Kenwood TK-5220 K User manual

SERVICE MANUAL
This product uses Lead Free solder.
This product complies with the RoHS directive for the European market.
© 2009-9 PRINTED IN JAPAN
B51-8882-00 (N)648
TK-5220
VHF P25 TRANSCEIVER
MIC
1
2
ABC
5
JKL
0
8
TUV
4
7
GHI
PQRS
3
DEF
6
MNO
MIC
#
9
WXYZ
Knob (Selector)
(K29-9408-13)
Knob (Selector)
(K29-9408-13)
Knob (Volume)
(K29-9407-03)
Knob (Volume)
(K29-9407-03)
Helical Antenna
(KRA-22: option)
Badge
(B43-1634-04)
Badge
(B43-1634-04)
Knob (PTT)
(K29-9405-03)
Knob (PTT)
(K29-9405-03)
Plastic cabinet assy
(18 key)
(A02-4003-23)
Plastic cabinet assy
(6 key)
(A02-4002-23)
Packing (6 key)
(G53-1765-11)
Packing (18 key)
(G53-1766-11)
GENERAL................................................................... 2
SYSTEM SET-UP....................................................... 3
REALIGNMENT ......................................................... 4
INSTALLATION.......................................................... 6
DISASSEMBLY FOR REPAIR .................................... 7
CIRCUIT DESCRIPTION .......................................... 11
COMPONENTS DESCRIPTION............................... 17
PARTS LIST ............................................................. 19
EXPLODED VIEW .................................................... 30
PACKING.................................................................. 31
TROUBLE SHOOTING ............................................ 32
ADJUSTMENT ........................................................ 35
Does not come with antenna. Antenna is available
as an option.
TERMINAL FUNCTION ........................................... 56
PC BOARD
CONTROL UNIT (X53-4480-XX)........................ 64
TX-RX UNIT (X57-7820-10) ............................... 68
INTERCONNECTION DIAGRAM ............................ 72
SCHEMATIC DIAGRAM .......................................... 74
BLOCK DIAGRAM .................................................. 88
LEVEL DIAGRAM ................................................... 92
OPTIONAL ACCESSORIES
KNB-47L (Li-ion Battery Pack) .......................... 93
KNB-48L (Li-ion Battery Pack) .......................... 93
SPECIFICATIONS ................................. BACK COVER
TK-5220 K2 TK-5220 K
CONTENTS

TK-5220
2
Document Copyrights
Copyright 2009 by Kenwood Corporation. All rights re-
served.
No part of this manual may be reproduced, translated,
distributed, or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or other-
wise, for any purpose without the prior written permission
of Kenwood.
Disclaimer
While every precaution has been taken in the preparation
of this manual, Kenwood assumes no responsibility for er-
rors or omissions. Neither is any liability assumed for dam-
ages resulting from the use of the information contained
herein. Kenwood reserves the right to make changes to any
products herein at any time for improvement purposes.
INTRODUCTION
SCOPE OF THIS MANUAL
This manual is intended for use by experienced techni-
cians familiar with similar types of commercial grade com-
munications equipment. It contains all required service
information for the equipment and is current as of the pub-
lication date. Changes which may occur after publication
are covered by either Service Bulletins or Manual Revisions.
These are issued as required.
ORDERING REPLACEMENT PARTS
When ordering replacement parts or equipment informa-
tion, the full part identification number should be included.
This applies to all parts : components, kits, or chassis. If the
part number is not known, include the chassis or kit number
of which it is a part, and a sufficient description of the re-
quired component for proper identification.
Firmware Copyrights
The title to and ownership of copyrights for firmware
embedded in Kenwood product memories are reserved for
Kenwood Corporation. Any modifying, reverse engineer-
ing, copy, reproducing or disclosing on an Internet website
of the firmware is strictly prohibited without prior written
consent of Kenwood Corporation. Furthermore, any resell-
ing, assigning or transferring of the firmware is also strictly
prohibited without embedding the firmware in Kenwood
product memories.
Transceivers containing AMBE+2™ Vocoder:
The AMBE+2™ voice coding technology is embedded in
the firmware under the license of Digital Voice Systems,Inc.
Transceivers containing IMBE™ Vocoder:
The IMBE™ voice coding technology is embedded in the
firmware under the license of Digital Voice Systems,Inc.
PERSONAL SAFETY
The following precautions are recommended for personal
safety:
• DO NOT transmit until all RF connectors are verified se-
cure and any open connectors are properly terminated.
• SHUT OFF and DO NOT operate this equipment near
electrical blasting caps or in an explosive atmosphere.
• This equipment should be serviced by a qualified techni-
cian only.
SERVICE
This transceiver is designed for easy servicing. Refer to
the schematic diagrams, printed circuit board views, and
alignment procedures contained within.
GENERAL

