Kelso KCM65 User manual

PRODUCT
MANUAL
KCM65 / KCM100
Read the manual carefully and make sure that you
understand the instructions before you use the product.
WARNING: Work with concentration and care. Keep your
workplace clean and avoid hazardous situations. This product
could cause serious injury to the operator or others.

1
INTRODUCTION
CONTENTS
TECHNICAL DATA 02.
PRODUCT OVERVIEW 03.
INTRODUCTION 04.
SAFETY 05.
OPERATION 08.
SERVICE & MAINTENANCE 10.
SPARE PARTS LIST 14.
TROUBLESHOOTING 15.
WARRANTY 17.

2
TECHNICAL DATA
KCM65-S KCM100-S
Voltage AC 240V 240V
Frequency Hz 50 50
Power W450 750
Power HP 0.5 1.0
Rated Current A 1.92 5.35
Rated Speed RPM 1400 1400
Bowl Speed RPM 30 30
Protection Rating IP44 IP44
Weight kg 85 110
Capacity (Mixed Wet) 65L (2.2CF) 100L (3.5CF)
Capacity (Unmixed Dry) 85L (3CF) 130L (4.5CF)
Gross Drum Volume 110L (4CF) 184L(6.5CF)
Bowl Mouth Diameter mm 385 440
Naming Convention
KCM65-S
K: Kelso
CM: Cement Mixer
65: 65 Litre Drum Capacity
S: Stabilizers

3
INTRODUCTION
PRODUCT OVERVIEW
1. Tipping Handle
2. Pulley Cover
3. Motor Cover
4. Motor Guard
5. Rear Grab Handle
6. On/OSwitch
7. Adjustable Motor Mount
8. Wheels
9. Axle
10.L-Frame
1
23 4
5
6
7
8
9
10
11
12
11
1314
15
FIGURE 1
11. Lifting Points
12. Adjustable Leg Stand
13. Drum Shaft Cap
14. Drum Safety Guard
15. Mixing Drum

4
INTENDED USE
The power tool is designed for mixing of dry or wet materials
suchasconcrete,mortar,plaster,cementrender,sandandne
aggregate. Do not mix food. The power tool is not designed
forprocessingfood.Donotusethistooltomixammableor
explosive materials. Fire or explosion can cause severe burns or
death.
The manufacturer accepts no liability for possible damage
or accidents caused by using or operating the device
inappropriately or incorrectly.
The manufacturer is not liable for damages that the product
causes if:
• the product is incorrectly repaired.
• the product is repaired with parts that are not from the
manufacturer or not approved by the manufacturer.
• the product has an accessory that is not from the manufacturer
or not approved by the manufacturer.
POWER SUPPLY
The product shall only be connected to the voltage stated on the
type plate and it only works with single-phase AC voltage. It is
provided with double protective insulation in accordance to AS/
NZS 3000:2018 Standards Australian and thus, it may be also
connected to sockets without ground cable.
Doonlyuseextensioncableswithinsucientcrosssection.A
cross section that is too small may lead to excessive loss of power
and overheating of the tool and the cable. Connections must be
made with protected material suitable for outdoor use.
Ensure the power outlet is protected by residual current device
(RCD) with a rated residual current of 30mA or less before
connecting the power plug of the power tool.
SYMBOLS ON THE PRODUCT
Wear protective clothing!
Risk of injury. Do not touch moving parts.
CAUTION: Electrical cables are a trip hazard.
Do not expose electrical components to water.
Do not throw in the household waste!
Electromagnetic Compatibility (EMC) tested to
comply with electrical regulatory standards.
DANGER! CAN CAUSE SKIN BURNS & EYE
DAMAGE: Avoid contact with the eyes and skin
from both wet and dry cement.
Read the manual carefully and make sure that you
understand the instructions before you use the
product.
WARNING: Work with concentration and care.
Keep your workplace clean and avoid hazardous
situations. This product could cause serious injury
to the operator or others.
Risk of electric shock
Wear eye protection!
Wear ear protection!
Wear a dust mask!
Wear protective gloves!
Wear protective boots!
INTRODUCTION

