Kenmore Kenmore 415.16237 User manual

AssemblyInstructions/Useand CareManual
LiquidPropaneGasGrill
Kenrnore ModelNo.415.16237
This Grill is For
Outdoor UseOnly
®
T
9
co
*Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
* Combustion by=products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
__ m
*Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
* Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
•Parts
•Assembly
• Safety Rules
•Use and Care
•Troubleshooting
• Espa5oi, p. 36
Assembly Questions?
Call 1=800=241 =7548
Parts Ordering:
Call 1=800=4=MY=HOME ®
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2005Sears,RoebuckandCo.,AllRightsReserved Printedin USA

if you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. ifodor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
If you havequestions or need assistance during assembly,
please call 1-800-241-7548.Youwill be speaking to a
representative of the grill manufacturer and nota Sears
employee. Toorder new parts call Sears at 1-800-4-MY-HOME®.
Product Record
IMPORTANT:Fill out the product record informationbelow.
Model Number
Serial Number See ratinglabelongrillforserialnumber.
Date Purchased
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Be alert to the possibility of serious bodily injury if
the instructions are not followed. Be sure to read and carefully
follow all of the messages.
c,o.
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minoror moderate injury.
Installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
• Grill installation must conform with localcodes, or in their
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gasand Propane
Installation Code, CSAB149.1, or Propane Storage and
Handling Code, B149.2, asapplicable.
, All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI/NFPA 70. Keep any electrical
cords and/orfuel supply hoses away from any hot surfaces.
, Grill is notfor use in or on recreational vehicles and/or boats.
, This grill issafety certifiedfor use in the United Statesonly. Do
not modify for use in any other location. Modification will result
in a safety hazard.
__ m
D cAuT,o.
For residential use only. Do not use for commercial
cooking,
2 " 463264407

For Your Safety...................................... 2
Grill Service Center................................... 2
Product Record Information ............................ 2
Safety Symbols...................................... 2
Installation Safety Precautions .......................... 2
Kenmore Grill Warranty ............................... 3
Use and Care..................................... 4-11
Parts List.......................................... 12
Parts Diagram...................................... 13
Assembly ....................................... 14-30
Cooking Table...................................... 31
Troubleshooting.................................. 32-35
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore®product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Purchase a Repair ProtectionAgreement now and protect
yourself from unexpectedhassle and expense.
Here's what's included in theAgreement:
[] Expert service by our 12,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement if your covered product can't be fixed
[] Discount of 10%from regular price of service and service-
related parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone- phone support from a Sears
technician on products requiring in-home repair,plus
convenient repair scheduling
Once you purchase the Agreement, a simple phone call is all that
it takes for you to schedule service. You can call anytime day or
night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have
access to over 4.5 millionquality parts and accessories. That's
the kind of professionalism you can count on to help prolong the
life of your new purchase for years to come. Purchase your
Repair ProtectionAgreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Sears installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®
KENMORE GRILLWARRANTY
One-Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship
within one yearfrom the date of purchase,call 1-800-4-MY-
HOME® to arrange for free repair (or replacement if repair
proves impossible).
Ten-Year Limited Warranty on Stainless Steel Burners
Forten years from the date of purchase, any stainless steel
burner that rusts throughwill be replacedfree of charge. After
the first yearfrom the date of purchase,you payfor labor if
you wish to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or rusting, which are either
expendable parts that can wear outfrom normal usewithin
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.
All warranty coverage applies only if this grill is used in the
United States.
This warranty gives you specific legal rights, and you may
have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
463264407 •3

•NEVER store a spare LPtank under or near grill or in
encle
• Never fill the cylinder beyond 80% full.
• An overfilled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.
•if you see, smell or hear escaping gas, immediately get
away from the LP tank/grill and call your fire
department.
•if the above is not followed exactly, a fire causing
death or serious injury may occur.
LP Tank
The LPtank used with your grill must meet the following
requirements:
Use LP tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
LP tanks must be constructed and marked in accordance with
specifications for LP tank of the U.S. Department of
Transportation (DOT). See LP tank collar for marking.
• LP tank valve must have:
, Type 1 outlet compatible with
regulatoror grill.
, Safetyrelief valve.
, ULlisted Overfill Protection OPDHandWheel
Device (OPD). This OPDsafety
feature is identified bya unique triangular hand wheel. Use
only LP tanks equipped with this type of valve.
. LP tank must be arranged for vapor withdrawal and include
collar to protect LP tank valve.
LP (Liquefied Petroleum Gas)
* LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
, LP gas is highlyflammable and may ignite unexpectedly when
mixed with air.
LP Tank Removal, Transport And Storage
,Turn OFF all control knobs and LP tank valve.Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket, install safety cap onto
LP tank valve.Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LPTankValve
SafetyCap
RetainerStrap
,A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leavean LP tank inside a vehicle
which may become overheated bythe sun.
,Do not store an LP tank in an area where children play.
LP Tank Filling
•Useonly licensed and experienced dealers.
•LP dealer must purge tank beforefilling.
• Dealer should NEVERfill LP tank more than 80% of LP tank
volume. Volume of propane in tank will vary by temperature.
• Afrosty regulator indicates gas overfill. Immediatelyclose LP
tank valve and call local LP gas dealer for assistance.
, Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
, Toremove gasfrom LP tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies"for nearest certified LP
dealers.
4 " 463264407

