KEBCO DYNAMIC LINE III User manual

DYNAMIC LINE III
INSTRUCTIONS FOR USE | SERVO MOTORS SMH
SIZE 01...F3
Translation of original manual
Document 20092083 EN 08

3
PREFACE
Preface
The described hard- and software are developments of the KEB Automation KG. The
enclosed documents correspond to conditions valid at printing. Misprint, mistakes and
technical changes reserved.
Signal words and symbols
Certain operations can cause hazards during the installation, operation or thereafter.
There are safety informations in the documentation in front of these operations. Security
signs are located on the device or machine. A warning contains signal words which are
explained in the following table:
DANGER Dangerous situation, which will cause death or serious injury in case of
non-observance of this safety instruction.
WARNING Dangerous situation, which may cause death or serious injury in case of
non-observance of this safety instruction.
CAUTION Dangerous situation, which may cause minor injury in case of non-ob-
servance of this safety instruction.
NOTICE Situation, which can cause damage to property in case of non-obser-
vance.
RESTRICTION
Is used when certain conditions must meet the validity of statements or the result is
limited to a certain validity range.
Is used when the result will be better, more economic or trouble-free by following
these procedures.
More symbols
► Thisarrowstartsanactionstep.
• / - Enumerations are marked with dots or indents.
=> Cross reference to another chapter or another page.
Note to further documentation.
www.keb.de/nc/search

4
PREFACE
Laws and guidelines
KEBAutomationKGconrmswiththeECdeclarationofconformitywiththeCEmark
on the unit name plate, that the device complies with the essential safety requirements.
The EC declaration of conformity can be downloaded on demand via our website. Fur-
therinformationisprovidedinchapter"Certication".
Warranty
The warranty on design, material or workmanship for the acquired device is given in the
current terms and conditions.
Hereyouwillndourcurrenttermsandconditions.
www.keb.de/terms-and-conditions
Furtheragreementsorspecicationsrequireawrittenconrmation.
Support
Through multiple applications not every imaginable case has been taken into ac-
count. If you require further information or if problems occur which are not treated de-
tailed in the documentation, you can request the necessary information via the local
KEB Automation KG agency.
The use of our units in the target products is beyond of our control and therefore
exclusively the responsibility of the machine manufacturer, system integrator or
customer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic
advice in spoken and written and through tests, are made to best of our knowledge and
information about the application. However, they are considered for information only
without responsibility. This also applies to any violation of industrial property rights of a
third-party.
Selection of our units in view of their suitability for the intended use must be done gener-
ally by the user.
Tests can only be done within the application by the machine manufacturer. They
must be repeated, even if only parts of hardware, software or the unit adjustment
are modied.
Copyright
The customer may use the instruction manual as well as further documents or parts from
it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its
entirety.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their
respectiveownersandarelistedinthefootnoteontherstoccurrence.

5
TABLE OF CONTENTS
Table of Contents
Preface ....................................................................................................................................................3
Signal words and symbols .............................................................................................................3
More symbols.................................................................................................................................3
Laws and guidelines.......................................................................................................................4
Warranty .......................................................................................................................................4
Support .......................................................................................................................................4
Copyright........................................................................................................................................4
Table of Contents ...................................................................................................................................5
List of Figures.........................................................................................................................................7
List of Tables ..........................................................................................................................................8
Glossary ..................................................................................................................................................9
Standards for asynchronous and synchronous motors ..................................................................10
1 Basic Safety Instructions............................................ 13
1.1 Target group...................................................................................................................................13
1.2 Transport, storage and proper use .............................................................................................. 13
1.3 Installation......................................................................................................................................14
1.4 Connection instructions ...............................................................................................................15
1.4.1 EMC-compatible installation............................................................................................... 16
1.5 Start-up and operation ..................................................................................................................16
1.6 Maintenance...................................................................................................................................17
1.7 Repair .............................................................................................................................................17
2 Product Description .................................................... 18
2.1 Specied application.....................................................................................................................18
2.1.1 Residual risks .....................................................................................................................18
2.2 Unintended use..............................................................................................................................18
2.3 Type code .......................................................................................................................................19
2.4 General speed-torque characteristic ...........................................................................................20
2.5 General project design..................................................................................................................20
2.5.1 Selection of the servo motor...............................................................................................20
2.5.2 Selection of the servo controller.........................................................................................21
2.5.3 Output component .............................................................................................................21
2.5.4 Pretension factor ................................................................................................................21
2.6 Safety function...............................................................................................................................21
2.7 Construction and denition..........................................................................................................22
2.7.1 Drive end and direction of rotation .....................................................................................22
2.7.2 Winding and insulation system........................................................................................... 23
2.7.3 Holding brake (optional) .....................................................................................................23
2.7.4 Speed and shaft position measuring system......................................................................24
2.7.5 Temperature monitoring ..................................................................................................... 25

