14
Handling of KeTop...........................................................................................................14
4Connection.....................................................................................................................16
Cable Entrance Area .......................................................................................................16
Cable Routing in Cable Entrance Area............................................................................17
Power Supply...................................................................................................................18
Emergency Stop Button and grey Stop Button................................................................20
Enabling Switch...............................................................................................................22
Foreseeable Misuse of Enabling Switch..........................................................................28
Ethernet...........................................................................................................................30
RS-422-A.........................................................................................................................32
Serial port female connector S2 for Debug Interface (RS-232-C)...................................34
PC Card Slot for PC Cards I, II, III...................................................................................35
5Membrane Keypad.........................................................................................................38
Standard..........................................................................................................................38
Numbering of LEDs .........................................................................................................44
6Display............................................................................................................................45
Touch Screen ..................................................................................................................45
7Software..........................................................................................................................46
Windows CE....................................................................................................................46
Generation of Program for Windows CE .........................................................................48
KeTop API Design...........................................................................................................49
Functions.........................................................................................................................51
Update API Design..........................................................................................................65
Initialising.........................................................................................................................66
Program for Starting the Application and KeTop API ......................................................70

Contents KeTop T100
6 User's Manual, version: 3.1 / material no.: 57448
© KEBA 2006
RDP – Connection via Remote Desktop Protocol...........................................................73
KVC – KEBA Virtual Channel..........................................................................................80
Remote Software ActiveSync..........................................................................................90
Test tool (VC++ Demo)....................................................................................................91
8KeTop - Specific Operating Instructions.....................................................................95
Setting of Date and Time.................................................................................................95
KeTop Configuration Tool (ConfigTool)...........................................................................96
Checking the Operating and Control Elements.............................................................103
Installation of Programs.................................................................................................104
Saving Files...................................................................................................................104
Transfering Files............................................................................................................104
9Options.........................................................................................................................107
Override Potentiometer .................................................................................................107
Electronic Handwheel....................................................................................................107
Illuminated Push-Button ................................................................................................108
Key Switch.....................................................................................................................108
Selector Switch..............................................................................................................108
Joystick..........................................................................................................................108
10 Accessories .................................................................................................................109
Wall bracket KeTop WB090 and KeTop WB095...........................................................109
Wall Bracket with Height Adjustment plate KeTop WBxxx............................................111
KeTop CB211 Connection Box......................................................................................113
Connection Cable KeTop TTxxx....................................................................................120
Intermediate Cable KeTop ICxxx...................................................................................121
Download Cable KeTop XD040.....................................................................................122
11 Transport Conditions..................................................................................................123
12 Technical Data.............................................................................................................124
13 CE Conformity, Directives and Standards................................................................127
European Union Directives............................................................................................127
Machinery Safety...........................................................................................................128
Electromagnetic Compatibility.......................................................................................139
List of the appropriate EC directives and applied standards.........................................150

Handheld Terminal Brief Description
User's Manual, version: 3.1 / material no.: 57448 7
© KEBA 2006
1 Brief Description
Target group of this manual
This manual is directed at designing and project engineers which apply this
product for their machines. For end users such as operators however, se-
perate manuals must be provided by the machine and plant manufacturer.
General information
The handheld terminal KeTop T100 is a portable operating and display de-
vice with rugged design and Windows-CE compatible electronics.
Using a high-performance Intel StrongARM processor and providing a se-
rial interface or Ethernet, the KeTop T100 is ideal for a great variety of ap-
plications (see next chapt. “Intended Use of the Handheld Terminal”).
All tasks can be solved graphically and in color, and operation is intuitive
using a touch screen.
Instead of rotating mass memories such as floppy disk and hard disk drives
that are not suitable for rough environmental conditions, the KeTop T100
uses scalable FLASH and RAM banks.
The functionality of the handheld terminal can easily be expanded by using
Compact Flash cards of the type I.
The KeTop T100 provides a Windows CE platform for applications gener-
ated with common visualization tools or with C#, Visual Basic.NET or Visual
C++.
Moreover, the KeTop T100 can be connected as a client to a Win NT, Win
2000 or Windows XP server.
Through the use of optional operating and control elements, the KeTop
T100 can easily be adapted to the specific application.
Intended Use of the Handheld Terminal
The intended use of the Handheld Terminal covers tasks like watching and
parametrizing up to operating of machines e.g.:
zInjection moulding machine
zRobots
zMachine tools
zTextile machines