LP Tank Exchange
o Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Useonly
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPB safety feature-equipped tank as described in the
"LP Tank" section of this manual.
Always keep newand exchanged LP tanks in upright position
during use, transit or storage.
, Leak test new and exchanged LP tanks BEFORE
connecting to grill,
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turnall control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve.Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
•Leak test must be repeated each time LP tank is exchanged or
refilled.
Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
, Usea clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to gas
train components can result.
Do not use a POL transport plug
(plastic part with external threads)!
itwill defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tightenthe coupling
nut, holding regulator in a straight line
with LPtank valve so as not to cross-
thread the connection.
Nipple hasto be centered
intothe LPtank valve.
463264407 •5

Holdcoupling nutand regulator
asshown for properconnection
to LPtank valve.
Leak Testing Valves, Hoseand Regulator
1. Turnall grill control knobs to OFE
,
3.
Be sure regulator istightly connected to LP tank.
Completely open LP tank valve byturning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately.There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turn the coupling nutclockwise and tighten to a full stop. The
regulatorwill seal on the back-checkfeature in the LP tank
valve, resulting in some resistance.An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
A Neverremove threaded
orifice at end of valves.
, Donot insert any tool or foreign objects into the valve outlet
or safety reliefvalve. You may damage the valve and cause
a leak. Leaking propane may result in explosion, fire, severe
personal injury,or death..
, If a leak isdetected at any time, STOPand call the fire
department.
, If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or yourfire department!
5. ff "growing" bubblesappear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair, Call Sears for replacement
parts at 1-800-4-MY-HOME®.
6. Always close LPtank valve after performing leak test by
turning hand wheel clockwise.
, Never attempt to attach this grill to the self-contained LP gas
system of a camper trailer or motor home.
, Donot usegrill until leak-tested.
6 " 463264407

For Safe Use Of Your Grill And To Avoid Serious
injury:
•Donot letchildren operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Donot block holes in bottom or back of grill.
• Check burnerflames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
• Donot usecharcoal or ceramic briquets in a gas grill.
(Unlessbriquets are supplied with your grill.)
•Use grill at least 3ft. from any wall or surface. Maintain
10ft. clearance toobjects that can catch fire or sources of
ignitionsuch as pilot lights on water heaters, live electrical
appliances, etc.
Apartment Dwellers:
Checkwith management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside aclosed grill is hazardous.
• Never operate grill with LP tank out of correct position
specified in assembly instructions,
• Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
,A. Beforeopening LP tank valve, check the coupling nut for
tightness.
A When grill is not in use, turn offall control knobs and LP tank
valve.
A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burnsand splatters.
A Maximum load for shelves is 10 Ibs.
A The grease tray must be inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
,A. If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determinethe cause, correct it, then clean and inspect valve,
hoseand regulator before continuing. Perform a leaktest.
,A. Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Donot store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
undersideof either the control panel or the firebox bowl.
,A. The regulator may make a humming or whistling noiseduring
operation. This will not affect safety or use of grill.
A If the regulatorfrosts, turn off grill and LP cylinder valve
immediately.This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
,A. If you have a grill problem see the "TroubleshootingSection".
_fthe regulator frosts, turn off grill and LP tank valve
immediately. This indicates a problem with the tank and it
should not be used on any product, Return to supplier!
463264407 • 7

