Kellfri 23-TV15ATV User manual
Read the operating instructions
carefully before using the product!
Operating instructions translated from Swedish
23-TV15ATV
TIPPING TRAILER
Table of contents
Kellfri designs and supplies ecient, aordable machinery and components for forestry,
agriculture, construction and gardening in Sweden, the rest of the Nordic region and Europe.
We recommend that you always read and follow the safety instructions and the instructions in
the machine’s operating manual.
Kellfri is not liable for any errors in this document.
TABLE OF CONTENTS
Introduction 3
Safety instructions 4
Instructions for emergency situations 4
Personal protection 4
Surroundings 5
Before use 5
Environment 5
Use 6
After use 6
Maintenance and service 7
Transportation and set-up 7
Recycling 7
Tipping trailers 8
Load the trailer correctly 9
Warning decals 10
Service and troubleshooting 11
Spare parts 11
Maintenance instructions 12
Winch-assisted tipping 13
Assembly instructions 14 - 19
Figures 20 - 21
Notes 22
Deviation form 23
Warranty terms and conditions 24
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INTRODUCTION
Thank you for choosing a product from Kellfri AB. Compliance with the safety instructions,
operating manual and sound common sense will guarantee many years of enjoyment using
the product. Kellfri’s equipment and products are aimed at self-employed farmers, horse
enthusiasts and other country-dwellers who have stringent demands on performance.
PRODUCT INFORMATION
• Prole-pressed aps and xed headboard
• Sheet metal covered oor
• Spreader tailgate
• Bogie shaft and heavy-duty tyres
Sleek and powerful bogie trailer for your ATV. Perfect on the farm, in the garden and in terrain.
Winch-assisted tipping. The trailer is galvanised, equipped with a tiltable oor, as well as fold-
down tailgate and sides. Substantial wheels and a ground clearance of 290 mm allow for
smooth manoeuvres in dicult ground conditions. Max. load 1,500 kg. 50 mm ball coupling
supplied as standard.
APPLICATION
Intended for transporting loose materials such as hay, leaves, signel itesm, soil, etc. Take into
account load capacity, safety regulations and recommendations.
TECHNICAL DATA 23-TV15ATV
Total length 3,040 mm
Floor length 2,010 mm
Width 1330 mm
Headboard height 300 mm
Weight 310 kg
Load capacity 1500 kg
Wheels 22 x 11-10
Tyre pressure (Maximum pressure must not
be exceeded)
See info on the sidewalls of the tyres
Tipping angle 55 °
Ball coupling 50 mm
Ground clearance 290 mm
23-TV15ATVFH (Optional) 27 kg
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SAFETY INSTRUCTIONS
Before using the equipment or product, and for the safety of yourself and others, you must
read the safety instructions and instruction manual and understand their contents. Always
keep the safety instructions and operating manual handy for users of the equipment or prod-
uct. For the safety of both yourself and others, it may be a good idea to read through the safety
instructions every now and then. If the safety instructions or the operating manual are dam-
aged, or become unusable for any other reason, new copies may be ordered from: Kellfri AB,
Munkatorpsgatan 6, SE-532 40 SKARA, Sweden.
The safety instructions can also be downloaded from Kellfri’s website: www.kellfri.co.uk
Do not use the equipment or product if you feel ill, tired or are under the inuence of alcohol.
Do not use the equipment or product if you are taking prescribed medication or drugs, or suf-
fering from severe depression or mental illness. Always comply with general rules of the road
and applicable rules stipulated by animal welfare legislation. People under the age of 15 are
not allowed to use the equipment.
Warning!
The original design of the machine must not, under any circumstances, be modied with-
out the approval of the manufacturer. Unauthorised modications and/or accessories may
cause life-threatening injuries or death to users and others.
Kellfri is not liable for any modications, changes or rebuilds carried out by customers.
Where the machine is used professionally, employers are responsible for ensuring that users of the
machine have theoretical and practical knowledge of the machine and that work is performed in
a safe manner. Stay informed by complying with work environment legislation; contact your local
work environment authority for more information.
INSTRUCTIONS FOR EMERGENCY SITUATIONS
In case of emergency, call 112
Always have a mobile phone or emergency phone available when working alone. A rst-aid kit
and re extinguisher must be kept in an easily accessible location when carrying out any work,
maintenance or service.
PERSONAL PROTECTION
Always use suitable protection equipment. Do not wear loose clothing or jewellery while work-
ing with the equipment. Long hair should be tied up when working with equipment that has
moving parts. Use protective gloves to avoid the risk of burns if hot surfaces such as exhaust
pipes are touched, and to avoid oil and petrol getting in contact with the skin. Ear defenders
must be worn whilst the engine is running.
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SURROUNDINGS
Check that the work area is free from bystanders and objects before hitching or using the equip-
ment. Otherwise, there is a risk of serious injury. Be extra careful if there are children in the vicinity
of the area where the equipment or product is used or stored. Check that there are no low-hang-
ing electrical cables within the work area. Exercise caution when working on slopes and close to
ditches.
