KEBCO 7608000-4001 User manual

SERVO MOTOR
INSTRUCTIONS FOR USE | INSTALLATION PITCH SYSTEMS
Translation of the original manual
Document 20095783 EN 03

3
PREFACE
Preface
The described hard- and software are developments of the KEB Automation KG. The
enclosed documents correspond to conditions valid at printing. Misprint, mistakes and
technical changes reserved.
Signal words and symbols
Certain operations can cause hazards during the installation, operation or thereafter.
There are safety informations in the documentation in front of these operations. Security
signs are located on the device or machine. A warning contains signal words which are
explained in the following table:
DANGER Dangerous situation, which will cause death or serious injury in case of
non-observance of this safety instruction.
WARNING Dangerous situation, which may cause death or serious injury in case of
non-observance of this safety instruction.
CAUTION Dangerous situation, which may cause minor injury in case of non-ob-
servance of this safety instruction.
ATTENTION Situation, which can cause damage to property in case of non-obser-
vance.
RESTRICTION
Is used when certain conditions must meet the validity of statements or the result is
limited to a certain validity range.
Is used when the result will be better, more economic or trouble-free by following
these procedures.
More symbols
► Thisarrowstartsanactionstep.
• / - Enumerations are marked with dots or indents.
=> Cross reference to another chapter or another page.
Note to further documentation.
www.keb.de/nc/search

4
PREFACE
Laws and guidelines
KEBAutomationKGconrmswiththeCEmarkandtheECdeclarationofconformity,
that our device complies with the essential safety requirements.
The CE mark is located on the name plate. The EC declaration of conformity can be
downloaded on demand via our website. Further information is provided in chapter "Cer-
tication".
Warranty
The warranty on design, material or workmanship for the acquired device is given in the
current terms and conditions.
Hereyouwillndourcurrenttermsandconditions.
www.keb.de/terms-and-conditions
Furtheragreementsorspecicationsrequireawrittenconrmation.
Support
Through multiple applications not every imaginable case has been taken into ac-
count. If you require further information or if problems occur which are not treated de-
tailed in the documentation, you can request the necessary information via the local
KEB Automation KG agency.
The use of our units in the target products is beyond of our control and therefore
exclusively the responsibility of the machine manufacturer, system integrator or
customer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic
advice in spoken and written and through tests, are made to best of our knowledge and
information about the application. However, they are considered for information only
without responsibility. This also applies to any violation of industrial property rights of a
third-party.
Selection of our units in view of their suitability for the intended use must be done gener-
ally by the user.
Tests can only be done within the application by the machine manufacturer. They
must be repeated, even if only parts of hardware, software or the unit adjustment
are modied.
Copyright
The customer may use the instruction manual as well as further documents or parts from
it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its
entirety.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their
respectiveownersandarelistedinthefootnoteontherstoccurrence.

5
TABLE OF CONTENTS
Table of Contents
Preface ....................................................................................................................................................3
Signal words and symbols .............................................................................................................3
More symbols.................................................................................................................................3
Laws and guidelines.......................................................................................................................4
Warranty .......................................................................................................................................4
Support .......................................................................................................................................4
Copyright........................................................................................................................................4
Table of Contents ...................................................................................................................................5
List of Figures.........................................................................................................................................7
List of Tables ..........................................................................................................................................8
Glossary ..................................................................................................................................................9
Standards for asynchronous and synchronous motors ..................................................................10
1 Basic Safety Instructions............................................ 13
1.1 Target group...................................................................................................................................13
1.2 Transport, storage and proper use .............................................................................................. 13
1.3 Installation......................................................................................................................................14
1.4 Connection instructions ...............................................................................................................15
1.4.1 EMC-compatible installation...............................................................................................16
1.5 Start-up and operation .................................................................................................................. 16
1.6 Maintenance...................................................................................................................................17
1.7 Repair .............................................................................................................................................17
2 Product Description .................................................... 19
2.1 Specied application.....................................................................................................................19
2.1.1 Residual risks .....................................................................................................................19
2.2 Unintended use..............................................................................................................................19
2.3 Overview of the motor...................................................................................................................19
2.4 General speed-torque characteristic ........................................................................................... 20
2.5 Construction and denition..........................................................................................................20
2.5.1 Drive end and direction of rotation .....................................................................................20
2.5.2 Winding and insulation system...........................................................................................21
2.5.3 Holding brake .....................................................................................................................21
2.5.4 Speed and shaft position measuring system......................................................................22
2.5.5 Temperature monitoring .....................................................................................................23
3 Technical Data.............................................................. 25
3.1 Product features of servo motors for pitch systems ................................................................. 25
3.2 Ambient conditions .......................................................................................................................25
3.2.1 Testangeforthermaldeterminations ...............................................................................26
3.2.2 Coolant temperature at different site altitudes....................................................................26
3.3 Degree of protection of servo motors .........................................................................................27