Main Burner Lighting
,L Do not lean over grill while lighting.
1. Open lid during lighting. Turn on gas at LP tank or gas
Source.
2. Toignite, turn IGNITION BURNER knob to_.
3. Push and hold ELECTRONIC IGNITION button. Be sure
burner lights and stays lit.
4. If ignition does NOT occur in 5 seconds, turn the burner
control to(_ OFF, wait 5 minutes, and repeat the lighting
procedure.
5. Igniteother burners by turning the knob to(_, then turn
control knobto desired setting. Start with burner closest to
ignited burner.
Rotisserie Match Lighting
1. Open lid during lighting. Turn on gas at LP tank or gas
Source.
2. Placematch into match holder (hanging from side of cart).
Light match, place into Match lighting hole on front side of
Rotisserie screen towards burner.
3. Push in and turn rotisserie knob to_. Be sure burner lights
and stays lit.
mcA,.,-,-,,:,,,,
if burner does not light, turn knobs to OFF,wait 5
minutes, and try again. Always close valve during the 5
minute waiting period. If the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
Main Burner Match Lighting
,& Do not lean over grill while lighting.
1. Open lid during lighting. Turn on gas at LP tank or gas
Source.
2. Place match into match holder (hanging from side of cart).
Light match, place into Match lighting hole on left side of
firebox towards burner.
3. Push in and turn left knob to(_ position. Be sure burner lights
and stays lit.
4. Ignite other burners by turning the knob to_), then turn control
knob to desired setting. Start with burner closest to ignited
burner.
Rotisserie Lighting
1. Open lid during lighting. Turnon gas at LP tank or gas
Source.
2. Toignite, turn rotisserie knob to_, pushand hold Electronic
Ignitor button. Be sure burner lights and stays lit.
3. If ignition does not occur in 5 seconds, turn burner control to
(_ OFF, wait 5 minutes, and repeat the lighting procedure.
8 " 463264407
Sideburner Lighting
1. Open sideburner lid during lighting. Turn on gas at LP
tank or gas Source.
2. Turnsideburner knobto_, push and hold ELECTRONIC
IGNITOR button. Be sure burner lights and stays lit.
3. If sideburner does NOT light in 5 seconds, turn knobto (_
OFF, wait 5 minutes, then repeat lighting procedure.
CAUTIO. /L
Sideburner lid must be open when sideburner is in
operation.
Sideburner Match Lighting
1. Open sideburner lidduring lighting. Turn on gas at LP
tank or gas Source.
2. Hold lit match to any port hole onthe burner.Push in and
turn sideburner knob to_. Be sure burner lights and stays
lit. CAUTIO.
* Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
,Do not use water on a grease fire. Personal injury may
result, if agrease fire develops, turn knobs and LP tank
off.
, Do not leave grill unattended while preheating or
burning off food residue on high. if grill has not been
regularly cleaned, a grease fire can occur that may
damage the product. Follow instructions on General
Grill Cleaning and Cleaning The Burner Assembly to
preventgrease fires.

BeforeYourFirstCookout
oLight burners, check to make sure they are lit, close the lid and
warm up grill on HIGHfor 15 minutes. This curing of parts will
produce an odor only on first lighting.
Burner Flame Check
,Light burner,rotate knobs from HIGHto LOW. Youshould see
a smaller flame in LOW position than seen on HIGH. Always
check flame prior to each use. If only lowflame is seen referto
"Sudden drop or low flame" in the TroubleshootingSection.
Hose Check
• Before each use,check to see if hoses are cut, worn or kinked.
Replace damaged hoses before usinggrill. Use only
valve/hose/regulator specified in the Parts List.
Normal
Hose
TurningGrill Off
, Turn all knobs to OFF position. Turn LP tank off by turning
OPD handwheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP tank, Press and hold ignitor button. "Click"
should be heard and spark seen each time between collector
box or burner and electrodes. See "Troubleshooting" if no click
or spark.
Valve Check
•important: Makesure gas is off at LPtank before checking
valves. Knobs lock in OFF position. Tocheck valves, first
push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before usinggrill.
Turn knobs to LOW position then turn back to OFF position.
Valves should turn smoothly.
General Grill Cleaning
o Keep the outside of your grill looking new by cleaning itonce a
month with warm soap and water or a non-abrasive cleaner. If
you don't havea grill cover, wipe off dust and grime before
starting your grill.
oCoating the cooking grids with spray-on cooking oil will keepthe
food from sticking and make clean up easier.After cooking,
scrape the grates with a long handled, brass wire bristle brush.
o Check insidethe grill bottom for grease build up and clean
often, especially after cooking fatty meat.
, Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors ofgas grills are not paintedat the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleanerwith scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
General Grill Cleaning (continued)
• Plated wire grates: Wash Grates and HeatTentswith
concentrated grill cleaner or use soap and water solution. Dry
thoroughly and store indoors between cookouts.
, Plastic parts: Wash with warm soapy water and wipe dry.
A Do not usecitrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
Porcelain grates: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use non-abrasive scouring
powder for stubborn stains.
CAUTION l[ 11
/SPIDER ALERT!
If you notice that your grill is getting hard to light or that the
flame isn't asstrong as it should be,take the time to checkand
clean theburner's.
SPIDERWEBS
CONTROLPANEL INSIDE TUBE
I BURNER
i :
i
Insomeareasofthecountry,spidersorsmallinsectshavebeen
knowntocreate"flashback"problems.The spidersspinwebs,build
nestsandlayeggsin thegrill's burnertube(s)obstructingtheflowof
gastotheburner.Thebacked-upgascanigniteinthetubebehind
thecontrolpanel.This isknownasaflashbackanditcandamage
yourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancetheburner
assemblyshouldbe removedfromthegrillandcleanedbeforeuse
wheneverthegrillhasbeenidleforanextendedperiod.
See "Cleaning the Burner" section in this manual
\
463264407 •9

