Kenwood TK-5210 Owner's manual

Version: 1.04
Last Updated: July, 2005
Language: English
Type: K
© Kenwood Corporation
Modification Information (MOD)
For

About Copyright
All copyrights and other intellectual property rights for this technical document and relevant in-depth manuals as well as
the software described in this technical document, relevant in-depth manuals, and help texts and manuals attached to the
software are owned by Kenwood Corporation.
A right to use the software described in this technical document and relevant in-depth manuals is granted to a licensee by
Kenwood Corporation; however, the title to and ownership of the software shall be owned by Kenwood Corporation. Refer
to the help texts attached to this software for details.
Kenwood Corporation does not warrant quality and performance of the software described in this technical document and
relevant in-depth manuals to conform to the applicability of any use, and Kenwood Corporation shall be free from liability
for any defects, damage or loss, or from any warranty to anything other than expressly described in this technical
document and relevant in-depth manuals.
Revision history
Date Description
February 16, 2005 1) Correcting the Figure 2-2 Connecting the QE-2, and draw a line between AUDIO INHIBIT and INH.
June 30, 2005
1) Split the version 1.01 document from page 11 as In-House Information (IHI) document.
2) Added 1.2 26-pin Connector.
3) Added Table 1-1 14-pin Universal Connector Assignment.
4) URLs are removed from page 2 and 5.
5) Add the warning box on page 2, 5 and 8.
6) Revised the procedure on 2.1.1 SC20-460 board.
7) Add the description to Configuring and Modifying the TX-RX PCB configuration and modification for 2 different
serial number groups.
8) Description and page layout are revised throughout the document.
July 4, 2005 1) 14-pin Universal Connector and 26-pin Connector tables are revised.
July 22, 2005 1) Description of 2.2.2 Configuring and Modifying the TX-RX PCB is revised.

MOD (K)/Ver. 1.04 Confidential I
CONTENTS
1 TERMINAL FUNCTION ..............................1
1.1 14-pin Universal Connector............................... 1
1.2 26-pin Connector............................................... 2
2 CONNECTING THIRD PARTY
OPTIONAL DEVICES.................................4
2.1 Voice Scrambler Board ..................................... 4
2.1.1 Configuring and Modifying the
SC20-460 Board.............................................. 4
2.1.2 Installing an Optional Board in the
TK-5210........................................................... 6
2.1.3 Configuration using KPG-95D ......................... 6
2.2 ANI Board.......................................................... 7
2.2.1 Configuring and Modifying the QE-2 Board..... 7
2.2.2 Configuring and Modifying the TX-RX PCB .... 9
2.2.3 Installing an Optional Board in the
TK-5210......................................................... 10
2.2.4 Configuration using KPG-95D ....................... 10
2.3 Man-down Tilt Switch for Emergency Mode.... 11
2.3.1 Configuring and Modifying the
Man-down Tilt Switch .................................... 11
2.3.2 Installing the Man-down Tilt Switch in the
TK-5210......................................................... 12
2.3.3 Configuration using KPG-95D ....................... 13