6
TABLE OF CONTENTS
3.4 Technical data for servo motor 7606910-40xx ........................................................................... 28
3.4.1 Dimensions of the servo motor 7606910-40xx...................................................................29
3.4.2 Shaft end for the servo motor 7606910-40xx..................................................................... 30
3.4.3 Torque / speed characteristic of the servo motor 7606910-40xx........................................31
3.5 Technical data for the servo motor 7607613-40xx......................................................................32
3.5.1 Dimensions of the servo motor 7607613-40xx...................................................................33
3.5.2 Shaft end for servo motor 7607613-40xx........................................................................... 34
3.5.3 Torque / speed characteristic of the servo motor 7607613-40xx........................................35
4 Connection................................................................... 37
4.1 Connection servo motor 7606910-40xx.......................................................................................37
4.1.1 Motor connection servo motor 7606910-40xx.................................................................... 38
4.1.2 Encoder connection servo motor 7606910-40xx................................................................39
4.1.3 Connection of the brake and temperature monitoring for servo motor 7606910-40xx....... 39
4.2 Connection servo motor 7607613-40xx.......................................................................................40
4.2.1 Motor connection servo motor 7607613-40xx.................................................................... 41
4.2.2 Encoder connection servo motor 7607613-40xx................................................................42
4.2.3 Connection of the brake and temperature monitoring for servo motor 7607613-40xx....... 42
5 Operation of the Servo Motor..................................... 43
5.1 Preparations...................................................................................................................................43
5.2 Initial start-up.................................................................................................................................43
5.3 Operation........................................................................................................................................44
5.4 Maintenance and repair ................................................................................................................44
5.5 Maintenance intervals ...................................................................................................................44
6 Certication.................................................................. 46
6.1 Certication....................................................................................................................................46
6.1.1 CE Marking.........................................................................................................................46
6.2 Further information and documentation ..................................................................................... 46
7 Revision History .......................................................... 47

7
LIST OF FIGURES
List of Figures
Figure 1: general speed-torque characteristic.................................................................................20
Figure2: examplegureofanengine.............................................................................................20
Figure 3: Varistor protective wiring..................................................................................................22
Figure 4: Dimensions of the servo motor 7606910-40xx ................................................................29
Figure 5: Shaft end of the servo motor 7606910-40xx....................................................................30
Figure 6: Torque / speed characteristic of the servo motor 7606910-40xx ..................................... 31
Figure 7: Dimensions of the servo motor 7607613-40xx ................................................................33
Figure 8: Shaft end of the servo motor 7606910-40xx....................................................................34
Figure 9: Torque / speed characteristic of the servo motor 7607613-40xx ..................................... 35
Figure 10: Connection servo motor 7606910-40xx...........................................................................37
Figure 11: Terminal assignment of the motor connection .................................................................38
Figure 12: Terminal assignment of the resolver plug for servo motor 7606910-40xx ....................... 39
Figure 13: Pin assignment of the brake connection and temperature monitoring for servo
motor 7606910-40xx........................................................................................................39
Figure 14: Connection servo motor 7607613-40xx...........................................................................40
Figure 15: Terminal assignment of the motor connection .................................................................41
Figure 16: Terminal assignment of the resolver plug for servo motor 7607613-40xx ....................... 42
Figure 17: Pin assignment of the brake connection and temperature monitoring for servo
motor 7607613-40xx........................................................................................................42

8
LIST OF TABLES
List of Tables
Table 1: Product features...............................................................................................................25
Table 2: Ambient conditions...........................................................................................................25
Table3: Testangedimensions ....................................................................................................26
Table 4: Coolant temperature ........................................................................................................26
Table 5: IP degree of protection.....................................................................................................27
Table 6: Technical data servo motor 7606910-40xx ......................................................................28
Table 7: Technical data holding brake 0728G1T-0557 ..................................................................28
Table 8: Technical data servo motor 7607613-40xx ......................................................................32
Table 9: Technical data holding brake 7607613-40xx ...................................................................32