Cleaning the Burner Assemblies
Followthese instructions to clean and/or replace parts of Burner
Assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder,
2. Remove Cooking Grates and Heat Tents.
.
3.
4.
TubeBurner
A1
Tube Burners (figures A1-A2)
1. Remove screws and Flame Carryover Tubes from rear of
Burners shown A1.
Remove screw and washer from Burner to disengage itfrom
Firebox Burner Bracket at back end of Firebox shown A1.
Remove screw to detach Electrode from middle Burner.
Electrode should remain in Firebox shown A2.
Carefully lift each Burner up and away from Valve openings.
Rotisserie Burner (figures B1-B2)
A2
Cleaning Burners
We suggest three ways to clean the Burner Tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each Burner
Tube several times.
(B) Use a narrow bottle brushwith a flexible handle (do not
use a brass wire brush), run the brushthrough each
Burner Tube several times.
(C) Wear eye protection: Use an air hoseto force air into
the Burner Tubeand out the burner ports. Check each
port to make sure air comes out each hole.
1. Wire brush entire outer surface of Burner to remove food
residue and dirt.
2. Clean any blocked ports with a stiff wire such as an open
paper clip.
3. Check Burner for damage, due to normal wear and corrosion l
some holes may become enlarged. Ifany large cracks or
holes are found replace Burner.
Re-assembly Burners in reverse order above.
VERY iMPORTANT:Burner tubes must re-engage over
valves. See illustration below.
1. Remove Screws, Washers, and Nuts from Rotisserie Rear
Cover behind grill shown B1.
2. Remove Screw from Electrode shown B2.
3. Remove Screws, Washers, and Nuts from Rotisserie Burner
to detach from grill shown B2.
Rotisserie Burner
B1
Washer
B2
Correct
burner-to-valve
engagement
Incorrect
burner-to-valve
engagement
VERY IMPORTANT: Rotisserie Burner tube must re-engage
over valve. See illustration below.
"Nut Washer
10 • 463264407

Storing Your Grill
, Clean cooking grates.
, Store in dry location.
, When LP tank is connected to grill, store outdoors in well-
ventilated space and out of reach of children.
, Cover grill if stored outdoors.
, Store grill indoors ONLYif LP tank isturned off and
disconnected, removed from grill and stored outdoors.
, When removing grill from storage follow "Cleaning Burner
Assembly" instructions before starting grill.
Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on
the grill by indirect heat. The heat from selected burners
circulates gently throughout the grill, cooking meat or poultry
without the touch of a direct flame. This method greatly reduces
flare-ups when cooking extra fatty cuts because there is no direct
flame to ignite the fats and juices that drip during cooking.
Food Safety
Foodsafety is a very important part of enjoying the outdoor
cooking experience. Tokeep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hotsoapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensilswhen removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC [phone], 10:00 am-
4:00 pm EST).
0_
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
Indirect Cooking Instructions
, Always cook with the lid closed.
,Due toweather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may need
to be increased to insure sufficient cooking temperatures
How To Tell If Meat is Grilled Thoroughly
•Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut intofood to check for
visual signs of doneness.
•Whole poultry should reach 180° F; breasts, 170° R Juices
should run clear and flesh should not be pink.
•Hamburgers made of any ground meat or poultry should reach
160° F,and be brown in the middlewith no pink juices. Beef,
veal and lamb steaks, roastsand chops can be cooked to 145°
F.All cuts of pork should reach 160° F.
•NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
•When reheating takeout foods or fully cooked meats likehot
dogs, grill to 165° F,or until steaming hot.
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
463264407 •11

