KEBCO DYNAMIC LINE 4 Series User manual

DYNAMIC LINE 4
INSTRUCTIONS FOR USE | INSTALLATION SERVO MOTORS DL4
SIZE SE...SG
Translation of original manual
Document 20220629 EN 05

3
PREFACE
Preface
The hardware and software described in this document are products of KEB. The infor-
mation contained in this document is valid at the time of publishing. KEB reserves the
right to update this document in response to misprints, mistakes or technical changes.
Signal words and symbols
Certain procedures within this document can cause safety hazards during the installati-
on or operation of the device. Refer to the safety warnings in this document when per-
forming these procedures. Safety signs are also located on the device where applicable.
A safety warning is marked by one of the following warning signs:
DANGER Dangerous situation, which will cause death or serious injury iif this safe-
ty warning is ignored.
WARNING Dangerous situation, which may cause death or serious injury if this
safety warning is ignored.
CAUTION Dangerous situation, which may cause minor injury if this safety warning
is ignored.
NOTICE Situation, which can cause damage to property if this safety warning is
ignored.
RESTRICTION
Used when the following statements depend on certain conditions or are only valid for
certain ranges of values.
Used for informational messages or recommended procedures.
More symbols
► Thisarrowstartsanactionstep.
• / - Enumerations are marked with dots or indents.
=> Cross reference to another chapter or another page.
Note to further documentation.
https://www.keb-automation.com/search

4
PREFACE
Laws and guidelines
KEBAutomationKGconrmswiththeECdeclarationofconformityandtheCEmarkon
the device nameplate that it complies with the essential safety requirements.
The EC declaration of conformity can be downloaded on demand via our website.
Warranty and liability
The warranty and liability on design, material or workmanship for the acquired device is
given in the general sales conditions.
Hereyouwillndourgeneralsalesconditions.
https://www.keb-automation.com/terms-conditions
Furtheragreementsorspecicationsrequireawrittenconrmation.
Support
Although multiple applications are referenced, not every case has been taking into ac-
count. If you require further information or if problems occur which are not referenced in
the documentation, you can request the necessary information via the local KEB agency.
The use of our units in the target products is outside of our control and therefore
lies exclusively in the area of responsibility of the customer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic
advice in spoken and written and through tests, are made to best of our knowledge and
information about the intended use. However, they are regarded as being only informal
and changes are expressly reserved, in particular due to technical changes. This also
applies to any violation of industrial property rights of a third-party. Selection of our units
in view of their suitability for the intended use must be done generally by the user.
Tests can only be done within the intended end use of the product (application) by
the customer. They must be repeated, even if only parts of hardware, software or
the unit adjustment are modied.
Copyright
The customer may use the instructions for use as well as further documents or parts
from it for internal purposes. Copyrights are with KEB and remain valid in its entirety.
This KEB product or parts thereof may contain third-party software, including free and/
or open source software. If applicable, the license terms of this software are contained
in the instructions for use. The instructions for use are already available to you, can be
downloaded free of charge from the KEB website or can be requested from the respec-
tive KEB contact person.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their
respective owners.

5
TABLE OF CONTENTS
Table of Contents
Preface ....................................................................................................................................................3
Signal words and symbols .............................................................................................................3
More symbols.................................................................................................................................3
Laws and guidelines.......................................................................................................................4
Warranty and liability......................................................................................................................4
Support ........................................................................................................................................4
Copyright........................................................................................................................................4
Table of Contents ...................................................................................................................................5
List of Figures.........................................................................................................................................8
List of Tables ..........................................................................................................................................9
Glossary................................................................................................................................................10
General standards................................................................................................................................ 11
Standards for asynchronous and synchronous motors ..................................................................12
1 Basic Safety Instructions............................................ 13
1.1 Target group...................................................................................................................................13
1.2 Transport, storage and proper use..............................................................................................13
1.3 Installation......................................................................................................................................14
1.4 Connection instructions ...............................................................................................................15
1.4.1 EMC-compatible installation...............................................................................................15
1.5 Start-up and operation ..................................................................................................................16
1.6 Maintenance...................................................................................................................................16
1.7 Repair .............................................................................................................................................17
1.8 Disposal..........................................................................................................................................17
2 Product description..................................................... 18
2.1 Specied application.....................................................................................................................18
2.1.1 Residual risks.....................................................................................................................18
2.2 Unintended use..............................................................................................................................18
2.3 Type code .......................................................................................................................................19
2.3.1 Congurableoptions ..........................................................................................................19
2.3.2 Rated material number.......................................................................................................20
2.4 Nameplate ......................................................................................................................................20
2.5 General speed-torque characteristic...........................................................................................21
2.6 General project design..................................................................................................................21
2.6.1 Selection of the servo motor...............................................................................................21
2.6.2 Selection of the servo controller.........................................................................................22
2.6.3 Pretension factor ................................................................................................................22
2.7 Construction and denition..........................................................................................................23
2.7.1 Drive end and direction of rotation .....................................................................................23
2.7.2 Winding and insulation system...........................................................................................23
2.7.3 Holding brake (optional) .....................................................................................................23

