Kellfri 33-JMATV User manual

33-JMATV
SALT & FERTILISER SPREADER
READ THIS MANUAL CAREFULLY BEFORE USING THE PRODUCT !!!
TRANSLATED FROM THE ORIGINAL


INTRODUCTION
Thank you for choosing a product from Kellfri AB. By following general safety information,
operating instructions and common sense, you will have many years of enjoyable use of the
product. Kellfris equipment and products are aimed to be use by active farmers with high
demands on functionality.
PRODUCT INFORMATION
Kellfri’s salt and fertiliser spreader for ATV or small tractor, friction-driven via the wheels, with
accurate adjustment for precise spreading amount. Lateral spreading can be restricted, good
for spreading along edges or ditches, accurate adjustment of spreading amount, and with the
option of adjusting the four spreader ns. Mixer in the hopper for even output of material,
suitable for manure, seeds, salt etc
NOTE ! THE MACHINE IS DELIVERED UNASSEMBLED !
INTENDED USE
The equipment is intended for spreading manure, can also be used for spreading seeds, salt,
sand etc.
TECHNICAL DATA 33-JMATV
Volume 160 liter
Weight 63 kg
Wheel diameter 360 mm
Tires Air tires
Package size 920 x 900 x 380 mm
Ball coupling 50 mm


BASIC SAFETY INSTRUCTIONS
Before using the product, please read the safety information and instruction manual and un-
derstand its contents for your own and others’safety. Always keep the safety information and
instruction manual easily accessible to the user of the product. Remember that it may be good
for your own and others’ safety to read the safety information every now and then. If the in-
structions manual is damaged or otherwise unusable, please contact and order a new one
from: Your retailer
CAUTION!
The machine’s original design must not under any
circumstances be changed without the permission
of the manufacturer. Unauthorized modications
and / or accessories can result in life-threatening
or fatal injury to the operator or others.
The general safety instruction is also available from Kellfris website: www.kellfri.co.uk
Do not use this equipment if you are feeling sick, tired or in inuence of alcohol. Nor if you
are under the inuence of strong medications or drugs, suering from strong depression or
severe mental illness. Always follow the general trac rules and regulations and the rules of
the Animal Welfare Act. Persons under 15 years old and people with mental illness may not
use these product.
PRODUCT SAFETY INFORMATION
• Read the instructions carefully before using the machine
• The product may only be used in the manner described in this instruction
• Never put your hands or feet under the machine without rst stopping the machine
• Never leave the equipment with the ATV’s engine running. Turn o the engine and apply
the parking brake when you leave the machine unattended, even for a short while
• Always disengage the machine before performing service or maintenance work
• Only the operator may be in the vicinity of the machine during work
• Never allow anyone to ride on the machine or towing vehicle
• Never stand or walk underneath a raised implement, ensure that it is properly supported
and locked.
• Make sure all guards are tted and can not come loose.
• Always be two people to handle heavy and bulky parts during assembly, handling and
movement.
• Risk of crushing! Never put your hands or feet on the machine’s spreader roll
• Observe the maximum payload! Never overload the machine!
• Fill the spreader tank directly on the eld. The container of the spreader could be dam-
aged if the machine is transported with loaded container


INCASE OF EMERGENCIES
In case of an emergency please dial 112.
Keep cell phone or emergency phone available specially when working alone. First aid kit and
re extinguishers must be kept easily accessible during all work, maintenance and service.
WARNING LABELS
Make sure that the warning labels are always visible, clean the warning labels if necessary. Do
not wash with high pressure washer directly on the warning label. If any part of the decal is
worn or label becomes frayed or otherwise unreadable, order new decals.
Read the instruction manual! Before starting the operation
Warning! Before maintenance, service, connection and dis-
connection of the machine to the tractor’s engine should be
switched o and the ignition key removed.
Warning ! ejection of objects! Warning! Prohibition to stay on
the machine!
Risk zone 200 m
Respect the risk zone of the implement!
Warning! Rotating knives!
Risk of crushing!
Warning! Risk of Child Accident!
Children are not allowed to be anywhere near machine.
Warning! Prohibited to be on the machine!
The product is CE-marked
PERSONAL PROTECTION
Always use appropriate protective equipment. Do not wear loose clothing or jewelry when
working with the equipment. Remember to put up long hair when working with equipment
that rotates. Wear gloves, a risk of burns upon contact with hot surfaces such as. the exhaust
system, and to avoid oil and gas on the skin. Hearing protection should be used when the
engine is running. Use appropriate protective equipment adapted to the chemical used.