6
TABLE OF CONTENTS
3 Operating Conditions.................................................. 27
3.1 Product features of the DL3 servo motors..................................................................................27
3.2 Test ange for thermal determinations .......................................................................................28
3.3 Coolant temperature at different site altitudes...........................................................................28
3.4 Degree of protection of servo motors .........................................................................................29
3.4.1 Usage of connector systems..............................................................................................29
4 Connection................................................................... 30
4.1 Rotatability of ange sockets.......................................................................................................30
4.2 Connectors.....................................................................................................................................31
4.3 Motor connection ..........................................................................................................................32
4.4 Encoder connection ......................................................................................................................33
4.4.1 Resolver terminal assignment............................................................................................33
4.4.2 Hiperface terminal assignment........................................................................................... 33
5 Technical Data.............................................................. 34
5.1 Permissible axial and radial forces..............................................................................................34
5.2 Shaft end ........................................................................................................................................35
5.3 Technical data servo motors 0xSMHFx-xxxx.............................................................................. 36
5.3.1 Technical data of the holding brake 02P1320-0407 ...........................................................37
5.4 Technical data servo motors AxSMHFx-xxxx .............................................................................39
5.4.1 Technical data of the holding brake 03P1320-1417 ...........................................................40
5.5 Technical data servo motors BxSMHFx-xxxx ............................................................................. 42
5.5.1 Technical data of the holding brake 03P1320-1177 and 05P1320-1077............................43
5.6 Technical data servo motors CxSMHFx-xxxx ............................................................................. 45
5.6.1 Technical data of the holding brake 06P1320-1247 ...........................................................46
5.7 Technical data servo motors DxSMHFx-xxxx ............................................................................. 48
5.7.1 Technical data of the holding brake 06P1320-1247 and 06P1320-1257............................49
5.8 Technical data servo motors ExSMHFx-xxxx .............................................................................51
5.8.1 Technical data of the holding brake 07P1320-1147 and 08P1320-1097............................52
5.9 Technical data servo motors FxSMHFx-xxxx .............................................................................54
5.9.1 Technical data of the holding brake 09P1320-0617 ...........................................................55
6 Certication.................................................................. 57
6.1 Certication....................................................................................................................................57
6.1.1 CE-Marking ........................................................................................................................57
6.1.2 ULcertication....................................................................................................................57
6.2 Further information and documentation .....................................................................................57

7
LIST OF FIGURES
List of Figures
Figure 1: General speed-torque characteristic................................................................................20
Figure2: Examplegureofanengine ............................................................................................22
Figure 3: Varistor protective wiring..................................................................................................24
Figure 4: I / I0 to t characteristics....................................................................................................26
Figure 5: Top view of a DL3 motor ..................................................................................................30
Figure 6: Connectors with a view to the connection pins at the motor............................................31
Figure 7: Motor connector terminal assignment with a view to the connection pins at the motor... 32
Figure 8: Resolver terminal assignment..........................................................................................33
Figure 9: Hiperface terminal assignment ........................................................................................ 33
Figure 10: Axial and radial forces......................................................................................................35
Figure 11: Shaft end..........................................................................................................................35
Figure 12: Dimensions servo motors 0xSMHFx-xxxx .......................................................................37
Figure 13: Speed-torque characteristics for 0xSMHFx-xxxx............................................................. 38
Figure 14: Dimensions servo motors AxSMHFx-xxxx.......................................................................40
Figure 15: Speed-/torque characteristics for AxSMHFx-xxxx............................................................41
Figure 16: Dimensions servo motors BxSMHFx-xxxx....................................................................... 43
Figure 17: Speed-/torque characteristics for BxSMHFx-xxxx ........................................................... 44
Figure 18: Dimensions servo motors CxSMHFx-xxxx.......................................................................46
Figure 19: Speed-/torque characteristics for CxSMHFx-xxxx ...........................................................47
Figure 20: Dimensions servo motors DxSMHFx-xxxx.......................................................................49
Figure 21: Speed-/torque characteristics for DxSMHFx-xxxx ...........................................................50
Figure 22: Dimensions servo motors ExSMHFx-xxxx....................................................................... 52
Figure 23: Speed-/torque characteristics for ExSMHFx-xxxx ........................................................... 53
Figure 24: Dimensions servo motors FxSMHFx-xxxx....................................................................... 55
Figure 25: Speed-/torque characteristics for FxSMHFx-xxxx............................................................56