TK-5220
3
SYSTEM SET-UP
Are you using the optional antenna?
Are you using the speaker microphone?
YES KRA-22 or KRA-26
Optional antenna
NO
NO
(Option)
(Option)
YES KMC-25/KMC-41
Speaker microphone
or
KMC-38GPS
GPS speaker microphone
Are you using the voice guide & storage unit?
NO (Option)
See page 6.
YES VGS-1
Delivery
Merchandise received
License and frequency allocated by FCC
Choose the type of transceiver
Transceiver programming
A personal computer, programming interface (KPG-36/36A),
USB adapter (KCT-53U), and programming software (KPG-112D)
are required for programming.
(The frequency, and signaling data are programmed for the transceiver.)
Frequency range (MHz) RF power Type
DTMF keypad
TX/RX 136~174 5W TK-5220 K No
Yes
TX/RX 136~174 5W TK-5220 K2

TK-5220
4
1. Modes
User mode
Panel test mode
Firmware version information
Panel tuning mode
Data programming mode
PC test mode PC tuning mode
PC mode
Firmware
programming mode
Mode Function
User mode For normal use.
Panel test mode Used by the dealer to check the fundamen-
tal characteristics.
Panel tuning mode Used by the dealer to tune the transceiver.
PC mode Used for communication between the trans-
ceiver and PC.
Data programming
mode
Used to read and write frequency data and
other features to and from the transceiver.
PC test mode
Used to check the transceiver using the PC.
This feature is included in the FPU.
See pages 44 to 55.
Firmware program-
ming mode
Used when changing the main program of
the flash memory.
Firmware version
information
Used to confirm the internal firmware ver-
sion.
2. How to Enter Each Mode
Mode Operation
User mode Power ON
Panel test mode [ ] + Power ON
PC mode Received commands from PC
Panel tuning mode [Panel test mode] + [ ]
Firmware programming
mode [] + Power ON
Firmware version
information [Side1] + Power ON
3. Panel Test Mode
Setting method refer to ADJUSTMENT.
4. Panel Tuning Mode
Setting method refer to ADJUSTMENT.
5. PC Mode
5-1. Preface
The transceiver is programmed by using a personal com-
puter, programming interface (KPG-36/36A), USB adapter
(KCT-53U) and programming software (KPG-112D).
The programming software can be used with a PC or
compatible. Figure 1 shows the setup of a PC for program-
ming.
MIC
PC
KPG-112D
KPG-36 or KPG-36A or
KPG-36A + KCT-53U
Illustration is KPG-36.
KPG-36
Transceiver
PC
D-SUB
(25-pin)
Transceiver
PC
KPG-36A
D-SUB
(9-pin)
Transceiver
PC
KPG-36A
KCT-53U
USB
Fig. 1
5-2. Connection procedure
1. Connect the transceiver to the computer using the inter-
face cable and USB adapter (When the interface cable is
KPG-36A, the KCT-53U can be used.).
Note:
• You must install the KCT-53U driver in the computer to
use the USB adapter (KCT-53U).
• When using the USB adapter (KCT-53U) for the first time,
plug the KCT-53U into a USB port on the computer with
the computer power ON.
2. When the POWER switch on, user mode can be entered
immediately. When PC sends command the transceiver
enter PC mode, and “PROGRAM” is displayed on the
LCD.
When data transmitting from transceiver, the red LED is
lights.
When data receiving to transceiver, the green LED is
lights.
Note:
The data stored in the computer must match the “Model
Name” when it is written into the flash memory.
REALIGNMENT