5
SAFETY
SAFETY DEFINITION
WARNING: Used if there is a risk of injury or death for the
operator or bystanders if the instructions in the manual are not
obeyed.
CAUTION: Used if there is a risk of damage to the product, other
materials or the adjacent area if the instructions in the manual
are not obeyed.
NOTE: Used to give more information that is necessary in a
given situation.
GENERAL SAFETY INSTRUCTIONS
WARNING! Read the warning instructions that follow before you
use the product.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated
(corded) power tool. This product is a dangerous tool if you are not
careful or if you use the power tool incorrectly. This power tool can
cause serious injury or death to the operator or others. Before you
use the power tool, you must read and understand the contents of
this operator’s manual.
• Save all warnings and instructions.
• Comply with all applicable laws and safety regulations in force
in your area as well as all other generally recognised rules of
safety.
• The operator and the employer of the operator must know and
control the risks during operation of the power tool.
• Do not let a person operate the power tool unless they read
and understand the contents of the operator’s manual.
• Do not operate the power tool unless you receive training
before use. Make sure that all operators receive training.
• Do not let a child (below 14 years of age) or untrained person
operate the power tool.
• This power tool is not intended for use by persons with reduced
physical, sensory or mental capabilities, unless they have
been given supervision or instruction concerning use of the
appliance by a person responsible for their safety.
• Only let approved persons operate the power tool.
• The operator is responsible for accidents that occur to other
persons or their property.
• Do not use the power tool if you are tired, ill, or under the
inuenceofalcohol,drugsormedicine.
• Always be careful and use your common sense.
• Thispowertoolproducesanelectromagneticeldduring
operation.Thiseldcanundersomecircumstancesinterfere
with active or passive medical implants. To decrease the risk of
serious injury or death, we recommend persons with medical
implants to speak to their physician and the medical implant
manufacturer before operating this power tool.
• Keep the power tool clean. Make sure that you can clearly read
signs and decals.
• Do not use the power tool if it is defective.
• Donotdomodicationstothispowertool.
• Do not operate the power tool if it is possible that other
personshavedonemodicationstothepowertool.
• Do not access the rotating parts without stopping the machine.
• Ensure power is isolated and power cord unplugged before
performing maintenance work on the machine.
• Ensure the machine is empty and power isolated during
transport of the machine.
WORK AREA SAFETY
WARNING! Read the warning instructions that follow before you
use the product.
• Make sure that only approved persons are in the work area.
• Keep children and bystanders away while operating a power
tool.
• NEVER leave the power tool running unattended. Before you
leave the work area, stop the power tool and make sure that
there is no risk of accidental start.
• Only work in a safe and stable position during operation. The
power tool should only be operated on a level ground.
• Make sure that there is no risk that you or the power tool can
fall from a height.
• Keep the work area clean and well lit.
• Keep the work area free of tripping hazards.
• Do not operate the power tool in explosive atmospheres, such
asthepresenceofammableliquids,gasesordust.
SAFETY INSTRUCTIONS FOR OPERATION
WARNING! Read the warning instructions that follow before you
use the product. Read all safety instructions before operating the
power tool.
• Beforestartingupanypowertool,youmustchecktheexible
power cable and the plug. Do not work with the power tool if
the connecting cable is damaged.
• If the connecting cable is damaged or cut during work, do not
touch it and immediately disconnect the power plug.
• The switch must be in the OFF position before you connect it to
the mains.
• The power tool shall always be supplied via residual current
device (RCD) with a rated residual current of 30mA or less.
• Do not use any adaptor plugs with earthed (grounded) power
tools.
• Do not expose the power tool to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock.
• Alwaysguidetheexiblepowercablefromthepowertoolto
therear.Neverpullhardontheexiblepowercableandnever
set it on or guide it over any sharp edges.
• Always arrange a ‘drip loop’ in the power cable below the level
of any power plugs.
• Make sure that you know how to stop the power tool quickly in
an emergency.
• Do not operate the power tool without all protective covers
installed. Keep guards in place and in working order.
• Use personal protective equipment. Refer to section ‘Personal
Protective Equipment’ in this manual.
• Make sure that there is no grease or oil on handles.