6
TABLE OF CONTENTS
2.7.4 Speed and shaft position measuring system......................................................................25
2.7.5 Temperature monitoring .....................................................................................................25
2.7.6 Temperature sensor Pt1000...............................................................................................26
2.7.7 Deep groove ball bearing ...................................................................................................27
2.7.7.1 Initial start-up of deep groove ball bearings ....................................................................27
3 Operating conditions................................................... 28
3.1 Product features of the DL4 servo motors..................................................................................28
3.2 Ambient conditions .......................................................................................................................29
3.3 Derating of the motor depending on temperature / altitude......................................................30
3.4 Test ange for thermal determinations .......................................................................................30
3.5 Degree of protection of servo motors .........................................................................................31
3.5.1 Usage of connector systems..............................................................................................31
4 Connection................................................................... 32
4.1 DL4 motor with ange sockets (SE CS) ......................................................................................32
4.2 DL4 motor with terminal box (SE CF, SF...SG) ............................................................................32
4.3 Connectors.....................................................................................................................................33
4.4 Motor connection ..........................................................................................................................34
4.4.1 Motor size SE CS...............................................................................................................34
4.4.2 Motor size SE CF, SF...SG .................................................................................................35
4.4.2.1 Connection data motor size SE CF, SF...SG...................................................................36
4.4.2.2 Tightening torques...........................................................................................................37
4.4.3 Auxiliary fan (optional)........................................................................................................37
4.5 Encoder connection......................................................................................................................38
4.5.1 Resolver terminal assignment............................................................................................38
4.5.2 Hiperface terminal assignment...........................................................................................39
5 Technical Data.............................................................. 40
5.1 Permissible axial and radial forces..............................................................................................40
5.1.1 Axial forces.........................................................................................................................40
5.1.2 Maximum radial forces .......................................................................................................41
5.2 Shaft end ........................................................................................................................................42
5.3 Technical data servo motors SE CS ............................................................................................43
5.3.1 Technical data of the holding brake SE CS........................................................................46
5.3.2 Dimensions servo motors SE CS.......................................................................................46
5.4 Technical data servo motors SE CF ............................................................................................47
5.4.1 Technical data of the holding brake SE CF ........................................................................50
5.4.2 Dimensions servo motors SE CF .......................................................................................50
5.5 Technical data servo motors SF CS ............................................................................................51
5.5.1 Technical data of the holding brake SF CS ........................................................................54
5.5.2 Dimensions servo motors SF CS .......................................................................................54
5.6 Technical data servo motors SF CF............................................................................................. 55

7
TABLE OF CONTENTS
5.6.1 Technical data of the holding brake SF CF ........................................................................58
5.6.2 Dimensions servo motors SF CF .......................................................................................58
5.7 Technical data servo motors SG CS............................................................................................59
5.7.1 Technical data of the holding brake SG CS........................................................................62
5.7.2 Dimensions servo motors SG CS (exclusive SG CS L8 SP30) .........................................62
5.7.3 Dimensions servo motors SG CS L8 SP30........................................................................63
5.8 Technical data servo motors SG CF ............................................................................................64
5.8.1 Technical data of the holding brake SG CF........................................................................67
5.8.2 Dimensions servo motors SG CF (exclusive SG CF L8 SP30)..........................................67
5.8.3 Dimension servo motors SG CF L8 SP30..........................................................................68
5.9 Performance diagrams..................................................................................................................69
5.9.1 Speed-torque characteristics for motor size SE CS...........................................................69
5.9.2 Speed-torque characteristics for motor size SE CF ...........................................................71
5.9.3 Speed-torque characteristics for motor size SF CS ...........................................................73
5.9.4 Speed-torque characteristics for motor size SF CF ...........................................................75
5.9.5 Speed-torque characteristics for motor size SG CS...........................................................77
5.9.6 Speed-torque characteristics for motor size SG CF...........................................................79
6 Certication.................................................................. 81
6.1 CE marking.....................................................................................................................................81
6.2 UL Marking .....................................................................................................................................83
6.3 Further information and documentation .....................................................................................84
7 Revision history........................................................... 85