TK-5220
5
5-3. KPG-36/KPG-36A description
(PC programming interface cable: Option)
The KPG-36/36A is required to interface the transceiver
to the computer. It has a circuit in its D-sub connector (KPG-
36: 25-pin, KPG-36A: 9-pin) case that converts the RS-232C
logic level to the TTL level.
The KPG-36/36A connects the universal connector of the
transceiver to the RS-232C serial port of the computer.
5-4. KCT-53U description (USB adapter: Option)
The KCT-53U is a cable which connects the KPG-36A to
a USB port on a computer.
When using the KCT-53U, install the supplied CD-ROM
(with driver software) in the computer. The KCT-53U driver
runs under Windows 2000, XP or Vista (32-bit).
5-5. Programming software KPG-112D description
The KPG-112D is the programming software for the
transceiver supplied on a CD-ROM. This software runs un-
der MS-Windows 2000, XP or Vista (32-bit) on a PC.
The data can be input to or read from the transceiver and
edited on the screen. The programmed or edited data can
be printed out. It is also possible to tune the transceiver.
6. Firmware Programming Mode
6-1. Preface
Flash memory is mounted on the transceiver. This al-
lows the transceiver to be upgraded when new features
are released in the future. (For details on how to obtain the
firmware, contact Customer Service.)
6-2. Connection procedure
Connect the transceiver to the personal computer using
the interface cable (KPG-36/36A) and USB adapter (KCT-53U:
when the interface cable is KPG-36A, the KCT-53U can be
used.). (Connection is the same as in the PC Mode.)
6-3. Programming
1. Start up the firmware programming software (Fpro.exe
(ver. 4.0 or later)). The Fpro.exe exists in the KPG-112D
installed holder.
2. Set the communications speed (normally, 115200 bps)
and communications port in the configuration item.
3. Set the firmware to be updated by File name item.
4. Press and hold the [ ] key while turning the transceiver
power ON. Then, the orange LED on the transceiver
lights and “PROGRAM 115200” is displayed.
5. Check the connection between the transceiver and the
personal computer, and make sure that the transceiver is
in the Program mode.
6. Press “write” button in the window. When the trans-
ceiver starts to receive data, the [LOADING] display
lights.
7. If writing ends successfully, the checksum is calculated
and a result is displayed.
8. If you want to continue programming other transceivers,
repeat steps 4 to 7.
Note:
This mode cannot be entered if the Firmware Program-
ming mode is set to Disable in the Programming soft-
ware.
6-4. Function
1. If you press the [Side2] key while “PROGRAM 115200”
is displayed, the display changes to “PROGRAM 19200”
(The LED blinks green) to indicate that the write speed
is low speed (19200 bps). If you press the [Side2] key
again while “PROGRAM 19200” is displayed, the dis-
play changes to “PROGRAM 38400” (The LED lights
red and orange alternatively). If you press the [Side2]
key again while “PROGRAM 38400” is displayed, the
display changes to “PROGRAM 57600” (The LED blinks
orange). If you press the [Side2] key again while “PRO-
GRAM 57600” is displayed, the display returns to “PRO-
GRAM 115200” (The LED lights orange).
2. If you press the [Side1] key while “PROGRAM 115200”
is displayed, the checksum is calculated, and a result is
displayed. If you press the [Side1] key again while the
checksum is displayed, “PROGRAM 115200” is redis-
played.
Note:
Normally, write in the high-speed mode.
7. Firmware Version Information
Press and hold the [Side1] key while turning the trans-
ceiver power ON and then keep pressing and holding the
[Side1] key, the firmware version information appears on the
LCD.
REALIGNMENT

TK-5220
6
INSTALLATION
Voice Guide & Storage Unit (VGS-1: Option)
■Installing the VGS-1 (Voice Guide & Storage
Unit) in the transceiver
1. Remove the two screws from the cover.
2. Remove the cover by inserting the tip of a pair of twee-
zers into the screw hole of the cover and prying it open.
3. Remove the OPTION PCB from the connector (CN710)
of the Control PCB.
CN710
OPTION PCB
4. Attach the flat spring (G02-1846-03) to the VGS-1 as
shown in the figure.
Note:
Attach the flat spring so that its convex fits the PCB hol-
low of the VGS-1.
5. Attach the cushion (G13-1974-04) to the VGS-1 as shown
in the figure.
Note:
Be sure not to cover the VGS-1 connector with the cush-
ion.
6. Insert the VGS-1 connector into the connector (CN710)
of the Control PCB.
CN710
VGS-1
VGS-1
Flat spring
(G02-1846-03)
Convex part
PCB hollow
VGS-1 Flat spring
Cushion
(G13-1974-04)
21x21x1.0mm
Cushion
7. Reinstall the cover using the two screws removed in
step 1.