9
GLOSSARY
Glossary
0V Earth-potential-free common point
1ph 1-phase mains
3ph 3-phase mains
AC AC current or voltage
ASCL Asynchronous sensorless closed
loop
auto motor
ident.
Automaticallymotoridentication;
calibration of resistance and induc-
tance
AWG American wire gauge
B2B Business-to-business
BiSS Open source real-time interface for
sensors and actuators (DIN 5008)
COMBIVERT KEB drive converters
COMBIVIS KEB start-up and parameterizing
software
DC DC current or voltage
DIN German Institut for standardization
EMC Electromagnetic compatibility
Emergency
stop
Shutdown of a drive in emergency
case (not de-energized)
Emergency
switching off
Switching off the voltage supply in
emergency case
EN European standard
FE Functional earth
FU Drive converter
GND Reference potential, ground
Hiperface Bidirectional encoder interface of the
company Sick-Stegmann
HTL Incremental signal with an output
voltage (up to 30V) -> TTL
I²t-monitoring Software function for thermal monito-
ring of the motor winding
IEC International standard
IP xx Degree of protection (xx for level)
KTY Silicium temperature sensor (pola-
rized)
MCM American unit for large wire cross
sections
Modulation Means in drive technology that the
power semiconductors are controlled
MTTF Mean service life to failure
NN Sea level
PA Potential equalization
PE Protective earth
PELV Protective Extra Low Voltage
PFD Term used in the safety technology
(EN 61508-1...7) for the size of error
probability
PFH Term used in the safety technology
(EN 61508-1...7) for the size of error
probability per hour
PLC Programmable logic controller
PT100 TemperaturesensorwithR0=100Ω
PT1000 TemperaturesensorwithR0=1000Ω
PTC PTC-resistor for temperature detec-
tion
PWM Pulse width modulation
RJ45 Modular connector with 8 lines
SCL Synchronous sensorless closed loop
SELV Safety Extra Low Voltage (< 60 V)
SS1 Safety function „Safe stop 1“ in ac-
cordance with IEC 61800-5-2
SSI Synchronous serial interface for
encoder
STO Safety function „Safe Torque Off“ in
accordance with IEC 61800-5-2
TTL Incremental signal with an output
voltage up to 5 V
VARAN Real-time Ethernet bus system

10
STANDARDS FOR ASYNCHRONOUS AND SYNCHRONOUS MOTORS
Standards for asynchronous and synchronous motors
DGUV regulation 3 Electrical installations and equipment
DIN 46228-1 Tubular end-sleeves without plastic sleeve
DIN 46228-4 Tubular end-sleeves with plastic sleeve
DIN IEC 60364-5-54 Low-voltage electrical installations - Part 5-54: Selection and erection of
electrical equipment - Earthing arrangements, protective conductors and protec-
tive bonding conductors
EN 60204-1 Safety of machinery - Electrical equipment of machines - Part 1: General requi-
rements (IEC 44/709/CDV)
EN 60439-1 Low-voltage switchgear and controlgear assemblies - Part 1: Type-tested and
partially type-tested assemblies (IEC 60439-1)
EN 60529 Degrees of protection provided by enclosures (IP Code) (IEC 60529)
EN 60664-1 Insulation coordination for equipment within low-voltage systems - Part 1:
Principles, requirements and tests (IEC 60664-1)
EN60721-3-1 Classicationofenvironmentalconditions-Part3:Classicationofgroupsof
environmental parameters and their severities - Section 1: Storage (IEC 104/648/CD)
EN60721-3-2 Classicationofenvironmentalconditions-Part3:Classicationofgroupsof
environmental parameters and their severities - Section 2: Transportation and
handling (IEC 104/670/CD)
EN60721-3-3 Classicationofenvironmentalconditions-Part3:Classicationofgroupsof
environmentalparametersandtheirseverities;section3:Stationaryuseat
weatherprotected locations (IEC 60721-3-3)
EN 61800-2 Adjustable speed electrical power drive systems - Part 2: General requirements
-Ratingspecicationsforlowvoltageadjustablespeeda.c.powerdrivesystems
(IEC 61800-2)
EN 61800-3 Adjustable speed electrical power drive systems - Part 3: EMC requirements
andspecictestmethods(IEC22G/297A/CD)
EN 61800-5-1 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements
- Electrical, thermal and energy (IEC 61800-5-1)
UL61800-5-1 American version of the EN 61800-5-1 with „National Deviations“
EN 60034-1 Rotating electrical machines - Part 1: Rating and performance (IEC 2/1768/CD)
EN60034-2-3 Rotatingelectricalmachines-Part2-3:Specictestmethodsfordetermining
lossesandefciencyofconverter-fedACmotors(IEC2/1841/CD)
EN 60034-5 Rotating electrical machines - Part 5: Degrees of protection provided by integral
designofrotatingelectricalmachines(IPcode)-Classication(IEC60034-5)
EN 60034-6 Rotating electrical machines - Part 6: Methods of cooling (IC-Code) (IEC 60034-6)
EN60034-7 Rotatingelectricalmachines-Part7:Classicationoftypesofconstruction,
mounting arrangements and terminal box position (IM code) (IEC 60034-7)
EN 60034-8 Rotating electrical machines - Part 8: Terminal markings and direction of rotation
(IEC 60034-8)
EN 60034-9 Rotating electrical machines - Part 9: Noise limits (IEC 60034-9)
EN 60034-11 Rotating electrical machines - Part 11: Thermal protection (IEC 60034-11)
EN 60034-14 Rotating electrical machines - Part 14: Mechanical vibration of certain machines
with shaft heights 56 mm and higher - Measurement, evaluation and limits of
vibration severity (IEC 60034-14)
IEC/TS 60034-17 Rotating electrical machines - Part 17: Cage induction motors when fed from
converters - Application guide (IEC/TS 60034-17)
EN 60034-18-41 Rotating electrical machines - Part 18-41: Partial discharge free electrical