8
LIST OF TABLES
List of Tables
Table 1: Type code ........................................................................................................................19
Table 2: Product features...............................................................................................................27
Table3: Dimensionsandmaterialofthetestange...................................................................... 28
Table 4: Coolant temperature ........................................................................................................28
Table 5: IP Degree of protection of servo motors ..........................................................................29
Table 6: Permissible axial and radial forces .................................................................................. 34
Table 7: Technical data servo motors 0xSMHFx-xxxx...................................................................36
Table 8: Rated voltage-dependent technical data servo motors 0xSMHFx-xxxx .......................... 36
Table 9: Technical data of the holding brake 02P1320-0407......................................................... 37
Table 10: Technical data servo motors AxSMHFx-xxxx...................................................................39
Table 11: Rated voltage-dependent technical data servo motors AxSMHFx-xxxx ..........................39
Table 12: Technical data of the holding brake 03P1320-1417......................................................... 40
Table 13: Technical data servo motors BxSMHFx-xxxx...................................................................42
Table 14: Rated voltage-dependent technical data servo motors BxSMHFx-xxxx.......................... 42
Table 15: Technical data of the holding brake 03P1320-1177 and 05P1320-1077 .........................43
Table 16: Technical data servo motors CxSMHFx-xxxx ..................................................................45
Table 17: Rated voltage-dependent technical data servo motors CxSMHFx-xxxx.......................... 45
Table 18: Technical data of the holding brake 06P1320-1247......................................................... 46
Table 19: Technical data servo motors DxSMHFx-xxxx ..................................................................48
Table 20: Rated voltage-dependent technical data servo motors DxSMHFx-xxxx.......................... 48
Table 21: Technical data of the holding brake 06P1320-1247 and 06P1320-1257 .........................49
Table 22: Technical data servo motors ExSMHFx-xxxx...................................................................51
Table 23: Rated voltage-dependent technical data servo motors ExSMHFx-xxxx.......................... 51
Table 24: Technical data of the holding brake 07P1320-1147 and 08P1320-1097 .........................52
Table 25: Technical data servo motors FxSMHFx-xxxx................................................................... 54
Table 26: Rated voltage-dependent technical data servo motors FxSMHFx-xxxx ..........................54
Table 27: Technical data of the holding brake 09P1320-0617......................................................... 55

9
GLOSSARY
Glossary
0V Earth-potential-free common point
1ph 1-phase mains
3ph 3-phase mains
AC AC current or voltage
ASCL Asynchronous sensorless closed
loop
auto motor
ident.
Automaticallymotoridentication;
calibration of resistance and induc-
tance
AWG American wire gauge
B2B Business-to-business
BiSS Open source real-time interface for
sensors and actuators (DIN 5008)
COMBIVERT KEB drive converters
COMBIVIS KEB start-up and parameterizing
software
DC DC current or voltage
DIN German Institut for standardization
EMC Electromagnetic compatibility
Emergency
stop
Shutdown of a drive in emergency
case (not de-energized)
Emergency
switching off
Switching off the voltage supply in
emergency case
EN European standard
FE Functional earth
FU Drive converter
GND Reference potential, ground
Hiperface Bidirectional encoder interface of the
company Sick-Stegmann
HTL Incremental signal with an output
voltage (up to 30V) -> TTL
I²t-monitoring Software function for thermal monito-
ring of the motor winding
IEC International standard
IP xx Degree of protection (xx for level)
KTY Silicium temperature sensor (pola-
rized)
MCM American unit for large wire cross
sections
Modulation Means in drive technology that the
power semiconductors are controlled
MTTF Mean service life to failure
NN Sea level
PA Potential equalization
PE Protective earth
PELV Protective Extra Low Voltage
PFD Term used in the safety technology
(EN 61508-1...7) for the size of error
probability
PFH Term used in the safety technology
(EN 61508-1...7) for the size of error
probability per hour
PLC Programmable logic controller
PT100 TemperaturesensorwithR0=100Ω
PT1000 TemperaturesensorwithR0=1000Ω
PTC PTC-resistor for temperature detec-
tion
PWM Pulse width modulation
RJ45 Modular connector with 8 lines
SCL Synchronous sensorless closed loop
SELV Safety Extra Low Voltage (< 60 V)
SS1 Safety function „Safe stop 1“ in ac-
cordance with IEC 61800-5-2
SSI Synchronous serial interface for
encoder
STO Safety function „Safe Torque Off“ in
accordance with IEC 61800-5-2
TTL Incremental signal with an output
voltage up to 5 V
VARAN Real-time Ethernet bus system