TK-5220
7
DISASSEMBLY FOR REPAIR
1. Precautions for Waterproof
• Do not remove the black sheet from the reverse side of
the transceiver (refer to the illustration right). Removal
of this sheet decreases the waterproof efficiency of the
transceiver and may cause malfunctions if water seeps
into the transceiver.
• The orange packing material on the reverse side of the
transceiver is important with respect to the waterproof
efficiency of the transceiver. Do not place stickers or
other materials on or around the packing material shown
in the figure, or on the reverse side of the battery pack.
Doing so will impair the waterproof efficiency of the
transceiver and may cause it to break down. Additionally,
in order to prevent damage to the packing material, do
not allow it to come in contact with foreign materials.
2. Precautions for Disassembly
■Removing the TX-RX unit from the chassis
1. Remove the cord ASSY from the connector of the TX-RX
unit (CN400) q.
2. Remove the PTT FPC from the connector of the TX-RX
unit (CN401) w.
3. Remove the 14 screws e.
4. Anchor the screw hole of the TX-RX unit using the tip of
a pair of tweezers as shown in the figure. Then, lift the
TX-RX unit to remove it from the chassis r.
CN401
PTT FPC
TX-RX unit
CN400
Cord ASSY
@
:
;
.
..
..
.
.
■Removing the TOP packing (G53-1762-02)
1. Pull the TOP packing to the left to remove the packing
that is fit into the left groove of the chassis q.
2. Pull the TOP packing to the right to remove the packing
that is fit into the right groove of the chassis w.
3. Turn back the TOP packing as shown in the figure e.
4. Remove the TOP packing r.
;
@
.
:

TK-5220
8
DISASSEMBLY FOR REPAIR
3. Precautions for Reassembly
■Mounting the chassis onto the case
1. Place the key top on the chassis. Then, fit the chassis
tightly into the groove of the key top q.
Note:
Confirm that the entire groove of the key top fits to the
chassis tightly.
2. Mount the chassis onto the case w.
Note:
After mounting the chassis onto the case, if the 18-key
part on the key top or the Auxiliary (Orange) key part of
the VOL/CH packing gets stuck inside the case as shown
in the figure, return it to the normal position using a soft
tipped item (e.g., finger) e.
Prying it with a pointed metal tool such as forceps, may
damage the key top or packing.
Auxiliary
(Orange) key
18-key part
@
:
.
■Removing the lithium cell (W09-0971-05)
Insert a non-conductive screwdriver to groove of one
side of the socket (CN401) and pry the lithium cell up
from the socket.
■Installing the lithium cell (W09-0971-05)
Insert a lithium cell into one side of the socket (CN401).
Push the lithium cell to insert the lithium cell into the
socket.
■Affixing the keyboard ASSY (S79-0472-05)
Affix the keyboard ASSY to the Control unit as shown in
the figure.
After affixing the keyboard ASSY to the Control unit,
confirm that the three positioning holes of the keyboard
ASSY and the Control unit are not misaligned.
Note:
If the holder (Option board) is removed from the Control
unit, it becomes easy to confirm the three positioning
holes.
Positioning holes Control unit
Keyboard
ASSY
■Inserting the Volume and Channel switch into
the chassis
Insert the volume and channel switch into the chassis
with the VOL/CH FPC formed as shown in the figure.
VOL/CH FPC
Volume
Channel switch