8
LIST OF FIGURES
List of Figures
Figure 1: Nameplate example.........................................................................................................20
Figure 2: General speed-torque characteristic................................................................................21
Figure 3: Example image of a motor...............................................................................................23
Figure 4: Varistor protective wiring..................................................................................................24
Figure 5: Temperature sensor Pt1000.............................................................................................26
Figure 6: Derating of the motor depending on temperature / altitude .............................................30
Figure7: TopviewofaDL4motorwithangesockets...................................................................32
Figure 8: Top view of a DL4 motor with terminal box ......................................................................32
Figure 9: Connectors with a view to the connection pins at the motor............................................33
Figure 10: Motor connection motor size SE CS................................................................................34
Figure 11: Motor connection motor size SE CF, SF...SG ..................................................................35
Figure 12: Resolver terminal assignment..........................................................................................38
Figure 13: Hiperface terminal assignment ........................................................................................39
Figure 14: Axial and radial forces......................................................................................................40
Figure 15: Shaft end..........................................................................................................................42
Figure 16: Dimensions servo motors SE CS.....................................................................................46
Figure 17: Dimensions servo motors SE CF.....................................................................................50
Figure 18: Dimensions servo motors SF CS.....................................................................................54
Figure 19: Dimensions servo motors SF CF.....................................................................................58
Figure 20: Dimensions servo motors SG CS (exclusive SG CS L8 SP30).......................................62
Figure 21: Dimensions servo motors SG CS L8 SP30 .....................................................................63
Figure 22: Dimensions servo motors SG CF (exclusive SG CF L8 SP30) .......................................67
Figure 23: Dimension servo motors SG CF L8 SP30 .......................................................................68
Figure 24: Speed-torque characteristics for motor size SE CS.........................................................70
Figure 25: Speed-torque characteristics for motor size SE CF.........................................................72
Figure 26: Speed-torque characteristics for motor size SF CS.........................................................74
Figure 27: Speed-torque characteristics for motor size SF CF.........................................................76
Figure 28: Speed-torque characteristics for motor size SG CS ........................................................78
Figure 29: Speed-torque characteristics for motor size SG CF ........................................................80
Figure 30: EU declaration of conformity............................................................................................82
Figure 31: UL Marking.......................................................................................................................83