10
STANDARDS FOR ASYNCHRONOUS AND SYNCHRONOUS MOTORS
Standards for asynchronous and synchronous motors
DGUV regulation 3 Electrical installations and equipment
DIN 46228-1 Tubular end-sleeves without plastic sleeve
DIN 46228-4 Tubular end-sleeves with plastic sleeve
DIN IEC 60364-5-54 Low-voltage electrical installations - Part 5-54: Selection and erection of
electrical equipment - Earthing arrangements, protective conductors and protec-
tive bonding conductors
EN 60204-1 Safety of machinery - Electrical equipment of machines - Part 1: General requi-
rements (IEC 44/709/CDV)
EN 60439-1 Low-voltage switchgear and controlgear assemblies - Part 1: Type-tested and
partially type-tested assemblies (IEC 60439-1)
EN 60529 Degrees of protection provided by enclosures (IP Code) (IEC 60529)
EN 60664-1 Insulation coordination for equipment within low-voltage systems - Part 1:
Principles, requirements and tests (IEC 60664-1)
EN60721-3-1 Classicationofenvironmentalconditions-Part3:Classicationofgroupsof
environmental parameters and their severities - Section 1: Storage (IEC 104/648/CD)
EN60721-3-2 Classicationofenvironmentalconditions-Part3:Classicationofgroupsof
environmental parameters and their severities - Section 2: Transportation and
handling (IEC 104/670/CD)
EN60721-3-3 Classicationofenvironmentalconditions-Part3:Classicationofgroupsof
environmentalparametersandtheirseverities;section3:Stationaryuseat
weatherprotected locations (IEC 60721-3-3)
EN 61800-2 Adjustable speed electrical power drive systems - Part 2: General requirements
-Ratingspecicationsforlowvoltageadjustablespeeda.c.powerdrivesystems
(IEC 61800-2)
EN 61800-3 Adjustable speed electrical power drive systems - Part 3: EMC requirements
andspecictestmethods(IEC22G/297A/CD)
EN 61800-5-1 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements
- Electrical, thermal and energy (IEC 61800-5-1)
UL61800-5-1 American version of the EN 61800-5-1 with „National Deviations“
EN 60034-1 Rotating electrical machines - Part 1: Rating and performance (IEC 2/1768/CD)
EN60034-2-3 Rotatingelectricalmachines-Part2-3:Specictestmethodsfordetermining
lossesandefciencyofconverter-fedACmotors(IEC2/1841/CD)
EN 60034-5 Rotating electrical machines - Part 5: Degrees of protection provided by integral
designofrotatingelectricalmachines(IPcode)-Classication(IEC60034-5)
EN 60034-6 Rotating electrical machines - Part 6: Methods of cooling (IC-Code) (IEC 60034-6)
EN60034-7 Rotatingelectricalmachines-Part7:Classicationoftypesofconstruction,
mounting arrangements and terminal box position (IM code) (IEC 60034-7)
EN 60034-8 Rotating electrical machines - Part 8: Terminal markings and direction of rotation
(IEC 60034-8)
EN 60034-9 Rotating electrical machines - Part 9: Noise limits (IEC 60034-9)
EN 60034-11 Rotating electrical machines - Part 11: Thermal protection (IEC 60034-11)
EN 60034-14 Rotating electrical machines - Part 14: Mechanical vibration of certain machines
with shaft heights 56 mm and higher - Measurement, evaluation and limits of
vibration severity (IEC 60034-14)
IEC/TS 60034-17 Rotating electrical machines - Part 17: Cage induction motors when fed from
converters - Application guide (IEC/TS 60034-17)
EN 60034-18-41 Rotating electrical machines - Part 18-41: Partial discharge free electrical