MOD (K)/Ver. 1.04 Confidential Contents 1
1 TERMINAL FUNCTION
1.1 14-pin Universal Connector
The 14-pin connector is located on the right panel of the TK-5210. A user can use the connector to connect external
devices, such as a PC.
Figure 1-1 14-pin Universal Connector
Table 1-1 14-pin Universal Connector Assignment
Pin
No. Name I/O Analog/ Digital Function Specification
1 SSW I D Ext/Int Speaker Switch input L: External Speaker ON
H: Internal Speaker ON
2 SP+ O A BTL Output + for External Speaker Audio Output Power
0.5 W typical (at R = 8Ω) 0.34 W typical (at R = 16Ω)
3 SP- O A BTL Output - for External Speaker
4 MSW I D Ext/Int MIC Switch Input L: External Mic ON
H: Internal Mic ON
5 EMC I External MIC Input Impedance: 1.8kΩtypical (at 1 kHz)
6 ME External MIC GND -
7 PTT I D External PTT Input L: PTT ON
8 PF I A Programmable Function Key input
Input Voltage: 0 V to 3.3 V
1. KMC-25 is connected
Input Level:
3.0 V to 3.3 V, None
2.2 V to 2.5 V, PF 2 key ON
1.5 V to 1.8 V, PF 1 key ON
1.3 V to 1.5 V, PF 1 & PF 2 keys ON
(Pull up to 3.3 V 10kΩ)
2. KVL-3000 is connected
Input Level: 0 V
9 OPT I/O Aux I/O port (for External Option)
1. Man-down Input
L: Man-down SW ON
(H: ≥ 2.65 V, L: ≤ 0.66 V)
2. Serial Data Input
L ≤ 0.66 V, H ≥ 2.65 V
baud rate: 300 to 115200 bps
FPU Programmable
3. AUX I/O
Input: L ≤ 0.66 V, H ≥ 2.65 V
Output: L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩload
10 E GND -
135791113
2468101214

1 TERMINAL FUNCTION
2Contents Confidential MOD (K)/Ver. 1.04
1.2 26-pin Connector
26-pin connector is available on the PCB of the transceiver and various optional accessory boards can be installed using
this connector.
Table 1-2 26-pin Connector Assignment
11 5M 5 V
5 V Power Supply Output
(FPU programmable Output Control)
Maximum Output Current: 140 mA
12 TXD O D Serial Data Output L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩload
Baud rate: 115200 bps maximum
13 RXD I D Serial Data Input Input: L ≤ 1.0 V, H ≥ 3.3 V
Baud rate: 115200 bps maximum
14 NC (E) Not used (GND) -
26-pin Board to Board Connector (CN600) Function and Specification
Notes
No. Name I/O Connection SCRAMBLER ANI VGS-1
1OPT1
O
O
I
CODE SELECT 1 (SC20-460)
Channel Busy (QE-2)
BUSY (VGS)
SCRAMBLE CODE
SIGNAL OUTPUT1
L ≤ 0.45 V H ≥ 4.7 V/ 25kΩ load
TX SENS SIGNAL output
Conv. “L”: TX “H”: Not TX
LTR “L”: Link complete
“H”: Not Link complete
L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩload
BUSY indication
“H”: Active
L ≤ 1.0 V, H ≥ 4.0 V
Input Voltage: 0 V to 5.0 V
470kΩpull up to 3.3 V
2OPT3
O
I
I
CODE SELECT 2 (SC20-460)
KEY (QE-2)
PLAY (VGS)
SCRAMBLE CODE
SIGNAL OUTPUT2
L ≤ 0.45 V H ≥ 4.7 V/ 25kΩ load
TX CONTROL SIGNAL INPUT
Active “L”, L ≤ 1.0 V, H ≥ 4.0 V
Input Voltage: 0 V to 5.0 V
PLAY indication
“H”: Active L ≤ 1.0 V, H ≥ 4.0 V
Input Voltage: 0 V to 5.0 V
470kΩpull up to 3.3 V
3RXD1I
SO (VGS) - -
Serial Data input
L ≤ 1.0 V, H ≥ 4.0 V
Input Voltage: 0 V to 5.0 V
470kΩpull up to 3.3 V
4TXD1O
PTT (SC20-460)
SI (VGS)
PTT SIGNAL OUTPUT
“L”: TX “H”: Not TX
L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩ load
-Serial Data output
L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩload 470kΩpull up to 3.3 V
5NC-
NC (CK) - - (CK)
6OPT4
O
O
O
PTT (QE-2)
EN (VGS) -
PTT SIGNAL OUTPUT
“L”: TX, “H”: Not TX
L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩload
Enable
L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩload
7 USEL O USEL (VGS) - - UART speed select output
“L”: 19200 bps fixed
Connected to GND
level in radio.
8OPT5
O
O
O
CODE SELECT 8 (SC20-460)
Emergency (QE-2)
RST (VGS)
SCRAMBLE CODE
SIGNAL OUTPUT4
L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩload
EMERGENCY SIGNAL OUTPUT
“L”: Emergency function is
operated
“H”: Emergency function is not
operated
L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩload
RESET output
L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩload
9DGND-
GND (SC20-460)
A- (QE-2)
DGND (VGS)
GND GND Digital GND
10 AGND -
GND (SC20-460)
A- (QE-2)
AGND (VGS)
GND GND Analog GND
11 AI I AO (VGS) - -
VGS Audio input
Zin ≥70kΩ450 mVrms
(Standard modulation)
3 Vp-p (maximum)
12 AO O AI (VGS) - -
VGS Audio output
Zo ≤12kΩ15 mVrms
(Standard modulation)
100 mVp-p (maximum)
13 AGND -
GND (SC20-460)
A- (QE-2)
AGND (VGS)
GND GND Analog GND
14 5 A O A+ (QE-2)
5C (VGS) -5 V power supply (78 mA maximum)
5 V power supply (78 mA
maximum)
15 STON I Sidetone (QE-2) - SIDETONE INPUT
1 kHz 5 Vp-p -470kΩpull up to 5 V
Pin
No. Name I/O Analog/ Digital Function Specification