Brief Description KeTop T100
8 User's Manual, version: 3.1 / material no.: 57448
© KEBA 2006
zPrinting machines
zTheater backdrops
zand similar.
in normal operating modes
zAutomatic
as well as
zSetting,
zTeaching,
zTesting,
zand similar.
in half automatic or manual mode.
Enabling switches and an emergency stop button are the safety elements
of the device.
The Handheld Terminal KeTop T50-ADP is intended for fixed connection to
a robot. Handheld Terminals for temporary connection must not have a red-
yellow emergency stop button.
To meet the safety category 3 in accordance with EN 954-1, the safety
functions are realized with 2 circuits.
The selection of the Handheld Terminal which is suitable for the machine
and the projecting of the additional functions must obey the necessary haz-
ard analyses and risk assessment bounded by law.
For intended use of the Handheld Terminal also please pay attention to
chapter “CE Conformity, Directives and Standards”.

Handheld Terminal Brief Description
User's Manual, version: 3.1 / material no.: 57448 9
© KEBA 2006
Construction
1
2
3
4a
6
7
8
5
7
5
10
9
14
15
12
11
13
4b
1...................override potentiometer (option)
2...................electronic handwheel or joystick (option)
3...................emergency stop switch (twin circuit) or stop switch
(option)
4a.................2 status LEDs (standard)
4b.................further status LEDs (option)
5...................membrane keypad with tactile feedback
6...................color STN LC display with touch screen:
7.7" VGA resolution 640 x 480 or
8.4" SVGA resolution 800 x 600 (option)
7...................2 locations for (option):
illuminated push-button, momentary 0
illumniated push-button, momentary I
illuminated push-button, maintaining I/0
8...................1 location for (option):
illuminated push-button, momentary 0
illuminated push-button, momentary I
illuminated push-button, maintaining I/0
3-position key switch I-0-II / 0-I-II
3-position selector switch I-0-II / 0-I-II
9.....................two 3-position enabling switches (left and right),
twin circuit
10...................multigrip handle
11...................PC card cover
12...................strain relief for connection cable (delivered with
the cable)
13...................cable entrance area
14...................blind plug for cable outlet not used
(to meet protection degree IP54)
NOTICE: All optional operating elements are described in the chapter „Options" on page 107.
Construction of KeTop T100

Brief Description KeTop T100
10 User's Manual, version: 3.1 / material no.: 57448
© KEBA 2006
Ergonomic Features
zMultigrip handle
zRound housing
zDifferent holding positions
zOperation by right-handed and left-handed people
zDesk top operation
zOperation in wall bracket
zThe cable outlet can be on the left or right side of the housing.
zEasy-to-read display
Housing
zVibration- and shock resistance
zHousing made of non-flammable material (UL 94-V0), impact-resistant,
withstands water, cleaning agents (alcohol and tensides), oil, drilling
oils, grease and lubricants
zDouble-walled, extremely sturdy ABS housing. Drop-tested on industrial
flooring from a height of 1.0 m (39.4 in).
Operating and Display Panel
zMembrane keys with tactile feedback
z2 status LEDs
zBuzzer in upper part of housing
zResistive touch screen, to be operated with finger or stylus
zBacklit color STN LC display
7.7“ VGA (640x480 pixels) or
8.4“ SVGA (800x600 pixels)

Handheld Terminal Brief Description
User's Manual, version: 3.1 / material no.: 57448 11
© KEBA 2006
Hardware
zCPU Intel StrongARM SA-1110/206 MHz
zMemory:
zDRAM: 16 MB, FLASH: 32 MB or
zDRAM: 64 MB, FLASH: 64 MB
zInterfaces:
zEthernet
zSerial interface:
RS-422-A (option),
RS-232-C (debug interface in device)
zPC card slot, with dust protection cover to guarantee IP54 when the
device is closed:
For connection of various PC card components, type I-III (flash
cards, network cards, etc.).