SURROUNDINGS
Make sure the area is clear of people, children and objects before switching on or using the
machine. Risk of serious injury. Be especially careful if children are in the area where the equip-
ment or product is being used or stored. Check that there are no low- hanging power lines
in the working area. Be careful when working on slopes and near ditches. Always work alone
with equipment designed for single - purpose tools/products. Never have junk in your work-
ing area. Keep work surfaces clean. Always respect the machine’s danger zone. Stay away
about 100 meters from humans, animals and buildings. Stop the spreader if someone comes
closer, particles from the spreader can damage the eyes.
Danger!
Children in the area should be supervised.
BEFORE USE
Read the safety information and operating instructions carefully. Be sure that you understand
the safety information, operating instructions and warning labels. Use common sense when
using the machine and use appropriate personal protective equipment Always check the per-
formance and the machine combination that are use.It’s highly important these matches in a
satisfactory manner. This is to ensure the product or the function and most important yours
and others safety. Visually inspect the equipment or product before using it. Fix or replace
damaged or worn parts immediately to reduce the risk of injury. Lubricate moving parts and
check that all nuts and bolts are tightened.
Learn and remember correct working method. Beginners should keep a low speed until the
person has learned how the machine works. The user / customer is responsible to handle the
situation correctly. Do not use the machine if it is experienced to be dangerous for the user..
Read the tractor’s manual before connecting the machine.
CONNECTING
• Connect the spreader to the ATV tow ball.
• Reduce speed when working on slopes and uneven terrain
• Ready to use
USE
Only people who understand the safety information and instructions in this manual may op-
erate the equipment. Be alert and careful when working with the machine and only use the
equipment or product in the manner described in this manual.
Warning!
Never use a equipment or product with defect safety
equipment.


When working with equipment that has moving parts, there is always the risk for injury. Al-
ways work alone with the equipments that are dened as single porpose equipments. Never
overload the trailer. Respect the equipment’s danger zone.
Make sure you know the distribution capacity of your machine and the material to be used.
Test drive on the eld to be sure that the spread will be right aligned. To generous spreading
can damage the crop and ungenerous distribution may not produce the desired results.
• Reduce speed when working on slopes and uneven terrain.
• Make sure that no foreign objects is in the fertilizer to be spread.
• Follow the guidelines that the ATV manufacturer provides regarding towing / pulling of
equipment / utensils.
• Do not ll the spreader container when you are transporting the equipment on longer
distance. Because the contents can get packed and aects the ability to spread.
• Be extremely careful if you spread herbicides when there is a risk of uncontrolled prolif-
eration of wind that can lead to damage when spreading onto the vegetation outside the
area. Always follow the instructions for the chemicals you use.
• If there would be a stop in the feed: stop the machine, make sure all moving parts have
stopped, and open the feeder cover completely. By puting a stick in the feeder you should
be able to remove the object. WARNING! Risk of crushing!
SPREADING INSTRUCTIONS
• The opening in the bottom of the spreader containers is adjusted with the control lever.
• The size of the opening depends calibration scale. Put the lever in the desired position.
• The spreading schedule in the manual is an estimate based on varying driving speeds .
• For proper distribution calibrate your towing vehicle to run at the desired speed.
• Close the feeder cover and pour in the material that will be disseminated. Run a test drive
and make sure you gets the desired results. Make adjustments if necessary.
The spreading amount is determined wth regards to:
• The kind of fertilizer that will be spread
• Working width [m]
• Working speed [km / h]
• The desired spread rate [kg / ha].
Various factors such as wind, fertilizer humidity, etc. can aect the ability to spread.


Adjustment of distribution mode:
Move the lever to the desired position and lock the pin.
The spreading quantity and position can be easily adjusted by opening 2 slots in the bottom
of the container. The lever (B) under the spreader container adjusts the distribution position,
the lever (A) at the side of the spreader container, adjust the distribution rate.
For general distribution in both directions move the lever (B) tol Position “1”
For spreading to the left:
Move the lever (B) to Position ”3”
For spreading to right:
Move the lever (B) to Position ”2”
1
2
3
Lever “B”
Lever “A”
Warning!
For safety, this product should only be used in
the manner described in this manual. The user is
responsible for the instruction to be read through
and followed.