1 TERMINAL FUNCTION
MOD (K)/Ver. 1.04 Confidential Contents 3
* The I/O direction is viewed from the transceiver.
16 DI/ANI I Data Out (QE-2) -
DATA SIGNAL INPUT
Zin ≥22kΩ600 ±200 mVp-p
(Standard modulation)
-
17 TCONT I Tone Ctl (QE-2) -
SPEAKER MUTE SIGNAL INPUT
“L”: Unmute L ≤ 0.8 V, H ≥ 4.2 V
Input Voltage: 0 V to 5.0 V
-470kΩpull up to 5 V
18 MAN
DOWN OMan-down (QE-2) - Man-down output
“L”: Active -
Directly connected to
“Man-down
SW (CAE-3)”.
19 INH I Audio Inhibit (QE-2) - MIC MUTE SIGNAL INPUT
“L”: Mute -
20 OPT2 O
O
SCRAMBLE (SC20-460)
Aux I/O (QE-2)
SCRAMBLER CONTROL
SIGNAL OUTPUT
“L”: ON “H”: OFF
L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩload
CONTROL SIGNAL OUTPUT
“L”: SLEEP
output: L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩ
load
-
The sense and
function can be
programmable.
(QE-2)
470kΩpull up to 5 V
21 TXO O TX IN (SC20-460)
MIC SIGNAL OUTPUT
(AC coupled)
Before Pre-Emphasis
Zo = 4.7kΩ0.33 Vp-p typical.
(Standard modulation)
--
22 RXEO O RX IN (SC20-460)
AUDIO SIGNAL OUTPUT
(AC coupled)
After De-Emphasis
Zo ≤1kΩ0.63 Vp-p typical.
(Standard modulation)
--
23 RXEI I RX OUT (SC20-460)
AUDIO SIGNAL INPUT (DC
coupled)
After De-Emphasis
Zin = 83kΩ0.63 Vp-p typical.
(Standard modulation)
--
24 TXI I TX OUT (SC20-460)
MIC SIGNAL INPUT (AC coupled)
Before Pre-Emphasis
Zin = 107kΩ0.33 Vp-p typical.
(Standard modulation)
--
25 C3 O CODE SELECT 4 (SC20-460)
SCRAMBLE CODE SIGNAL
OUTPUT3
L ≤ 0.45 V, H ≥ 4.7 V/ 25kΩload
--
470kΩpull down
26 SB2 O +V (SC20-460) Switched B output
7.5 V typical, 8 mA max --
7.5 V, 100 mA
maximum
26-pin Board to Board Connector (CN600) Function and Specification
Notes
No. Name I/O Connection SCRAMBLER ANI VGS-1