Brief Description KeTop T100
12 User's Manual, version: 3.1 / material no.: 57448
© KEBA 2006
Type Plate
Sample of a KEBA type plate:
KeTop T100 - TFT - 002 - CES / 67830 / 05
Use CLASS 2Source
24 VDC/0,3 A
P54941 - 01894
Ser. Nr.: mm/yy: 03/06
ULUSCLISTED
IND. CONT. EQ
21YA
1
2
34
5
67
8
9
10
11
12
7
1 Serial number
2 Material name
3 Material number
4 Revision number of device
5 Further information (optional)
6 Technical data (here: power supply)
7 Bar code
8 CE marking
9 Advice for electronic scrap regulation
10 UL marking
11 NSBIV marking
12 Date of production (month/year)
Description of a KEBA type plate

Handheld Terminal Safety Precautions
User's Manual, version: 3.1 / material no.: 57448 13
© KEBA 2006
2 Safety Precautions
The device was developed, manufactured, tested and documented in ac-
cordance with the applicable safety standards. If you follow the instructions
regarding safety and use as described in this manual (see chap. „Intended
Use of the Handheld Terminal“), the product will, in the normal case, nei-
ther cause personal injury nor damage to machinery and equipment.
The instructions contained in this manual must be precisely followed in all
circumstances. Failure to do so could result in the creation of potential
sources of danger or the disabling of safety features integrated in the
handheld terminal.
Apart from the safety instructions given in this manual, the safety precau-
tions and accident prevention measures appropriate to the situation in
question must also be observed.
WARNING
!
•For the right projecting of the Handheld Terminal the manufactorer must enforce
a hazard and risk analysis. The following safety aspects must be considered:
- Right cable length for limitation of workspace.
- Is an emergency stop button necessary and permissible?
- Is the safety category for the application sufficient?
•The device may be operated in faultless condition only and the operating in-
structions must be observed.
•The operator must have a sufficient educational level and must know details of
intended use described in the user’s manual.
•The safety advices in the following chapters must be considered absolutely.
•Further informations to safety and EMC are included in chapt. „CE Conformity,
Directives and Standards“. They must be considered absolutely.

General Instructions KeTop T100
14 User's Manual, version: 3.1 / material no.: 57448
© KEBA 2006
3 General Instructions
Waste disposal
Observe the national regulations when disposing of electronic components!
Handling of KeTop
You have chosen a high-quality KeTop that is equipped with highly sensi-
tive state-of-the-art electronics.
To avoid malfunctions or damage through improper handling, follow these
instructions during operation.
CAUTION
•Turn off the power supply before opening the cable entrance area of the KeTop.
Otherwise the components could be destroyed or undefined signals could oc-
cur.
•Make sure that nobody can fall over the cable to avoid that the device falls to
ground.
•Take care not to squeeze and thus damage the cable with any object.
•Do not lay the cable over sharp edges to avoid damaging the cable sheath.
•If you do not use the device, hang it into the wall bracket KeTop WBxxx provided
for storage.
•Do not lay down the device with the operating side facing down to avoid damag-
ing the operating elements.
•Never lay the device onto unstable surfaces. It could fall to ground and thus be
damaged.
•Never lay the device close to heat sources or into direct sunlight.
•Avoid exposing the device to mechanical vibrations, excessive dust, humidity or
to strong magnetic fields.
•Never clean the device, operating panel and operating elements with solvents,
scouring agent or scrubbing sponges. For cleaning the device, use a soft cloth
and a bit of water or a mild cleaning agent.
•Make sure that no foreign objects or liquids can penetrate into the device. Check
at regular intervals the protective covers of the device, if all housing screws are
firmly tightened and if the housing or the cable entry is damaged.
•If the device shows any defect, please send it, including a detailed error descrip-
tion, to your supplier or the relevant after-sales service office.

Handheld Terminal General Instructions
User's Manual, version: 3.1 / material no.: 57448 15
© KEBA 2006
•If the KeTop is equipped with a touch screen, then operate the touch screen with
fingers or use a touch-pen. Never use sharp objects (e.g. screwdriver,...) for op-
erating the touch screen. This could damage the touch screen.
When the cable entrance area is open, the KeTop is sen-
sitive to electrostatic discharge.
Note
•Should the device fall to the ground, make sure that the PC card cover
is correctly closed.
•If a PC card is used in the KeTop, make sure that the card is correctly
seated in case of a severe shock, e.g. if the KeTop has been dropped.
(Although the PC card cover remains closed after a shock, the card it-
self can become dislodged from its socket in the mounting slot, so that
the electrical contacts are interrupted.)