9
LIST OF TABLES
List of Tables
Table 1: Type code ........................................................................................................................19
Table2: Congurableoptions........................................................................................................19
Table 3: Rated material number ....................................................................................................20
Table 4: Temperature sensor Pt1000.............................................................................................26
Table 5: Value table temperature sensor Pt1000...........................................................................26
Table 6: Product features...............................................................................................................28
Table 7: Ambient conditions...........................................................................................................29
Table8: Dimensionsandmaterialofthetestange......................................................................30
Table 9: IP Degree of protection of servo motors ..........................................................................31
Table 10: Motor cable ......................................................................................................................34
Table 11: Connection data motor size SE CF, SF...SG....................................................................36
Table 12: Tightening torques ...........................................................................................................37
Table 13: Technical data auxiliary fan..............................................................................................37
Table 14: Resolver encoder cable ...................................................................................................38
Table 15: Hiperface encoder cable..................................................................................................39
Table 16: Maximum radial forces for length x (motor type SE L2...L6)............................................41
Table 17: Maximum radial forces for length x (motor type SE L8)...................................................41
Table 18: Maximum radial forces for length x (motor type SF)........................................................41
Table 19: Maximum radial forces for length x (motor type SG) .......................................................42
Table 20: Technical data servo motors SE-CS-SP15 ......................................................................43
Table 21: Technical data servo motors SE-CS-SP20 ......................................................................44
Table 22: Technical data servo motors SE-CS-SP30 ......................................................................45
Table 23: Technical data of the holding brake SE CS .....................................................................46
Table 24: Technical data servo motors SE-CF-SP15 ......................................................................47
Table 25: Technical data servo motors SE-CF-SP20 ......................................................................48
Table 26: Technical data servo motors SE-CF-SP30 ......................................................................49
Table 27: Technical data of the holding brake SE CF......................................................................50
Table 28: Technical data servo motors SF-CS-SP10 ......................................................................51
Table 29: Technical data servo motors SF-CS-SP20 ......................................................................52
Table 30: Technical data servo motors SF-CS-SP30 ......................................................................53
Table 31: Technical data of the holding brake SF CS......................................................................54
Table 32: Technical data servo motors SF-CF-SP10.......................................................................55
Table 33: Technical data servo motors SF-CF-SP20.......................................................................56
Table 34: Technical data servo motors SF-CF-SP30.......................................................................57
Table 35: Technical data of the holding brake SF CF......................................................................58
Table 36: Technical data servo motors SG-CS-SP10......................................................................59
Table 37: Technical data servo motors SG-CS-SP20......................................................................60
Table 38: Technical data servo motors SG-CS-SP30......................................................................61
Table 39: Technical data of the holding brake SG CS .....................................................................62
Table 40: Technical data servo motors SG-CF-SP10......................................................................64
Table 41: Technical data servo motors SG-CF-SP20......................................................................65
Table 42: Technical data servo motors SG-CF-SP30......................................................................66
Table 43: Technical data of the holding brake SG CF .....................................................................67

10
GLOSSARY
Glossary
0V Earth-potential-free common point
1ph 1-phase mains
3ph 3-phase mains
AC AC current or voltage
Application The application is the intended use
of the KEB product.
ASCL Asynchronous sensorless closed
loop
Auto motor
ident.
Automaticallymotoridentication;
calibration of resistance and induc-
tance
AWG American wire gauge
B2B Business-to-business
BiSS Open source real-time interface for
sensors and actuators (DIN 5008)
COMBIVERT KEB drive converters
COMBIVIS KEB start-up and parameterizing
software
Customer The customer has purchased a KEB
product from KEB and integrates the
KEB product into his product (cus-
tomer product) or resells the KEB
product (dealer)
DC DC current or voltage
DIN German Institut for standardization
EMC Electromagnetic compatibility
Emergency
stop
Shutdown of a drive in emergency
case (not de-energized)
Emergency
switchingo󰀨
Switchingo󰀨thevoltagesupplyin
emergency case
EN European standard
End customer The end customer is the user of the
customer product.
FE Functional earth
FU Drive converter
GND Reference potential, ground
Hiperface Bidirectional encoder interface of the
company Sick-Stegmann
HTL Incremental signal with an output
voltage (up to 30V) -> TTL
IEC International standard
IP xx Degree of protection (xx for level)
KEB product The KEB product is subject of this
manual.
KTY Silicium temperature sensor (pola-
rized)
Manufacturer The manufacturer is KEB, unless
otherwisespecied(e.g.asma-
nufacturer of machines, engines,
vehicles or adhesives).
MCM American unit for large wire cross
sections
Modulation Means in drive technology that the
power semiconductors are controlled
MTTF Mean service life to failure
NN Sea level
PE Protective earth
PELV Protective Extra Low Voltage
PFD Term used in the safety technology
(EN 61508-1...7) for the size of error
probability
PFH Term used in the safety technology
(EN 61508-1...7) for the size of error
probability per hour
PLC Programmable logic controller
PT100 TemperaturesensorwithR0=100Ω
PT1000 TemperaturesensorwithR0=1000Ω
PTC PTC-resistor for temperature detec-
tion
PWM Pulse width modulation
RJ45 Modular connector with 8 lines
SCL Synchronous sensorless closed loop
SELV Safety Extra Low Voltage (<60V)
SS1 Safety function „Safe stop 1“ in ac-
cordance with IEC 61800-5-2
SSI Synchronous serial interface for
encoder
STO Safetyfunction„SafeTorqueO󰀨“in
accordance with IEC 61800-5-2
TTL Incremental signal with an output
voltage up to 5V
VARAN Real-time Ethernet bus system