4Contents Confidential MOD (K)/Ver. 1.04
2 CONNECTING THIRD PARTY OPTIONAL DEVICES
2.1 Voice Scrambler Board
An optional board, such as a Voice Scrambler board, can
be installed in the transceiver. This section describes
how to install the Transcrypt SC20-460 in the transceiver.
Items Required for the Installation
• Transceiver
• SC20-460
• Cushion Tape (G13-1974-04) x 2
• 5 cables (AWG 30 wire is recommended.)
2.1.1 Configuring and Modifying the
SC20-460 Board
1. Prepare the SC20-460 board.
2. Modify the SC20-460 board and change the Receive
Audio Input method.
Note: If the Voice Scrambler board (KW21) for Kenwood
products is used, the modification is not required. Go to
step 5.
On a typical Voice Scrambler board, the transceiver
inputs the Receive Audio signal before De-
emphasizing the signal.
However, in this case, the transceiver inputs the
Received Audio signal after de-emphasizing the
signal, so that the Voice Scrambler board must be
modified.
• Cut the foil between E52 and E53.
• Solder between E51 and E52 to connect them.
• Solder between E53 and E54.
Note:
This modification can be also performed by using the
Transcrypt TR-3060 modem. In this case, change the value
from 0 to 1 at the address M1:3. It is not necessary to
modify the hardware of the Voice Scrambler board (SC20-
460).
The described modification must be done to avoid problems
such as low-level audio from the speaker or the presence of
loud and distorted noise.
Refer to the Voice Scrambler board’s instruction manual for
details.
3. Change the components to meet the requirements of
transmit/ receive audio level.
• Change the following components, R1 to 18kΩ, R3
to 120kΩand C1 to 2700 pF to meet the
requirements of the Receive Audio level.
• Change the following components, R2 to 12kΩand
R4 to 18kΩto meet the requirements of the
Transmit Audio level.
4. Cut the cable to the appropriate length to allow the
wires to be dressed and soldered.
A length of approximately 50 mm is suitable.
5. Remove the Optional Board Connector PCB.
Remove the Optional Board Connector PCB and peel
off the cushion tape from the board. Refer to “2.1.2
Installing the Voice Scrambler Board in the TK-5210”
on page 4.
Remove the battery pack to install the optional board.
Before modification After modification
R1, R3: 100kΩ, C1: 0.1 µF
(Default value of the SC20-460)
R1: 18kΩ, R3:
120kΩ, C1: 2700 pF
R2, R4: 100kΩ
(Default value of the SC20-460) R2: 12kΩ, R4: 18kΩ
E51
Default
After
Modification
E52
E53
E54
E51
E52
E53
E54
2" (50 mm)
1/8"
(3 mm)
1/8"
(3 mm)

2 CONNECTING THIRD PARTY OPTIONAL DEVICES
MOD (K)/Ver. 1.04 Confidential Contents 5
6. Solder the Optional Board Connector board to the
SC20-460 board.
Connect the Optional Board Connector PCB to the
cable as shown in the following figure.
Figure 2-1 Connecting the Optional Board Connector PCB
to the SC20-460
Solder on the SC20-460 side to connect the Optional
Board Connector PCB to the SC20-460.
7. Prepare the 2 pieces of cushion with double-sided
adhesive tape.
G13-1974-04 (Boron 20 mm x 30 mm x 1.0 mm) can
be used for the cushion.
Note: The above sizes are reference values. You must cut the
cushion tape to the same size as the Voice Scrambler
board.
8. Attach the cushion tape to the both sides of the SC20-
460 board.
Optional Board Connector
PCB
TXO
RXEO
RXEI
TXI
C3
SB2
OPT1
OPT2
DGND
AGND
5A
STON
DI
TCNT
MDWN
INH
OPT5
OPT4
OPT3
AGND
A
Binary Code Select 8
Face Side
Back Side
B
Binary Code Select 4
C
Binary Code Select 2
D
Binary Code Select 1
1
BUSY / T/R /TONE DRIVER
2
ECHO PTT
3
ON/OFF INDICATOR
4
EMERGENCY
5
TX IN
6
RX IN
7
SCRAMBLE (GNT to enable)
8
PTT (GNT to TX mode)
9
GND
10
+V
11
RX OUT
12
TX OUT
13
PTT SENSE
E
IRQ
SC20-460
TXDI
RXDI
Gray
Green
Orange
Violet
Red
Blue
Yellow
Black
SC20-460 Optional Board
Connector PCB
A Binary Code Select 8 OPT5
B Binary Code Select 4 C3
C Binary Code Select 2 OPT3
D Binary Code Select 1 OPT1
2 ECHO PTT OPT4
Cushion Tape