6
SAFETY
• The operator must have the physical strength that is necessary
to operate the power tool safely.
• Keep hands out of the way of all moving parts.
• Do not place the shovel or other tools or objects into the mixing
bowl while it is rotating.
• Do not reach into the mixing bowl with your hands or access
the rotating parts without stopping the machine.
• Do not mix any solvents or solvent containing substances with
aashpointofbelow21°c.
• Don’t use the mixer for a purpose for which it was not intended.
PERSONAL PROTECTIVE EQUIPMENT
WARNING! Read the warning instructions that follow before
you use the product. Always use approved personal protective
equipment.
NOTE: Personal protective equipment cannot fully prevent injury
but it decreases the degree of injury if an accident does occur.
• Always use approved personal protective equipment when you
operate the power tool.
• Regularly do a check of the condition of the personal protective
equipment.
• Use approved hearing protection.
• Use approved respiratory protection. Repeated inhalation of
the dust containing crystalline silica may cause bronchitis,
silicosis (scarring of the lung) and the risk of scleroderma.
• Use approved eye protection with side protection. Don’t wear
contact lenses when handling cement or cement products.
• Use thick, waterproof alkali-resistant protective gloves.
• Use boots with steel toe-cap and non-slip sole.
• If you must stand in wet concrete, be sure to wear rubber boots
thatarelongenoughtokeeptheconcretefromowinginand
being trapped against your skin.
• Useapprovedworkclothingorequivalentclosettingclothing
that has long sleeves and long legs. Pull sleeves down over
gloves and tuck pants inside boots and duct-tape at the top to
keep mortar and concrete out.
• Remove jewellery such as rings and watches because wet
cement can collect under them.
• Keep your hair, clothing and gloves away from moving parts.
Australian and New Zealand Standards:
AS 2161: Industrial Safety Gloves and Mittens (excluding electrical
and medical gloves).
AS/NZ 1336: Recommended Practices for Occupational Eye
Protection.
AS/NZS 1715: Selection, use and maintenance of respiratory
protective devices.
AS/NZS 1716: Respiratory protective devices.
AS/NZS 4501: Occupational protective clothing.
WORKING WITH WET CONCRETE
DANGER! Read the warning instructions that follow before you
use the product.
CAN CAUSE SKIN BURNS & EYE DAMAGE: Avoid contact with the
eyes and skin from both wet and dry cement.
WARNING! Read the warning instructions that follow before you
use the product. Wear suitable personal protective equipment.
UNDERSTANDING THE RISKS
• Concrete and other cement mixtures are strongly basic (pH of
12 to 13), the extreme alkaline end of the scale. Strong bases,
like strong acids are harmful, or caustic to skin. Depending
on how long your skin is in contact with concrete, the result
can range from minor irritation to third degree burns and skin
ulcers. If you experience irritation that persists, call your doctor.
If you experience deep burns, or burns over a large area, seek
immediate medical attention.
• Concrete and other substances mixed with cement are
hygroscopic, meaning that they draw water from any material
it contacts - including skin.
• Abrasive sand contained in fresh concrete is abrasive to bare
skin.
• Avoid allowing your clothing to become soaked with concrete,
as it will then trap the concrete against your skin, potentially
resulting in irritation or burns. If you do get concrete or
concrete bleed water on your clothing, remove the clothing
promptly and rinse the skin with large amounts of cool clean
water.
• Ifyou’renishingconcrete,besuretousewaterproofpads
between fresh concrete surfaces and your knees, elbows,
hands, or any other part of your body that might come into
contact with the concrete. About half of all concrete burns occur
to the lower legs during this part of the process.
• Don’t wash your hands with water from buckets used for
cleaning tools.
• Provide adequate hygiene facilities on site for workers to wash
hands and face at the end of a job and before eating, drinking,
smoking, or using the toilet. Facilities for cleaning boots and
changing clothes should also be available.
FIRST AID
DANGER! Read the warning instructions that follow before you
use the product.
CAN CAUSE SKIN BURNS & EYE DAMAGE.
Skin Sensitization: Category 1B
Skin Corrosion/Irritation: Category 2
Serious Eye Damage / Eye Irritation: Category 1
SpecicTargetOrganSystemicToxicity(SingleExposure):Category3
SpecicTargetOrganSystemicToxicity(RepeatedExposure):Category2
Carcinogenicity: Category 1

7
SAFETY
NOTE: rst aid instructions outlined below are to be used as a
guide in absence of other information. The person administering
rst aid should always refer the material safety data sheet
provided by the manufacturer of the material being used.
The manufacturer accepts no liability for possible damage or
injury caused by referencing these instructions.
EYES:Flushthoroughlywithowingwaterfor15minutesto
remove all traces. If symptoms such as irritation or redness
persist, seek medical attention. If wet cement is splashed in the
eye, always treat as above, and seek urgent medical attention.
SKIN: Remove heavily contaminated clothing immediately.
Washoskinthoroughlywithwater.UseamildpHneutralsoap
ifavailable.Opensoresorcutsshouldbethoroughlyushed
and covered with suitable dressings. Shower if necessary. Seek
medical attention for persistent irritation or burning of the skin.
INHALED: Remove to fresh air, away from dusty area and keep at
rest in a comfortable position for breathing. If symptoms persist,
seek medical attention.
INGESTION: Rinse mouth and lips with water. Do not induce
vomiting. Give water to drink to dilute stomach contents. If
symptoms persist, seek medical attention.
For advice, contact a Poison Information Centre on 13 11 26
(Australia Wide) or a doctor (at once).
FIRST AID FACILITIES: Eye wash facilities and safety shower
should be available.
FIRST AID: If any above symptoms persist, seek medical attention
or contact Poisons Information Centre on 13 11 26 (Australia wide).
DUST SAFETY
WARNING! Read the warning instructions that follow before
you use the product. Always use a dust mask. Always use eye
protection.
• Operation of the power tool can cause exposure to airborne
dust. Dust may cause immediate or delayed irritation of the
eyes.Dependingonthelevelofexposure,eectsmayrange
from redness to chemical burns and blindness. Dust can cause
serious injury and permanent health problems.
• Silica dust is regulated as harmful by several authorities. These
are examples of such health problems:
- The fatal lung diseases chronic bronchitis, silicosis and
pulmonarybrosis
- Cancer
- Birth defects
-Skininammation
• Use correct equipment to decrease the quantity of dust and
fumes in the air and to decrease dust on work equipment,
surfaces, clothing and body parts. Examples of controls
are dust collection systems and water sprays to bind dust.
Decrease dust at the source where possible. Make sure that
the equipment is correctly installed and used and that regular
maintenance is done.
• Use approved respiratory protection. Make sure that the
respiratory protection is applicable for the dangerous materials
in the work area.
• Makesurethattheairowissucientintheworkarea.
• If possible, point the exhaust of the power tool where it cannot
cause dust to go into the air.
NOISE SAFETY
CAUTION! The noise produced during work can damage your
hearing. Always use ear protection.
• High noise levels and long-term exposure to noise can cause
noise-induced hearing loss.
• To keep the noise level to a minimum, do maintenance on and
operate the power tool as given in the operator’s manual.
• Use approved hearing protection while you operate the power
tool.
• Listen for warning signals and voices when you use hearing
protection. Remove the hearing protection when the power tool
is stopped, unless hearing protection is necessary for the noise
level in the work area.
VIBRATION SAFETY
CAUTION! Excessive or abnormal vibrations may cause damage
to equipment.
• Stop the product immediately if strong vibrations suddenly
occur.
• Do not continue the operation before the cause of the
increased vibrations is removed.
SAFETY INSTRUCTIONS FOR MAINTENANCE
WARNING! Read the warning instructions that follow before you
use the product.
• If the maintenance is not done correctly and regularly, the risk
of injury and damage to the power tool increases.
• Use personal protective equipment. Refer to section ‘Personal
Protective Equipment’ in this manual.
• Stop the power tool and make sure that all parts of the power
tool are cool before you do the maintenance.
• Clean the power tool to remove dangerous material before you
do the maintenance.
• Ensure power is isolated and power cord unplugged before
maintenance work on the machine.
• Donotchangethepowertool.Modicationsthatarenot
approved by the manufacturer, can cause serious injury or
death.
• Always use original accessories and spare parts. Accessories
and spare parts that are not approved by the manufacturer, can
cause serious injury or death.
• Replace damaged, worn or broken parts.
• Only do the maintenance as given in this operator’s manual.
Let an approved service center do all other servicing.
• Remove all tools from the power tool before turning the power
tool on after maintenance. Loose tools or tools attached to
rotating parts can eject and cause injury.