TK-5220
9
DISASSEMBLY FOR REPAIR
■Forming the VOL/CH FPC, Cord ASSY and Uni-
versal connector FPC
Form the VOL/CH FPC, Cord ASSY and Universal con-
nector FPC as shown in the figure.
VOL/CH FPC
Universal
Connector FPC
Cord ASSY
Note:
Fold indications are printed on the Cord ASSY and Uni-
versal Connector FPC.
“––––” line shows creased line on the top.
“- - - -” line shows creased line on the bottom.
CONTTX-RX
J87-0005
J87-0007
Cord ASSY
Universal Connector FPC
■Relay hardware (E29-1221-14) installation proce-
dure
1. Fit one side of the relay hardware to a right corner of the
chassis using a pair of tweezers q.
2. Fit the other side of the relay hardware to the rib of the
chassis w.
@:

TK-5220
10
DISASSEMBLY FOR REPAIR
■Changing the channel selector from 16-channel
operation to free
1. Remove the channel selector knob.
2. Remove the circular nut.
3. Remove the mechanical stopper.
4. Reassemble the circular nut and channel selector knob
that were removed in steps 1 and 2, in their original posi-
tions.
Channel selector knob
(K29-9408-13)
Circular nut
(N14-0844-04)
Mechanical stopper
(D32-0446-14)
■Assembly information (Sheet/Cushion)
When “Main Parts” is changed (ordered), “Assembled
Sheet/Cushion” should also be changed (ordered) to-
gether.
The Sticker and Sheet etc are non-reusable parts. It re-
quires the new one to get the radio’s performance after
repairs.
For example, when “Plastic Cabinet (A02-4002-23 (6-
key)/A02-4003-23 (18-key))” is changed, “Sticker (B42-
7296-04)”, “Badge (B43-1634-04)” and “Fibrous Sheet
(G10-1373-04)” should be ordered and changed together
because Sticker (B42-7296-04), Badge (B43-1606-04) and
Fibrous Sheet (G10-1373-04) are non-reusable.
Main Parts Assembled Sheet/ Cushion
Part Name Part Number Part Name Part Number Remark
Plastic Cabinet (6-key) A02-4002-23 Sticker B42-7443-04 “P25” is printed.
Badge B43-1634-04 “KENWOOD” is printed.
Plastic Cabinet (18-key) A02-4003-23 Fibrous Sheet (SP) G10-1373-04
LCD ASSY B38-0923-05 Adhesive Sheet (LCD) J99-0714-04
Used for fixing the LCD ASSY on the Illumination Guide
(LCD).
Also used for fixing the Illumination Guide (LCD) on the
Control Unit.
Cord ASSY (50-pin FPC) X42-3340-10 Cushion (50-pin FPC) G13-2258-04
Speaker T07-0755-15
Rubber Cushion (SP) G11-4272-14
Sheet (SP) G11-4458-14
Used for stabilizing the waterproof performance.
“•” (a hole) on the Sheet (SP) shows the upper side (6-key
FPC side).
Switch Unit (6-key FPC) X41-3720-10
Adhesive Sheet
(6-key FPC) J99-0390-04 Used for fixing the Switch Unit (6-key FPC) from the back side of the Holder (FG-SP) before soldering.
Adhesive Sheet
(6-key FPC) J99-0712-14 Used for fixing the Switch Unit (6-key FPC) on the Holder (FG-SP).
Switch Unit (PTT FPC) X41-3710-10
Sheet (PTT) G11-4428-04 Used for fixing the Push Knob (PTT) on the Switch Unit (PTT
FPC) and stabilizing the waterproof performance.
Adhesive Sheet
(PTT FPC) J99-0711-04 Used for fixing the Switch Unit (PTT FPC) on the Chassis.
Chassis A10-4111-21
Relay Hardware
(VCO-Chassis) E29-1221-14 Used for stabilizing the shield performance of the VCO.
Sheet (Air) G11-4331-04 This sheet is put on the leak check hole.
This sheet lets air through, but does not let water through.
Rubber Sheet (FET) G11-4429-04 Used for stabilizing the radiation performance of the FET.
Sheet (Air) G11-4440-04 This sheet is a protect cover of the sheet (G11-4331-04).
Cushion (ANT) G13-2220-04 Used for fixing the Terminal ASSY.
Terminal Block E72-0425-03 Adhesive Sheet
(Terminal Block) J99-0725-04 Used for fixing the Terminal Block and the Packing (Terminal Block).