Type of SEEDS
Spreading
width (m) The tractor
speed (km / h) **
Kg / 4000m² (approximate value)
Lever setting is indicated
0,5 1 2 3 4 5 6 7
Rice 9.4 6
8
10
12
51
41
34
28
82,5
66
55
44
149
120
100
80
Rye 9.4 6
8
10
12
51
41
33,5
27
80
64
53
43
110
88
74
58,5
134
107,5
89
71
Sudan grass 9.4 6
8
10
12
22
18
15
12
34
28
23
18
54
43,5
36
29
Soybeans 11.6 6
8
10
12
48
38,5
32
25
75
60
50
40
88
71
59
47
100
80
67
53
Timothy 4.6 6
8
10
12
8
6
5
4,5
28
23
19
15
69
56
47
37
Wheat 9.4 6
8
10
12
41
33
27
22
65
53
43,5
35
89
71
59
47
116,5
94
78
62,5
NOTE! because of the dierent density of fertilizers, adjustment of spreader blades may be
necessary. By moving the blades to the left, you get more distribution to the right and vice
versa.
The following distribution table is only general directions of the spread. The values may
change due to external factors such as wind, moisture in fertilizers etc. The setting of the
machine is aected by the operator’s experience of the machine and the type of fertilizer.
Problem PROABLE CAUSE MEASURE
There is not comming any fertilizer/
seeds from the spreader, uneven
distribution of fertilizers
Packed fertilizer on the spreading discs
and spreader blades
Control plates are not completely open
/ closed
Clean the spreader blades and spreading
discs.
Warning! Risk of crushing rotating parts
shall not be touched


Type of SEEDS
Spreading
width (m)
The tractor
speed (km / h) **
(km/h)
Kg / 4000m² (approximate value)
Lever setting is indicated
0,5 1 2 3 4 5
Alfalfa & Clover 24’= 7,3 6
8
10
12
8
6
5
4,5
28
23
19
15
69
56
47
40
Grain 26’= 7,9 6
8
10
12
43
43
28,5
23
53
43
35
28
64
51
42
33,5
Bermuda grass 17’= 5.2 6
8
10
12
12
10
8
6
43
26,5
24
14
Spanish Losta 9,5’= 2.9 6
8
10
12
4
4
3
2
7
5
4,5
4
11
9
7
6
Fescue and Ryegrass
Seeds
17’= 5.2 6
8
10
12
6
2
4,5
4
20
16
13
10
47
35
29
23
Bush clover 30’=9.1 6
8
10
12
3
2
1,8
1,3
6
5
4,5
4
13
10
9
7
Oats 26’= 7,9 6
8
10
12
27
21
18
14
42
33,5
28
22
77
62
51
41
AFTER USE
Parking is not allowed with the equipment above ground, always park with the equipment
resting on the ground. The spreader should be washed after use, especially if you use corrosive
chemicals such as fertilizer, salt or equal. Wash thoroughly with strong detergent to remove all
remains of chemicals after use. Once it has dried, lubricate properly.


TRANSPORT AND STORING
Make sure there are no people, children and foreign objects around the area before transporting
the machine. Always take an extra caution during the transport. Ensure that the product is well
secured and that transport brackets are mounted. Always place the load as low as possible. Re-
spect the danger zone even during transport. When lifting the equipment, never go underneath
suspended loads. Trailer used for transport should have working brakes.
Always store the machine in a dry place preferably underneath a cover when not in use. Ensure
that the product is stable and not likely to tip over. Never let children play where the machine is
being stored. Always keep in mind the risk of tipping!
If the implement is heavily loaded, it may aect the stability of the towing vehicle. Be care-
ful when moving. Slow down in turns and watch out for bumps and speed bumps. Maximum
speed when towing is 30km / h. Keep the equipment in a place where people are not present
and never let children play around the parked machine.
MAINTENANCE AND SERVICE
Ensure that the unit is stable and cannot tip over during maintenance and service. Replace
damaged or worn parts immediately to reduce the risk of abrasion. The tractor engine must
be switched o and the equipment is lowered to ground level before working with the service
begins. Make sure the equipment is stable and not likely to tip over during maintenance and ser-
vice. Lubricate all moving parts and grease nipples and check hoses regularly. Check hydraulic
system and the condition of oil. Use only original replacement parts or spare parts with equiva-
lent performance to reduce the risk of damage. All repairs and connections with electricity must
be performed by a qualied person.Check all nuts and bolts are tightened after performning
maintenance and service. Always follow the maintenance safety regulations according to sched-
ule. It’s important to check the disc, given the danger that can occur if they come loose during
operation.
• Regularly check the condition of the equipment before failure is a fact. Discovered cracks,
twisting, bending, gaps or fatigue stop the operation and rectify the errors. Worn parts
should be replaced.
• Re-tighten all nuts and bolts after a few hours of drivingand after a day of operation.
• Disconnect the equipment from the towing vehicle when the xing any faults.
• Check that all bolts and nuts are tightened after maintenance and service. Always test the
machine before work is started.
• Lubricate moving parts regularly.
• Touch up with paint where metal or rust is visible
• The gearbox is lled with oil and sealed at the factory. With proper use and storage gear
will last a long time and trouble free. If it should become necessary to disassemble the
gearbox, it is essential to ll with oil of good quality and that the transmission parts are
re-sealed with silicone glue.
RECYCLING
Disposal of the product, disassemble and transport to the municipality’s recycling station.
Contact your local authority for further information.