8
OPERATION
OPERATING THE POWER TOOL
WARNING! Read and understand the safety instructions before
you use the product.
Read the operator’s manual carefully and make sure that you
understand the instructions.
Before you operate this power tool:
• Read the safety instructions carefully and make sure that you
understand all risks.
• Read the operating manual carefully and make sure that you
understand the instructions.
• Do the daily maintenance. Refer to maintenance schedule.
SWITCHING THE POWER TOOL ON & OFF
WARNING! Risk of accident if the machine is operated using
unauthorised voltages or frequencies. The mains voltage and
the frequency of the power source must correspond with the
specications on the machine’s name plate.
WARNING! Risk of accident, electric shock. 10 amp heavy duty
safety extension cord must be used.
WARNING! Risk of accident, electric shock. Always pull the plug
out of the socket before performing any type of work on the
machine.
NOTE: The ON/OFF switch for the power tool is located on the
side of the motor cover. Check the mixer and environment to
ensure it is safe to turn the mixer on.
1. To START the power tool, press the portion of the switch
marked “I”.
2. To STOP the power tool, press the portion of the switch marked
“O”.
3. If the ON/OFF switch at any time fails to operate correctly as
 above,turnoanddisconnectthepowersupplyandhavethe
mixer checked by an authorised service centre.
Temperature-dependent overload protection:
To protect the motor from overheating at extreme permanent load,
thepowertoolwillbeautomaticallyswitchedobytheprotective
electronic system when a critical temperature is reached.
Run Time: This is dependent on many factors including: mix type,
mix volume, air temperature & idle time between each mix. The
temperature overload protection may engage earlier based on
these variables.
LOADING THE MIXING BOWL
WARNING! Never place your hand or any other object inside the
mixing bowl while it is rotating.
CAUTION! Always start the motor and ensure bowl is rotating
before adding any material into the mixing bowl.
CAUTION! Check the tyre air pressure corresponds with tyre
markings and are both adequately and evenly inated before
loading.
• Ensure when loading the mixing bowl the shovel or any other
tool DOES NOT enter the mouth of the turning bowl.
• NEVER place your hand inside the rotating bowl.
• NEVER use any implement to free clogged mixture inside a
rotating mixing bowl.
• ALWAYSturnothemixerpriortoclearinganyunmixedor
clogged mixture in the mixing bowl.
• ALWAYS ensure the power tool on level ground and is stable.
Leg stands must be rotated with feet facing outwards.
(Figure 3)
1. Ensure the mixing bowl is in the upwards position and the
mixer is on a stable and relatively level surface.
2. With your hands, and bystanders well away from all moving
parts, press the ‘ON’ button to start the cement mixer.
3. Load the mixing bowl with the correct mixture ratio and
method as stated on the product being mixed.
4. Gradually add mixture into the mixing bowl in such a way that
the speed does not decrease or the machine is forced to stop.
FIGURE 2
FIGURE 3