Always work alone with equipment or products that are made for working alone. Never leave rub-
bish in the work area, and keep work surfaces clean. Always respect the equipment’s risk zone.
BEFORE USE
Carefully read the safety instructions and the operating manual. Make sure that you understand
the safety instructions, the operating manual and warning decals. Use common sense and suitable
personal protective equipment when using the product. Always check the performance of the ma-
chine combination to be used. It is important that these are compatible and work satisfactorily
together. This is to ensure that the equipment or product works as expected, and to guarantee the
safety of yourself and others. Carry out a visual inspection of the equipment or product before use.
Repair or replace damaged or worn parts immediately to reduce the risk of injury. Grease moving
parts and check that all nuts and bolts are tightened. Repair if necessary. Learn and remember the
correct working method. Beginners must work slowly until they have learned how the machine or
product works.
Users/customers are responsible for ensuring users can handle the situation. If a user feels that the
machine is dangerous to use, they should not use it until they have received thorough training.
WARNING!
Never use equipment or products with defective safety components.
Children must not be left unsupervised in the area!
Warning!
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Warning symbols identify important safety aspects in this manual in order to help you and others avoid dangers
and accidents. When using the machine: Be extremely careful!
DANGER!
This symbol indicates that a serious accident will occur if the directions in the operating manual are
not followed. The accident will lead to serious injury, possibly death, or serious damage.
Warning!
This symbol indicates that an accident will occur if the directions in the manual are not followed. The
accident will lead to serious injury or damage.
CAUTION!
This symbol indicates that an accident may occur if the directions are not followed.
The accident will lead to injury or damage.
NOTE NOTE indicates the risk of a breakdown if the directions are not followed.
Where the machine is used professionally, employers are responsible for ensuring that users of the
machine have theoretical and practical knowledge of the machine and that work is performed in
a safe manner. Stay informed by complying with work environment legislation; contact your local
work environment authority.
AFTER USE
• Ensure that the equipment/product is standing on level ground when it is disconnected.
Use stabilisers, if included with the product/tool.
• Wash, rinse with water and dry if necessary.
• Re-lubricate if necessary.
USE
Only those who understand the safety instructions and the operating manual may use the
equipment or product. Exercise caution and care when working with the equipment or prod-
uct, and only use it as described in the instruction manual.
There is a risk of crushing when working with equipment that has moving parts. Exercise cau-
tion when working with equipment with hydraulic hoses, as oil under pressure can penetrate
the skin. Immediately seek medical attention if this should occur. Always work alone with
equipment that is made for working alone.
Respect the equipment’s risk zone.
For further information about your machine, read the machine's operating manual.
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MAINTENANCE AND SERVICE
• Make sure that the equipment is stable and cannot tip over when carrying out
maintenance and service work.
• Replace damaged or worn parts immediately to reduce the risk of injuries.
• Carry out maintenance, service and checks in line with recommendations.
• Only use spare parts with equal performance to reduce the risk of injuries and breakdowns.
• All electrical repairs and electrical connections must be carried out by a qualied person.
Check that all nuts and bolts are tightened after maintenance and service work.
Always test the trailer before starting work.
IMPORTANT! Avoid over-lubricating. Dirt collects easily on exposed grease and causes increased wear.
After lubrication, wipe off all excess grease.
TRANSPORTATION AND SETUP
• Check that the work area is free from bystanders, children and objects before driving o.
• Always observe additional caution during transport and moving.
• Ensure that the equipment or product is well anchored and that available transport
lashings are tted.
• Always position the load as low as possible. All protruding loads should be well anchored.
• Respect the risk zones even during transport and moving.
• Do not permit anyone to walk under suspended loads when carrying out lifts.
• Trailers used for transport should have brakes in working order.
• An SMV sign must be attached when travelling on public roads.
• Check tyre pressure - see information on the sidewalls of the tyres. Do not exceed the
maximum pressure!
• Always store the equipment or product in a dry place, preferably under a roof, when not
in use.
• Ensure that the equipment or product is stable and cannot tip over.
• Never permit children to play at the storage site.
• Be aware of the tipping risk!
RECYCLING
For scrapping, the equipment/product must be dismantled and transported to a
recycling station designated by your local authority. Contact your local authority
for further information.
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TIPPING TRAILERS
• Carefully read the trailer's operating manual before using the machine.
• Always check that the performance of the machine combination to be used with the trailer guar-
antees safety and functionality. If cracks, twists, play or fatigue are detected, discontinue use and
rectify the fault. Make sure that the towing vehicle to which the trailer is to be connected is suitable
for the purpose
• Lubricate moving parts and check that all bolts/nuts are tightened. Repair if necessary.
• Distribute the load evenly over the entire oor area. If material to be transported cannot be dis-
tributed evenly due to size or shape (e.g. large stones), bed the oor with thick planks rst. This will
reduce the load on the oor surface and protect it from damage. Always comply with applicable
regulations to ensure the permitted total weight for the vehicle is not exceeded. Protruding loads
should be well anchored.
• All operations are performed from the driver’s seat.
• Never leave the driver’s seat until the brakes on the towing vehicle have been engaged. Risk area 15
metres. Only the operator is allowed to be within the risk area while the trailer is in use.