ASSEMBLY INSTRUCTIONS
1. Assemble the four side panels, secure with nuts and bolts see picture (Figure 1)
2. Then mount the spreader baseplate.
3. Fit the four corner protectors (Corner strip), tighten all nuts and bolts
4. Turn the container sideways during assembly to easily assemble it
5. When the mounting of the container is completed. Place the container side with decals
down for the next assembly.
Bolt M6x12
FIGURE1
FIGURE2
Bolt M6x12
Flange Nut M6
Flange nut M6
Flange Nut M6
Side Panel
Side Panel
The bottom plate
NOTE! Shaft with tracks should be mounted on the left side
of the frame, see Figure 2
Fit bearing bushing on the shaft and push them against the bottom
Drive shaft
shaft
* Make sure that these two la-
bels are on the same side when
you assemble this side panel
Front panel
Container side panel
Corner strip


Assemble the frame of the container as shown
and tighten the bolts
During assembly, the side panels with decals should be facing down.
2. Mount the gearbox at the bottom of
the container through the plate.
2. Mount the gearbox on the bottom
of the container through the plate.
Nut M10
Lock Washer
Hex bolt
M10x25
Flat washer
FIGURE 3
FIGURE4


2. Install the shafts in the gearbox
1. Lift the gearbox parallel to
the shafts
Lock the drive shaft in the gearbox by tting the safety pin.
(Safety pins can be removed when the machine is not in use to reduce the wear on the driveshaft and gearbox)
3. Locking the shaft, mount 2 circlips
Ø 25 on the shaft head.
2. Lock the shaft, mount 2 circlips Ø 25
on the shaft head.
1. Fasten the gearbox on the frame, as
illustrated. Wait to tighten the bolts
until all parts are assembled.
Flat washer Ø12
Lock washerØ12
Hex bolt M12 x 20
FIGURE 5
FIGURE 6


Attach the wheels on the shafts.
Secure with bolts and tighten.
Flat washerØ8
Lock nut M8
Bolt M8x50
Bolt M8x25 Install the adjustment bracket on the
frame as illustrated. Tighten the bolts
Lock washerØ8
Nut M8
FIGURE 7
FIGURE8


Lock washerØ8
Locking washer Ø12
Nut M12
Bolt M12x75
Connect ball coupler on the bar
as shown in the gure.
Lock nut M12
Lock nut M8
Bolt M12x75
Bolt M8x70
Mount the tow bar to the bracket, secure
with bolts and tighten
Flip spreader
FIGURE 9
FIGURE 10


1. Lift the plate, place the plate sleeve leveled
with the center hole on the gearbox pin. Lock
with bolt, tighten
Bolt M10x55
Washer
Nut
Bolt M8x16
Washer
Lock washer
Nut M8 Install spreader blade on the plate as shown
Spreader blade Spreading disc
FIGURE 11
FIGURE 12


Install guard on the frame as
shown, tighten all the bolts
Adjustable stud bolt Nut M8
Bolt M8x 20
Washer
Lock washer
1. Bring the lever through the hole as
illustrated. Tighten the bolt so that the
handle is rmly attached
Wing nut
Index washer
Lock nutM10
Lock plate
Spacer
Spring
To adjusting the spreader
volume change the position of
the lever
Split pin
Ø2x20
Washer
Adjustment disc (upper)
2. Assemble connecting rod
through the hole and secure
with washers and pins
Bolt M10x75
Flat washer
Washer
FIGURE 13
FIGURE 14


FIGURE15
FIGURE 16
Adjustment of the spreader direction
is done by changing the position of
the lever
Lock pin
washer
When adjusting the spreading direc-
tion the lever hole is mounted on the
bolt and secured with a pin.
Stud
1. Remove the lever on the
adjusting plate
Washer
Adjusting Disc (below)
Split pin
Ø3x25
Pin
Ø8x16
Bolt M8x20
Protection bar
Washer
Lock-
washer
NutM8


FIGURE17
FIGURE18
washer
Washer
Bolt M10x50
Mixer
NOTE! Decals should face upwards
Paste stickers here
Bolt M6x16
Protection bar
Protective cover
Tighten all bolts and nuts, even those who have not been applied in the previous step.
Lock
Washer
Lock nutM10
Nut M6