9
OPERATION
5. Do not overload the mixing bowl. Overloading the mixing bowl
may damage the power tool, cause the power tool to tip over
or cause injury to the user.
EMPTYING THE MIXING BOWL
WARNING! Never attempt to empty the bowl from the left-hand
side (when facing the mouth of the bowl) of the power tool.
• To ensure correct control, the operator should stand on the
right-hand side of the bowl (when facing the mouth of the
bowl) so as to pull the handles towards the operator when
emptying the mixing bowl.
• NEVER attempt to lift and push the handles away from the
opposite side.
• NEVER leave the power tool on when unattended.
• ALWAYSturnothepowertoolwhennotattended.
1. The power tool must remain on while tipping the mixing bowl
so that the rotating bowl ejects the mixture.
2. Slowly tip the mixing bowl by holding the near side (closest)
tilting handle and with a pulling action start rolling the mixing
bowl towards the tipping position.
3. NEVER lean over the power tool to grasp both tilting handles.
4. As the second handle comes into reach hold both handles
 rmlytocontinuerollingthemixingbowltothetipping
position.
5. Ensurethepowertoolisturnedoandthemixingbowlis
stationary before reaching into or placing any objects into
the bowl.
TRANSPORTATION
WARNING! Be careful during transportation. The product is
heavy and can cause injury or damage if it falls or moves during
transportation.
CAUTION! Ensure the power tool is safely restrained during
transportation to the work site.
CAUTION! Do not tow the power tool behind a vehicle.
• Ensurethemixerisswitchedoandpowercordunpluggedand
coiled up to minimise trip hazard.
• The cement mixing bowl should be empty during
transportation.
• Ensure the mixing bowl is in the full tipping position before
attempting to transport the power tool.
• Transport wheels let you move the product manually for
shorter distances. For longer distances, put the product on a
vehicle.
• The mixer may be pushed or pulled along the ground by
holding the rear handles.
• Ensure the locking pin is secure before using rear handle to
move mixer. (Figure 4)
• The mixer should not be manually pushed or pulled on a steep
incline or slippery ground.
• The power tool is classed as very heavy and oversized, and
should be lifted only with a mechanical lifting device.
• The rear handle bars can be folded down once loaded for
transportation. (Figure 5)
• Ensure locking pin is secure before transporting mixer.
(Figure 6)
FIGURE 4
FIGURE 5
FIGURE 6

10
OPERATION
STORAGE
• Clean the product before storage.
• Ensure the mixing bowl is in the full tipping position.
• Put a protective cover on the product.
• Keep the product in a dry and frost-free area.
• Keep the product away from direct exposure to the sun.
• Keep the product in a locked area to prevent access for children
or persons that are not approved.
DISPOSAL
DO NOT throw the power tool in your household waste. Dispose
of the machine, accessories and packaging in an environmentally
responsible way.
PACKAGING: Please dispose of packaging in an environmentally
responsible way.
DISPOSAL OF MIX: Follow safety instructions and collect in
containers for disposal as trade waste in accordance with local
authority guidelines.
SPILLS / LEAKS: Keep out of sewers and stormwater.

11
INTRODUCTION
SERVICE AND MAINTENANCE
MAINTENANCE SCHEDULE
CAUTION! Perform general maintenance tasks in accordance to this schedule to prolong the life of your power tool.
NOTE: DO NOT apply grease to the gear ring or pinion. Gears should remain dry and kept clean from any foreign material.
GENERAL MAINTENANCE TASK
BEFORE
USE
AFTER
USE
EACH
100 H
AS
REQUIRED
Make sure that nuts and bolts are correctly tightened X
Inspectpneumatictyresandinatetocorrectpressureasmarkedonthewheel X
Examinetheexiblepowercableandtheplugforsignsofdamage X
Inspect all safety covers are secured and look for signs of damage X
Examine the tension of the V-belt and look for damage (Figure 8) X
Clean the product X
Cleanthegearringandpiniongearwithastibrush X
Inspect the gear ring and pinion gear for signs of wear (Figure 7) X
Lubricate the tilting shaft via the grease nipple X
Apply grease to the bearings of the pinion shaft and bowl shaft X
Adjust or replace the V-belt X
Adjust or replace worn pinon gear X
Replace worn or noisy bearings X