2 CONNECTING THIRD PARTY OPTIONAL DEVICES
6Contents Confidential MOD (K)/Ver. 1.04
2.1.2 Installing an Optional Board in
the TK-5210
1. Remove the 4 screws that hold the cover in place.
2. Insert tweezers into the cover screw hole and pull off
the cover.
3. Connect the Optional Board Connector PCB to the
connector of the TX-RX PCB (X57-6820-10).
4. Peel off the backing from the tape on the rear surface
of the SC20-460 board and attach the cushion on the
central part of upper inner wall of the chassis.
5. Reinstall the cover and battery pack.
2.1.3 Configuration using KPG-95D
You can write the Voice Scrambler information to the
transceiver using KPG-95D after installing the Voice
Scrambler.
Follow the procedure below to delete the selected
Encryption Key data from the transceiver.
1. Run KPG-95D.
You must read the data from the transceiver or use
data configured in the transceiver when adding the
Scrambler information to the current configuration
data. Refer to the Field Programming Reference for
instructions on how to read the configuration data
from the transceiver.
2. Select the Edit menu > “Extended Function”.
The Extended Function window appears on the
display.
3. Select “Voice Scrambler” from the Optional Board
dropdown list.
Configure Scrambler Setting for each channel. Refer
to “FPRG 6.3.18 Analog tab” for instructions on how to
configure Scrambler Setting.
Assign the Scrambler/ Encryption key to a function
key in the Key Assignment window. Refer to “FPRG
6.8 Key Assignment window” for instructions on how
to configure the Voice Scrambler board.
Be careful not to damage the seal between the transceiver
and its cover. Damaging the seal may degrade the
waterproof performance of the transceiver.
Insert it here.

2 CONNECTING THIRD PARTY OPTIONAL DEVICES
MOD (K)/Ver. 1.04 Confidential Contents 7
4. Write configuration data to the transceiver.
Refer to the Field Programming Reference for
instructions on how to write the configuration data to the
transceiver.
2.2 ANI Board
The ANI Board can be installed in the transceiver.
This section describes how to install the Cimarron
Technologies QE-2 in the transceiver.
Items Required for the Installation
• Transceiver
•QE-2
• Cushion Tape (Supplied)
2.2.1 Configuring and Modifying the
QE-2 Board
1. Prepare the QE-2 board.
2. Modify and configure the QE-2 board.
• Heat and remove by suction the solder from K.
• Solder positions E, V and P.
• Confirm that E, V, and P are soldered (bridged).
Remove the battery pack to install the ANI board.
K
P
V
E