TK-5220
11
CIRCUIT DESCRIPTION
1. Overview
The TK-5220 is a VHF portable transceiver designed to
operate in the frequency range of 136 to 174MHz. The unit
consists of receiver, transmitter, phase-locked loop (PLL)
frequency synthesizer, base band parts, power supply, and
control circuits.
2. Frequency Configuration
The receiver is a double-conversion superheterodyne
using the first intermediate frequency (IF) of 58.05MHz
and the second IF of 450kHz. Incoming signals from the
antenna are mixed with the local signal from the PLL circuit
to produce the first IF of 58.05MHz. This is then mixed with
the 57.6MHz second local oscillator output to produce the
450kHz second IF. The transmit signal frequency is gener-
ated by the PLL VCO, and modulated by the signal from the
DSP. It is then amplified and fed to the antenna.
x3
57.6MHz
ANT
SW
RF
AMP
MIX
IF AMP
PLL
VCO
Base band circuit
ANT
TX/RX: 136~174MHz
136~174MHz
MCF
CF
450kHz
58.05MHz
19.2MHz
194.05~232.05MHz
PA
AMP
TX
AMP
VC
TCXO
AF
AMP
MIC
AMP
1st MIX SP
MIC
Fig. 1 Frequency configuration
Fig. 2 RF and IF circuit
3. Receiver System
3-1. RF Circuit
An incoming RF signal from the antenna terminal is
passed through the antenna switch (D104, D105, D209 and
D211) and then the bandpass filter (L220, L224). The band-
pass filter is adjusted by a variable capacitor. The input volt-
age to the variable capacitor is regulated by the voltage out-
put from the D/A converter (IC703). The signal is amplified
by an RF amplifier (Q204), and passed through the bandpass
filter (L210, L215). The resulting signal is applied to the first
mixer (Q203), where it is mixed with the first local oscillator
signal output from the frequency synthesizer to produce the
first IF (58.05MHz).
3-2. IF Circuit
The first IF signal is passed through a four-pole mono-
lithic crystal filter (XF200) to reject adjacent channel signals.
The filtered first IF signal is amplified by the first IF amplifier
(Q202) and then applied to the lF system IC (IC202). The IF
system IC provides a second mixer, AGC amplifier, and RSSI
(Received Signal Strength Indicator).
The second mixer mixes the first IF signal with the
57.6MHz of second local oscillator output and produces the
second IF signal of 450kHz.
The second IF signal is passed through the ceramic filter
(CF200) to reject the adjacent channel signal. The filtered
second IF signal is amplified by the AGC amplifier.
The signal from the AGC amplifier is input to the ASIC
(IC108) through the ceramic filter (CF201) and operational
amplifier (IC203).
IC413
INAMT
IC713
(2/2)
IC409
SWSW
IC202
MIX, AGC
EXAMT
IC704 IC707
IC108
ASIC
IC102
DSP
IC408
IC203
IC412
IC703
AMT
VOL
CF201
BPF
IF AMP
Q202
MCF
XF200
BPF
Q201
2nd OSC
X1
19.2MHz
VC
TCXO
x3 CF200
BPF
INT. SP
EXT. SP
RF AMP
Q204
LPF
ANT
ANT
SW
1st MIX
Q203
L109,L110,
L113
BPF
L210,L215
1st PLL OSC (PLL)
BPF
L220,L224
D104,D105
D209,D211