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12 " 463264407
Description Part#
BottomShelf........................ 80010508
LockingCaster...................... 80000268
FixedCaster........................ 80004093
LeftSidePanel...................... 80010510
RightSidePanel..................... 80010509
#1/4-20xl/2"Screw....... HMS02520050CPNSTSS
#1/4"Washer,Lock.................. HSW025SS
LowerBackPanel,Cart ............... 80010511
TemperatureGauge.................. 80006666
Bezel,TemperatureGauge............. 80006354
LogoPlate,Kenmore................. 80010544
HardwareTopLidAssembly............ 80009607
TopLid Insertw/Sides ................ 80010542
InnerInsert,TopLid .................. 80010543
TopLidHandle...................... 80010545
RotisserieCover..................... 80010548
FrontPlate,Rotisserie................ 80010525
FrontScreen,Rotisserie............... 80007246
BackPlate,Rotisserie................ 80010524
Burner,Rotisserie.................... 80010526
Electrode,Rotisserie................. 80010527
RearPanel,Firebox.................. 80010518
RotisserieValveSupportBracket........ 80007085
CarryoverTube...................... 80006504
Burnerw/Spider Guard............... 80005703
FireboxBowl........................ 80010513
LeftSideUpperPanel ................ 80010514
RightSideUpperPanel ............... 80010515
LeftSidePanel,Firebox............... 80010516
RightSidePanel,Firebox.............. 80010517
ControlPanel ....................... 80010520
LogoPlate,DualFuel................. 80005594
ElectronicIgnitorKit,MainandSB....... 80010519
Button,ElectronicIgnitor .............. 80004343
Valve/Manfold/Regulator.............. 80010521
Bezel,ControlKnob.................. 80005596
ControlKnob........................ 80004299
Bezel,RotisserieKnob................ 80010528
ControlKnob,Rotisserie.............. 80007251
FrontBracew/Door Magnet ........... 80010512
#1/4-20xl-3/4"Screw..... HMS02520175CPNSTSS
UpperBackPanel.................... 80010529
TowerBar.......................... 80010532
RightSideShelf ..................... 80010530
Fascia,Right........................ 80010531
Lid,SideBurner..................... 80010536
SideBurnerPan..................... 80010535
LeftSideShelf ...................... 80010533
49 1
50 6
51 1
52 2
53 2
54 2
55 1
56 1
57 1
58 1
59 3
60 1
61 2
62 2
63 1
64 2
65 1
66 8
67 5
68 1
69 1
70 1
71 1
72 1
73 1
NotPictured:
1
1
1
1
Description Part#
Fascia,Left......................... 80010534
#1/4-20x5/8"Screw....... HMS02520063CPNSTSS
SideBurner......................... 80004311
5mmWasher,Silicon............ HFWM51D9ODSN
5mmWasher,Lock.............. HSWM5RHSPSS
#10-24x3/8"Screw......... HMS01924038PNSTSS
WindDiverter....................... 80006385
Clip,SideBurner .................... 80006434
Grate,SideBurner................... 80006640
HeatShield......................... 80010537
Screw,Tapping,#8x3/8"........ HAB016038CPNSD
TankExclusionWire.................. 80010538
#8-32x3/8"Screw........ HMS01632038CPNSTSS
#8 Washer,Lock................... HSW016SS
Door,Left .......................... 80010541
DoorHandle........................ 80010540
Door,Right......................... 80010539
#6-32x3/8"Screw.......... HMS01432038PFSTSS
FlameTamer........................ 80003332
CookingGrate,Setof3 ............... 80010436
WarmingRack ...................... 80007275
GreaseTrayBody.................... 80008970
MatchHolder....................... 80006579
RotisserieHoseBracket............... 80010816
HeatShield,f/Regulator Hose.......... 80010817
CasterWrench...................... 80000283
DoorMagnetAssembly............... 80008850
AssemblyManual.................... 80010502
HardwarePack(forretailerstoreonly).... 80010501
ScrewNutPack(forpurchaser)......... 80010547
8 . .#8-32x3/8"FlatHeadScrew
3 . .#8x3/8"Self-tapScrew
2 . .#8-32x3/8"Screw
2 . .#8 LockWasher
2 . .#10-24x3/8"Screw
2 .... #10 LockWasher
2 .... 5mmSiliconWasher
16 ... 1/4-20xl/2"Screw
6 .... 1/4-20x5/8"Screw
8 .... 1/4-20xl-3/4"Screw
30 ... 1/4LockWasher
NaturalGasConversionKit(NotIncluded)4184609