12
SERVICE AND MAINTENANCE
GENERAL INSPECTION
WARNING! Turn o and unplug the power tool prior to any
maintenance or repairs are to be carried out.
Perform all general maintenance tasks as outlined in section
‘Maintenance Schedule’ of this manual.
• Regularly check that all the bolts and nuts are tight. They may
vibrate loose over time.
• Adjustments and cleaning jobs are to be performed only when
themotorisswitchedoandthemainsplugremoved.
• Ensuretyresareinatedequallyandinaccordancetothe
nominal air pressure marked on the tyre.
• Ensure to inspect any extension cables and switches for
damage before use with the power tool.
• The power cord and plug must be regularly inspected and
tested to meet AS/NZS3760 In-service safety inspection and
tests of electrical equipment.
• Make sure that no foreign objects get into any moving parts of
the power tool.
• To inspect the gears, tip the bowl into the downward position.
Remove the safety guard surrounding the gear ring and check
pinion for any signs of wear. Ensure all gear teeth are clean by
usingastibrushtoremoveanyresidue.(Figure 7)
• To inspect the V-Belt tension, remove 4 bolts holding the upper
pulley cover and remove. Inspect belt is under tension.
(Figure 8)
• ALWAYS keep the power tool and the ventilation slots clean.
• Replace damaged, missing or failed parts before using it.
REPAIR MAINTENANCE
CAUTION! Repairs shall only be carried out by qualied sta
trained and experienced in this area.
• NEVER attempt any repairs yourself, always take it to an
authorised service centre for repair or parts replacement.
• If the power tool breaks down, the repair shall only be carried
out by an authorised shop.
• Electricalrepairsaretobecarriedoutonlybyqualied
electricians at authorised service centres, using original
replacement parts.
• If the power cord of this power tool is damaged it must be
replacedbyanauthorisedservicecentreorsimilarlyqualied
person to avoid a hazard.
• The two main drive shafts (located in bearing arm housing
section)arettedwithpre-packedsealedballbearings.These
should be inspected at regular intervals to ensure free rotation.
These bearings should be replaced if the operation becomes
noisy or the shafts have lateral movement or do not rotate
freely.
• Apply grease to the bearing seals located in the bearing
armassemblypriortotherstoperationandthenatregular
intervals. This will protect seals and prolong bearing life.
• Lubricate the tilting shaft with a grease gun via the grease
nipple in the frame arm mount.
HOW TO DO A CHECK OF THE V-BELT
WARNING! Do not operate the product without the V-belt cover
installed.
NOTE: During run-in of new V-belts, it is important to inspect
the drive belt tension every 20 hours of operation to ensure it is
tight.
Correct V-Belt tensioning is the single most important factor
necessary for long, satisfactory operation. Too little tension results
in slippage, excess heat, and premature belt & pulley wear. Too
much tension results in excessive stress on belts, bearings, and
shafts.
1) Stop the power tool and unplug from mains.
2) Remove the inspection cover to view the upper pulley and V-belt.
(Figure 8)
3) Examine the V-belt for damage and wear. Replace the V-belt if
it is necessary.
4) Ensure all grub screws and key-ways on the pulleys are secure
5) Examine the tension of the V-belt.
6) Ifthetensionisnotsucient,dothesesteps:
a) Slightly loosen the 4 bolts that hold the motor mount
assembly to the frame to allow vertical movement.
(Figure 9 - A)
FIGURE 7
FIGURE 8

13
SERVICE AND MAINTENANCE
b) Use a wrench or socket to adjust the vertical tensioner
bolt beneath the motor mount. (Figure 9 - B)
c) Adjust the motor mount position up or down as required.
Clockwise lowers the motor mount, increasing belt
tension. Anti-clockwise raises the motor mount to
decrease belt tension.
d) Make sure that the V-belt tension is correct and
re-tighten the 4 bolts.
7) If the V-belt pulleys are mis-aligned, do these steps:
a) Remove the motor cover. (Figure 10)
b) Loosen the 4 bolts that hold the motor to the motor mount.
(Figure 11 - A)
c) Adjust the motor position forwards or backwards.
(Figure 12)
d) Make sure that the V-belt pulleys align and tighten the
4 bolts.
8) Install the V-belt inspection cover.
HOW TO ADJUST GEAR ENGAGEMENT
WARNING! Do not operate the product without the safety guard
installed.
NOTE: Incorrect gear engagement will result in early wear of
gear components.
Correct gear engagement is achieved when the teeth of the bowl
and the teeth of the pinion are 2/3 engaged upon contact.
(Figure 13)
Adjustments can be made by moving the washers to the upper
or lower position on the bowl shaft. (Figure 14 - A)
FIGURE 9
FIGURE 10
FIGURE 11
FIGURE 12
FIGURE 13
FIGURE 14
B
A
A
A

14
SERVICE AND MAINTENANCE
1) Tip the bowl into the downward position. Remove the shaft
endcap and carefully release the split pin.
2) Drop the bowl out of the bearing assembly with the shaft still
attached.
3) Re-position packing washers. To increase gear engagement
reduce the amount of washers at the top of the shaft and move
to the end of the shaft under the split pin.
4) Insert the shaft of the bowl back into the bearing arm
assembly.
5) Insert more packing washers onto the shaft as required. There
should be no vertical movement or gap between the packing
washers and split pin.
6) Insert split pin and using pliers bend split pin ends to secure.
HOW TO APPLY GREASE TO THE TIPPING ARM
CAUTION! Do not mix grease types. Chemical incompatibility
in lubricants can destroy bearings very quickly. It is advised to
remove all old grease on the rst service change to avoid risk.
NOTE: The grease nipple is a combination ball valve and check
valve. The grease gun depresses the ball valve allowing grease
to pass. When the gun is removed the valve should close, sealing
in the grease. If the valve doesn’t close and grease leaks out,
there may be particulate matter obstructing its proper operation.
You should replace the nipple.
• Alwayscleanothegreasenipplewitharagbefore
attaching the grease gun coupler. This will prevent pumping
contamination into the bearing assembly. (Figure 15 - A)
• Duringrstservice,removethetopmountplateandclean
away all old grease. (Figure 15 - B)
• After cleaning, reattach the top mount plate and pump in new
grease with a grease gun.
• Periodically tip the drum using the tipping handles to help
disperse the grease around the shaft.
• Pump enough grease that you hear escaping pressure and
see just a little bit of grease movement squeeze out of the
assembly.
• DO NOT apply grease to the pinion gear or teeth ring. Grease
can attract foreign contaminants leading to premature wear.
CLEANING THE POWER TOOL
CAUTION! Do not point the water directly at any electrical
components.
• Clean the machine during and after every use. Remove any
dust, residual mixing material and any other dirt.
• Cleaningisbestdonewithastibrush.Wearsafetyglasses
whilst brushing away dust and dirt.
• Use running water from a hose or a high-pressure washer to
clean the product.
• After every mix it is advisable to clear any build-up of cement
from the mixing paddles inside the mixing bowl. If left to
drythecementcanbeextremelydiculttoremovewithout
damage to the bowl.
TIP: Run the Power Tool with a mixture of screenings and
water to remove any dried or clogged cement from inside the
mixing bowl.
• After every mix it is advisable to clear any build-up of cement
from the gears. If left to dry the cement can lead to premature
wear.
• After the last mix wash and clean ALL cement build up from
both inside and outside the mixing bowl and any other exposed
parts before the cement fully sets.
• Avoid hitting the bowl with any objects.
• After cleaning the mixing bowl, the power tool should be stored
with the mixing bowl in the downwards position to ensure all
water is drained.
• Remove grease and oil from the handle.
• The ventilation holes on the motor cover must not be blocked.
• NEVER use solvent-based cleaning agents, these may damage
the painted surfaces or the plastic parts. If you must use these
cleaningagents,testtheeectoftheseagentsonasmall,
concealed area
FIGURE 15
HEAVYDUTY
GREASE
A
B