2 CONNECTING THIRD PARTY OPTIONAL DEVICES
8Contents Confidential MOD (K)/Ver. 1.04
3. Connect the provided cable to the QE-2 board.
4. Cut the cable to the appropriate length to allow the
wires to be dressed and soldered.
A length of approximately 1-1/2" is suitable.
5. Remove the Optional Board Connector PCB.
Remove the Optional Board Connector PCB and peel
off the cushion tape from the board. Refer to “2.2.2
Configuring and Modifying the TX-RX PCB”.
6. Solder the Optional Board Connector PCB to the
cable.
Connect the Optional Board Connector PCB to the
cable as shown in the following figure.
Figure 2-2 Connecting the QE-2
7. Prepare 2 sheets of cushions having double-sided
adhesive tape.
G13-1974-04 (Boron 20 mm x 30 mm x 1.0 mm) can
be used for the cushion.
8. Attach a piece of cushion tape to both sides of the QE-
2 board as shown in the figure.
Optional Board Connector
PCB
QE2 and Option Board
Connector PCB Connection
TXO
RXEO
RXEI
TXI
C3
SB2
OPT1
OPT2
DGND
AGND
5A
STON
DI
TCNT
MDWN
INH
OPT5
OPT4
OPT3
AGND
Face Side
QE2
MAN DOWN
CH BUSY
EMERGENCY
AUX I/O
PTT
KEY
TONE CONTROL
AUDIO INHIBIT
SIDE TONE
DATA OUT
A+
A-
Blue
Red
Violet
Green
Gray
Yellow
Brown
White /Yellow
Orange
White /Black
White
Black
Double-sided
adhesive tape

2 CONNECTING THIRD PARTY OPTIONAL DEVICES
MOD (K)/Ver. 1.04 Confidential Contents 9
2.2.2 Configuring and Modifying the
TX-RX PCB
The transceiver emits a Sidetone at fixed level regardless
of the Volume control position when the QE-2 board is
installed. The volume of Sidetone emitted from the board
can be adjusted by modifying the TX-RX PCB (X57-6820-
10) in the transceiver.
1. Remove the 4 screws that hold the cover in place.
2. Insert tweezers into the cover screw hole and pull
off the cover.
Sidetone Configured in Conjunction with the
Volume Control
1. Remove the resistor (R552, 10kΩ) from the TX-RX
PCB (X57-6820-10).
2. Solder a chip resister, R553 (180kΩ or 820kΩ).
zThe transceiver whose serial number is
between 607xxxxx and 609xxxxxx:
Solder a chip resister, 180kΩto the location below.
zThe transceiver whose serial number is
701xxxxx and after:
Solder a chip resister, 820kΩto the location below.
Be careful not to damage the seal between the transceiver
and its cover. Damaging the seal may degrade the
waterproof performance of the transceiver.
R552
R553 (180kΩ)
R553 (820kΩ)
R552

2 CONNECTING THIRD PARTY OPTIONAL DEVICES
10 Contents Confidential MOD (K)/Ver. 1.04
Attenuating the Sidetone
1. Install a chip resistor in the position of R508.
The volume level of the Sidetone can be reduced
by installing a chip resistor, R508.
zThe transceiver whose serial number is
between 607xxxxx and 609xxxxx:
Attenuation ratio is calculated as
R508/ 10kΩ. Recommended value is 1kΩ.
Installing 1kOHM resistor, the Sidetone
volume is approximately 17dB attenuated.
zThe transceiver whose serial number is
701xxxxx and after:
Attenuation ratio is calculated as
R508/ (8.2kΩ+ R508). Recommended value
is 1kOHM.
Installing 1kOHM resistor, the Sidetone
volume is approximately 17dB attenuated.
2.2.3 Installing an Optional Board in
the TK-5210
1. Connect the Optional Board Connector PCB to the
connector of the TX-RX PCB (X57-6820-10).
2. Peel off the backing from the tape on the rear surface
of the QE-2 board and attach the cushion on the
central part of upper inner wall of the chassis.
3. Reinstall the cover and battery pack.
2.2.4 Configuration using KPG-95D
You can write the ANI Board information to the
transceiver using KPG-95D after installing the ANI Board.
Follow the procedure below.
1. Run KPG-95D.
You must read the data from the transceiver or use
data configured in the transceiver when adding the
ANI Board information to the current configuration
data. Refer to the Field Programming Reference for
instructions on how to read the configuration data
from the transceiver.
R508
R508
Insert it here.