• Only use the trailer when all necessary safety equipment is connected and secured against unin-
tended disconnection or opening (e.g. hitch and drawbar, couplings, etc.). Before starting work,
understand the equipment and all controls, as well as its functions.
• Do not leave a loaded trailer parked unsupervised. In an emergency, use the vehicle’s stopping
device to stop the movement of the equipment.
• When unhitching the trailer, it must be empty and on a level surface with the trailer wheels secured
using suitable brake blocks.
• The parking jack must always be used when carrying out maintenance and service.
• Check that the hitch between the trailer and towing vehicle is locked.When tipping, the trailer must
always be connected to the tractor. When tipping, the operator must sit in the driver’s seat in the
towing vehicle and follow the trailer’s movements carefully.
• An SMV sign must be visible and mounted when travelling on public roads. EU regulations stipulate
how fast a rig with a non-braked/braked trailer is allowed to go. Comply with these regulations.
• Operators or others should not stand under suspended loads.
• NEVER permit children or an inexperienced person to drive the trailer.
• Never allow anyone to travel on the trailer whilst it is in motion.
• Always check the trailer before use. A damaged or worn drawbar eye and/or hitch must not be
used and should be replaced before the trailer can be used. Using a damaged or worn drawbar
eye and/or hitch may cause serious damage to the trailer/equipment or death to the operator and
other persons.
• Exercise caution when working with equipment with hydraulic hoses as oil under pressure can pen-
etrate the skin. Immediately seek medical attention if this should occur.
• NOTE Do not disconnect the hydraulic hoses from the tractor, the tipper ram, couplings when the
oor is tipped.
• Never drive with the oor in the raised position. Keep an eye on the trailer, oor, aps and load when
tipping. Stop if anything unexpected should happen or if there is a risk of damage or overturning.
• Check tyre pressure - see information on the sidewalls of the tyres. Do not exceed the maximum
pressure!
• Avoid using the trailer at temperatures lower than -20°C and higher than +30°C.
• Brake regulations: If the gross weight of the trailer exceeds the gross weight of the towing vehicle,
the trailer must be equipped with a brake. For further information, contact the Transport Adminis-
tration Agency.
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WARNING DECALS
Make sure warning decals are always visible and clean them when necessary. Do not use a
high-pressure washer directly on the warning decal. If apart with a decal is replaced, or the
decal becomes worn or in any other way unusable, order a new set of decals.
SYMBOL EXPLANATION
Read the operating manual! Before carrying out work.
Risk zone 15 m
Respect the equipment’s risk zone!
Warning! Risk of crushing!
Warning! Risk of crushing!
Do not permit anyone to stand under suspended loads.
Warning! Keep o the machine!
Warning! Accident risk for children!
Children must be kept well away from the machine.
Always store the product on a dry surface, preferably under a
roof, when not in use.
Product name:
Type:
Weight:
Year of manufacture:
Serial no.: 2006/42/EC
The product is CE-marked
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SERVICE INTERVAL MEASURE
Tyres Before each use Check the air pressure in the tyres. It
must always at least be the recom-
mended air pressure.
See info on the sidewalls of the tyres
for exact values. Do not exceed the
maximum pressure!
Wheel nuts Perform an initial check after 2-3 hours of
operation and subsequently 2-3 times a year
Retighten all the wheel nuts, 90 Nm
Trailer parts Regularly, at least 3 times a year, Check and visually inspect brakes if in-
stalled. Lights, SMV signs, towing eye,
axles, bogie eye, hinges and turntable
bearings, if installed. Replace worn and
damaged parts.
Trailer After each use Wash down with water if required.
FAULT MEASURE
The trailer runs sluggishly Poor wheel bearings, adjust or change as necessary.
Low air pressure, check the air pressure on all tyres (1.2–1.5 bar)
See info on the sidewalls of the tyres for exact values.
SPARE PART NO. TV15 ATV DESIGNATION
R23-TV15ATV.001 Wheels
R23-TV15ATV.002 Axle bogie
R23-TV15ATV.004 Pin attachment lifting arm
R23-TV15ATV.005 Stop tilt
R23-TV15ATV.006 Chain tailgate
R21-SV34BDN.011 Wheel hub
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2
3
CARE INSTRUCTIONS
1. Do not overload the tractor and trailer.
2. After wheel replacement, check that the wheel
nuts are tightened and repeat after a stable pe-
riod of operation. The tightening torque must not
exceed 45 kpm. Use a torque wrench if possible.
3. Check that the bearing setting is correct to
prevent bearing play and abnormal bearing wear.
The bearing setting should preferably be too
loose than too tight.
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2
3
1.2–1.5 Bar
90 Nm
Fitting the wheel axles on the bogie. Position the bogie with the brackets upwards, as illus-
trated, to make it easier to t the wheel axles. Fit the wheel axles, secure with a spring pin.
Then turn the assembled bogie to t the wheels.
Fit the wheels, lubricate the axle pin and then check the air pressure on all wheels.
See info on the sidewalls of the tyres for exact values. Do not exceed the maximum pressure!
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Table of contents
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