15
SPARE PARTS
NO. DESCRIPTION KCM65 PART # KCM100 PART #
1. Steel Mixing Bowl 40130922 40130946
2. KCM Hand Grip 2pce X X
3. KCM Tipping Arm Bearing Kit 5pce (4 bearings + grease nipple) X X
4. KCM M16 Pilot Bore V-Pulley X X
5. KCM HSS Co Pinion Gear & Shaft 40131356 40131363
6. KCM Upper V-Pulley 25mm Bore X X
7. KCM Rubber V-Belt 40131332 40131349
8. KCM Safety Guard 2pce 40132155 40132162
9. KCM Pulley Cover Front Upper 40131073 40131073
10. KCM Motor Cover 40132193 40132193
11. KCM Bowls Shaft Cap 40130984 40130991
12. KCM 2.2CF Motor 450W / 0.6HP 40131226 N/A
13. KCM 3.5CF Motor 750W / 1HP N/A 40131240
14. KCM 2.2CF 14” Flat Free Wheel 40132131 N/A
15. KCM 3.5CF 16” Flat Free Wheel N/A 40132148
16 KCM Leg Stand 40132216 40132216
X* - Contact Ames customer service for more information.
12
679
10
12
13
14
15
3
4
118
5
8
16

16
TROUBLESHOOTING
Problem Possible Cause Solution
The power tool will not
start
Power cord not plugged in Ensure all electrical cords are connected to the mains power.
Power switch not in the on
position Ensure all switches of the power tool and mains power are on.
Wrong power source Ensure power tool is connected to the correct power source as indicated on the
name plate.
Circuitbreakershuto Check and reset circuit breaker. If tripped: inspect power cords for signs of damage.
Electrical switch or motor is damaged.
Electrical switch is damaged Repairpowertoolbyaqualiedelectricianatauthorisedservicecentre.
Motor is damaged Repairpowertoolbyaqualiedelectricianatauthorisedservicecentre.
The power tool
automatically switched
o
Power cord not plugged in Ensure all electrical cords are connected to the mains power.
Motor is overheated This is normal: temperature-dependent overload protection has engaged. Wait for
the power tool to cool down.
Circuit breaker has been
engaged Check circuit and switches are active. Then restart.
Power tool does not
reach full power
Mixing volume is too large Reduce the amount of material in the mixing bowl.
Extension cord not suitable
for operation with this
product
Use a heavy duty extension cord, <25m.
Power source voltage is
too low Connect to another power source.
Motor is worn Repair / replace the worn motor.
The mixing bowl does
not rotate when empty
Motor is not running Refer problem: The power tool will not start.
Gears are not engaged Turnopowertool.Performvisualinspectionofpiniongearandcorrectalignment.
If gear is damaged replace part.
V-Belt is slipping Turnopowertool.ReferHOWTODOACHECKOFTHEV-BELT.
If belt is damaged replace part.
Pinion gear not turning Check connection between pinion shaft and upper pulley.
Check connection between pinion gear head and shaft.

17
INTRODUCTION
TROUBLESHOOTING
Problem Possible Cause Solution
The mixing bowl does
not rotate under load
Mixing bowl is overloaded Turnopowertoolandcompletelyemptymixingbowl.Turnpowertoolonand
check.
V-Belt is slipping Turnopowertool.ReferHOWTODOACHECKOFTHEV-BELT.
If belt is damaged replace part.
Pinion gear not turning Check connection between pinion shaft and upper pulley. Check connection between
pinion gear head and shaft.
Gears are not engaged Turnopowertool.Performvisualinspectionofpiniongearandcorrectalignment.
If gear is damaged replace part.
Mixing bowl will not tip
Bearing arm housing is
over-tightened Turnopowertool.Loosenboltsandre-check.
No lubrication Turnopowertool.Checkandapplygreaseviagreasenipple.
Bearing arm has
interference Turnopowertool.Performvisualinspectionforforeignobjects.
Unusual / excessive
noise
Fasteners are loose Check and tighten all bolts and nuts.
Pulleys not aligned correctly Turnopowertool.ReferHOWTODOACHECKOFTHEV-BELT.Ifbeltisdamaged
replace part.
No lubrication
Turnopowertool.
Lubricate the tilting shaft via the grease nipple.
Apply grease to the bowl shaft.
Gears are not engaged
correctly
Turnopowertool.Inspectthegearringandpiniongearforalignmentandsignsof
wear.
Bearings are worn Turnopowertool.Replacewornornoisybearings.