2 CONNECTING THIRD PARTY OPTIONAL DEVICES
MOD (K)/Ver. 1.04 Confidential Contents 11
2. Select Edit menu > “Extended Function”.
The Extended Function window appears on the
display.
3. Select “ANI Board” from the Optional Board
dropdown list.
Refer to the ANI Board’s instruction manual for
instructions on how to configure the ANI Board.
4. Write configuration data to the transceiver.
Refer to the Field Programming Reference for
instructions on how to write the configuration data to
the transceiver.
2.3 Man-down Tilt Switch for
Emergency Mode
The Man-down Tilt Switch can be installed in the
transceiver. This section describes how to install the
Man-down Tilt Switch in the TK-5120.
Items Required for Installation
• Transceiver
• Man-down Tilt Switch *1
• Cushion
• Attached heat shrink tube
• 2 cables (blue and black)
*1 The Cimarron CAE-3 is used in this example.
2.3.1 Configuring and Modifying the
Man-down Tilt Switch
1. Prepare the Man-down Tilt Switch.
2. Cut cables (blue and black) to approximately
2" (50 mm).
3. Solder the cables (black and blue) to the position
shown in the figure.
3. Install the heat shrink tube (black, approx. 10 mm) on
the blue cable side in order to hide the soldered part.
Remove the battery pack to install the Man-down Tilt
Switch.
2" (50 mm)
1/8"
(3 mm)
1/8"
(3 mm)
Heat shrink tube
Blue
Black

2 CONNECTING THIRD PARTY OPTIONAL DEVICES
12 Contents Confidential MOD (K)/Ver. 1.04
2.3.2 Installing the Man-down Tilt
Switch in the TK-5210
1. Remove the 4 screws that hold the cover in place.
2. Insert tweezers into the cover screw hole and pull off
the cover.
3. Solder the Man-down Tilt Switch to the TX-RX PCB
(X57-6820-10).
Connect the 2 cables from the Man-down Tilt Switch
to the position shown in the following figure.
4. Install the sheet and cushion in the transceiver.
G11-2572-04 (13 mm x 7 mm x 0.188 mm) can be
used for the sheet.
G13-2070-04 (Boron 12 mm x 7 mm x 3 mm) can be
used for the cushion.
Install the sheet and cushion by inserting them into the
location where the blue wire is soldered, aligning in
center.
Be careful not to damage the seal between the transceiver
and its cover. Damaging the seal may degrade the
waterproof performance of the transceiver.
Solder the
blue wire
(center) here.
Solder the
black wire
(outside) here.
Cushion
Sheet
Blue wire

2 CONNECTING THIRD PARTY OPTIONAL DEVICES
MOD (K)/Ver. 1.04 Confidential Contents 13
5. Install the Man-down Tilt Switch on the rear surface of
the cushion.
Install the Man-down Tilt Switch on the cushion by
inserting the switch into the chassis.
6. Reinstall the cover and battery pack.
2.3.3 Configuration using KPG-95D
You can write the Man-down Tilt Switch information to the
transceiver using KPG-95D after installing the Man-down
Tilt Switch.
Follow the procedure below.
1. Run KPG-95D.
You must read the data from the transceiver or use
data configured in the transceiver when adding the
Man-down Tilt Switch information to the current
configuration data. Refer to the Field Programming
Reference for instructions on how to read the
configuration data from the transceiver.
2. Click the Edit menu > “Personal” > “Personal
Features” and click the Emergency Options tab.
The Emergency Options tab appears on the display.
3. Configure the Man-down Tilt Switch information.
Refer to the “FPRG 6.2.3 Emergency Options tab” for
instructions on how to configure the Man-down switch
information.
4. Write configuration data to the transceiver.
Refer to the Field Programming Reference for
instructions on how to write the configuration data to
the transceiver.
Man-down Tilt Switch
Cushion
Sheet