Connection KeTop T100
16 User's Manual, version: 3.1 / material no.: 57448
© KEBA 2006
4 Connection
Cable Entrance Area
Ethernet S4
B5
B4
B2 B6 B3
ON:
OFF:
Serial
port Reset
Dip switches RS-422-A:
B2 B6 B3
B5
B4
Location of
dip switches:
S6, COM-Modul
Adhesive label for KeTops
with RS-422-A interface
with location and position of
dip switches for this interface
S19
Blind plug
must be used
to ensure
impermeability! Adhesive label
for CPU serial number
and Ethernet (MAC)-
address (see below)
Or adhesive label for KeTops
with Ethernet interface
only identification of serial port
and reset button:
Serial
port Reset
RS-422-A connector
for data exchange
Strain relief
for connecting cable
(on left or right side)
ATTENTION:
Use blind plug on
cable outlet not used.
Main connector
(male)
for power supply and
control lines
Serial port female connector S2
for debug interface (RS-232-C)
for downloading software
and locating errors
Reset button
for rebooting Windows CE.
ATTENTION:
All data not saved get lost.
Ethernet connector
for data exchange
AABBCCDDEEFF
00:60:B5:06:00:01 2250-00001
B5
B2, B3, B4, B6
Dip switches
to select the RS-422-A
interface (for the setting,
see the adhesive label for
KeTops with RS-422-A
interface)
Cable entrance area of KeTop T100
Adhesive label for CPU serial number and Ethernet (MAC)-address
00:60:B5:06:00:01 2250-00001 KeTop-T100 CPU serial number
Ethernet (MAC) address
ID for KEBA
ID for KeTop-T100
KeTop-T100 CPU serial number
(the last five digits, hex-coded)
Adhesive label for CPU serial number and Ethernet-address

Handheld Terminal Connection
User's Manual, version: 3.1 / material no.: 57448 17
© KEBA 2006
Cable Routing in Cable Entrance Area
After opening the cable entrance area, the connecting lines can be routed
as described in the following chapters. Before opening the KeTop please
pay attention to the following safety instructions:
Instructions for opening the cable entrance area:
•Lay the KeTop with the display facing down onto a plane and clean ta-
ble (preferable on ESD pad) and take care not to damage the KeTop
and its operating elements.
•For opening and closing the cable entrance area use the following type
of screwdriver: „Phillips size 2“.
Instructions for modifications in the cable entrance area:
•Unplug the main connector (S19) by pulling on its wires with your fin-
gers. Do not use any sharp objects.
•For unplugging the RJ-45 jack (S4 / S6), actuate the locking lever:
S19S19
S4 / S6 1
2
Make sure that the connectors S19 and S6 correctly snap in when you plug
them in. Otherwise the emergency stop functionality (S19) or the correct
shielding (S4/S6) might not be given any more.
Instructions for closing the cable entrance area: Make sure that
•the sealing is clean, not damaged and correctly positioned in the cable
entrance area,
•no cables are squeezed in,
•the cover of the cable entrance area is attached again with all 6 screws
(torque: 0.4 bis 0.5 Nm). Otherwise the protection degree cannot be
guaranteed.

Connection KeTop T100
18 User's Manual, version: 3.1 / material no.: 57448
© KEBA 2006
Cable outlet RS-422-A
S6, COM-Modul
Dummy plug
S19
S4
S6
S6, COM-Modul
Dummy plug
S19
S4
S6
Right Left
Cable outlet on left and right side if the RS-422-A interface is used.
Cable outlet Ethernet
S6, COM-Modul
Dummy plug
S19
S4
S6
S6, COM-Modul
Dummy plug
S19
S4
S6
Right Left
Cable outlet on left and right side if the Ethernet interface is used.
Power Supply
WARNING
!
•The device meets the safety class III in accordance with EN61131-2 and EN50178.
The 24V power supply for the equipment must be guaranteed through safe iso-
lation of the extra low-voltage circuits from dangerous-contact voltage circuits
(e.g. by safety transformers or similar facilities).