18
KELSO WARRANTY POLICY
The KELSO Warranties referred to below are provided by AMES Australasia Pty Ltd ABN 89 169 427 061 (AMES) of Level 1, 660 Doncaster
Road, Doncaster, Victoria 3108.
THE 2 YEAR LIMITED WARRANTY
On the terms and conditions set out below, Ames warrants that all Kelso branded products will be free from defects in workmanship and
materials for a period of 2 years.
1. General:
1.1 The 2 Year Limited Warranty period applies for 2 years from the date of purchase from an authorised Kelso reseller.
1.2 If a Kelso branded product fails to meet the 2 Year Limited Warranty during the warranty period, then Ames will repair or replace (at
its election) the product at no costs to you. The 2 Year Limited Warranty covers the costs of labour and materials only where they are
used to repair a manufacturing or material defect in the product.
1.3 Proof of purchase (a copy of the tax receipt detailing the date of the purchase, the product purchased & the place of purchase) from an
authorised Kelso reseller is required for all warranty claims.
1.4 The 2 Year Limited Warranty period is not extended if the product is replaced as a result of a warranty claim.
1.5 The 2 Year Limited Warranty period does not apply to rental / hire of any Kelso branded products.
2. 2 Year Limited Warranty exclusions:
2.1. Freight costs between the consumer and the place of purchase, between the consumer and a Kelso company owned centre,
are not covered by the 2 Year Limited Warranty. You will be responsible for these costs.
2.2. Damage caused directly or indirectly by accident, misuse, use not in accordance with any instructions or directions provided with the
product, neglect, abuse or shipping / freight accident is excluded.
2.3. Damage caused directly or indirectly by use, misuse or abuse of non-genuine parts, or non-approved accessories or attachments used
in connection with the product is excluded. For the purposes of the 2 Year Limited Warranty, non-approved parts, accessories and
attachments are those not manufactured by Ames.
2.4. Ordinary wear & tear incurred during the course of normal use of the product is excluded. For the purposes of the 2 Year Limited
Warranty, ordinary wear & tear includes degradation consistent with that expected for a product of its age, when used in the regular
manner and in the normal application the product was designed for, as assessed by Ames.
2.5. Failure or damage caused directly or indirectly by excessive use of the product within the 2 Year Limited Warranty period is excluded.
For the purposes of this warranty, excessive use is deemed to have occurred when a product is assessed by Ames as displaying wear
& tear that is considered abnormal for a product of its age, when used in the regular manner and in the normal application the product
was designed for.
2.6. Damage caused by the environment, including corrosion and discolouration due to ultraviolet light or improper storage, care or
maintenance is excluded.
2.7. The 2 Year Limited Warranty does not apply to service or part costs of replacing and maintaining consumable parts which have ceased
working due to ordinary wear & tear. These excluded items are:
2.7.1. All accessories (including those sold with the product)
2.7.2. Motors or engines
2.7.3. Wheels, bearings, tires & inner tubes
2.7.4. Axles
2.7.5. Gears, pulleys & belts
2.7.6. All maintenance & wear items
2.7.7. Electrical cords & switches
 2.8. The2YearLimitedWarrantydoesnotapplytoanyKelsobrandedproductwhereamodicationtotheproductasoriginally
manufactured has occurred, or where actual or attempted repair work on the product has been carried out by anyone other than an
Ames authorised service technician, or where a repair used non-genuine Kelso parts.
2.9. The 2 Year Limited Warranty does not apply to products purchased from an unauthorised Kelso reseller, including on-line trading
  companiesorprivateindividualsthatarenotauthorisedKelsoresellersinAustralia,NewZealandortheSouthPacicIslands.
30 DAY LIMITED WARRANTY ON KELSO REPAIRS AND SERVICING
On the terms and conditions set out below, Ames warrants that all Kelso branded products that have undergone a warranty repair or servicing
by an authorised Kelso warranty repairer or servicer will be free from defects in workmanship of the repair and parts used in the repair for 30
days from the date of completion of the repair.
3. General:
3.1. If a Kelso branded product fails to meet the 30 Day Limited Warranty on Kelso repairs during the 30 day warranty period, then
Ames will repair or replace (at its election) the relevant part(s) at no costs to you.
3.2. Evidence of the date of the previous repair is required to claim the Kelso limited warranty on a repair.
3.3. All other warranty conditions and exclusions that apply to the 2 Year Limited Warranty apply to this 30 Day Limited Warranty on
Kelso repairs.