33 --34 67 67 67 67 67
24 24 _24 24
_9
25 25 25 25 25
46
57
56j_
i i4-53
_"-54
29
27
32_
36
36 38 36 36 36 36
@0@@ @ @
37 39 37 37 37 37
5'9 _9
r 3
4,
35
3O
50.
7
66
463264407 " 13

Bottom Shelf
Attachthetwolocking castersattherear ofthebottom
shelf.
Attachthetwofixed castersatthefront.
Usethe }rovidedcasterwrenchtofullytightencasters.
Fixed Caster
T
BottomShelf
14 • 463264407

Side Cart Panels
Attachsidepanelsto bottomshelf.
Usethree1/4-20x1/2"screwsand1/4" lockwashersper
panel.
IMPORTANT:Panelwith bracket must be on left sideof
bottom shelf, 1/4"
1/4"LockWasher 1/4-20x1/2"Screw
LeftSide Panel
htSide Panel
463264407 • 15

Cart LowerBack Panel
Placelowerbackpanelbetweensidepanelsatrearof
bottomshelf.
Securelowerbackpaneltosidepanelsusingtwo !/4-
20x1/2" screwsand 1/4" lockwashersoneachside.
Securemiddleoflowerbackpaneltobottomshelfusingone
1/4-20x1/2"screwand 1/4"lockwasher.
1/4"LockWasher 1/4-20x1/2"Screw
Lower Back Panel
16 •463264407

Grill Head,CartAssembly
This step requirestwo peopleto lift and position grill
head onto cart.
Carefullylowerthegrill headontothecart,aligningslotsat
bottomof grillheadwithpostsoncartsidepanels.
Grill head mustface open sideof cart.
Grill Head Post
BeforeAssembling the grill
headon the lowercart
After Assembling
463264407 •17

FrontDoor Brace
Insertfrontbraceundercontrolpanelandbetweencartside
panels.
Secureusingtwo 1/4-20xl-3/4"screwsand1/4" lock
washersoneachside.
NOTE:MAKESURETHESCREWSAREIN THELOWEST
POSSIBLEPOSiTiONiNTHEMOUNTINGHOLES..
1/4"LockWasher
1/4-20xl-3/4"Screw
18 • 463264407

Cart UpperBack Panel
On backofgrill,placecartupperbackpanelbetweenside
panelsandabovecartlowerbackpanel.
Securecart upperbackpanel,in lowerholes,usingone 1/4-
20xl-3/4" screwand1/4" lockwasheroneachsideshown
A.
Securecart upperbackpaneltolowerbackpanelfrominside
usingone1/4-20x1/2"screwand 1/4"lockwasherinthe
centerholeshownB.
Do notfully tighten screws until side shelf installationis
complete inlatersteps,
D
l/4"LockWasher 1/4-20x1/2"Screw
1/4-20xl-3/4"Screw
RearUpperPanel
463264407 •19

Right andLeftShelfAssembly
Attachfour1/4-20x1/2"screwsand1/4" lockwashers
throughsideshelfholes(rightshelfONLY),intotowelbar
shownA.
Attachtwo1/4-20x5/8"screwsand 1/4"lockwasherstothe
sidecartpanelshownB.Tightenonlyone-fourthofscrew
length,sothatshelfbracketwillslidebetweencartand
washers.Donottighten.
Insertsideshelfoverscrewsandwashersthroughbracket
shownB-CandD-C.Makesurethemiddleshelftabsare
insertedintothecartsidepanelcut-outshownC.
Attachone1/4-20x!-3/4" screwand 1/4"lockwasheratthe
rearshelfflangeshownD.
Attachone1/4-20x5/8"screwand1/4" lockwashertofront
shelfflangeshownE.Gobackandfullytightenscrews
shownB.
Only Right ShelfShown ForAssembly, repeatabove
steps B-Efor Left sideburner shelf.
D
E]
r--4
1/4" Lock Washer 1/4-20xl/2"Screw 1/4-20xS/8"Screw
1/4-20x14/4"Screw
1/4-20xl-3/4" Screw
20 • 463264407