TK-5220
12
3-3. Audio Amplifier Circuit
Audio processing (high-pass filter, low-pass filter, de-
emphasized and so on) at FM mode and decoding at P25
mode are processed by DSP. The audio signal from IC108
and IC102 goes through the amplifier (IC704). The signal
then goes through a mute switch (IC707), amplifier (IC713),
electronic volume control (IC703), and AF amplifier (IC408).
While busy, AMT becomes Low to turn IC707 on, and
the signal is fed to the AF switch. While INAMT is High, the
AF switch (IC409) selects the internal speaker, and the au-
dio signal is fed to the internal audio power amplifier (IC413),
and output to the internal speaker. While EXAMT is High,
the AF switch (IC409) selects the external speaker, and
the audio signal is fed to the external audio power ampli-
fier (IC412), and output to the external speaker. The power
supply for IC413 and IC412 is turned on while INAMT or EX-
AMT is High.
The speaker is switched by the logic of the speaker
switching terminal SSW on the universal connector. When
the SP-MIC is not attached, SSW becomes High. IC108
detects the logic of SSW and activates either INAMT or EX-
AMT.
Q406
Q405
IC409
IC413
VDD
INT. SP
SHUT DOWN
B
INAMT
EXAMT
AF signal
from IC408
IC412
VDD
EXT. SP
SHUT DOWN
Fig. 3 Audio amplifier circuit
3-4. Squelch Circuit
It amplifies the demodulated noise signal from IC108
after filtering through the BPF circuit. Then, the amplified
signal is converted to a DC signal by the detection circuit.
The converted signal is fed back to IC108.
DET
IC108
IC702
(1/2)
ASQAPC
ASQDET
LPF
IC711
(2/2)
HPF
Q704
AMP
D705
RECT
IC711
(1/2)
AMP
Fig. 4 Squelch circuit
4. Transmitter System
4-1. Audio Band Circuit
The signal from the internal microphone goes through
the mute switch (Q5). When the SP-MIC is not attached, the
microphone switching terminal (MSW) on the universal con-
nector becomes High, and the mute switch (Q5) is turned
on. When the SP-MIC is attached, MSW is connected to
GND inside the SP-MIC. For this reason, Q5 is turned off,
the internal microphone is muted, and only the input of the
external microphone is supplied to the microphone ampli-
fier. The signal from the microphone goes through the mute
switch (Q707), and is amplified by IC716 (1/2) and limited by
the AGC circuit which is composed of D703, D704, Q705
and Q706.
4-2. Base Band Circuit
The audio signal output from the base band circuit is con-
verted to digital data with a sampling frequency of 48kHz.
This digital data is sent to the DSP (IC102), and voice signals
of 300Hz or lower and frequencies of 3kHz or higher are cut
off and an audio range of 300Hz to 3kHz is extracted. The
audio signal is then pre-emphasized in FM mode and syn-
thesized with the signals, such as QT and DQT, as required,
and is then output from IC108. In Digital mode, the audio
signal is converted to the 4-Level FSK base band signal and
output from IC108. The DTMF and MSK base band signals
are also generated by the DSP and output by IC108.
LPF (IC705) works as a smoothing filter. The DAC (IC703)
assigns the base band signal to the VCO and VCTCXO (X1).
At this time, the level output according to the transmit car-
rier is fine-adjusted according to each modulation method.
SW
Q707 IC712
MM
AMP
IC710
(1/2)
LPF
IC706
LPF
IC705
(1/2)
AMP IC703
IC710
(2/2)
IC108
ASIC
IC102
DSP
LPF
IC705
(2/2)
AMP
IC5
AMP
VCTCXO
X1
VCO
IC4
(1/2)
AMP
AGC
IC716
(1/2)
D703,D704
Q705,Q706
SW
Q5
Q4
SW
MSW
SCSW
INT. MIC
EXT. MIC
Fig. 5 Audio band and Base band circuit
CIRCUIT DESCRIPTION

TK-5220
13
4-3. VOX
IC716 (2/2) amplifies the audio signal captured in the mi-
crophone. The signal is then converted into the DC voltage,
rectified by D706. The DC voltage activates the ASIC (IC108),
and the VOX starts.
4-4. Drive and Final Amplifier
The signal from the T/R switch (D100 is on) is amplified
by the drive amplifier (Q102 and Q103) to 25~27dBm. The
output of the drive amplifier is amplified by the RF power
amplifier (Q106) to 5.0W (1W when the power is low). The
RF power amplifier is MOS FET. The output of the RF power
amplifier is then passed through the harmonic filter (LPF)
and antenna switch (D104, D105 are on) and applied to the
antenna terminal.
4-5. APC Circuit
The APC circuit always monitors the current flowing
through the RF power amplifier (Q106) and keeps a constant
current. The voltage drop at R136, R138 and R141 is caused
by the current flowing through the RF power amplifier and
this voltage is applied to the differential amplifier (IC100 1/2).
IC100 (2/2) compares the output voltage of IC100 (1/2) with
the reference voltage from IC108, and the output of IC100
(2/2) controls the VGG of Q102, Q103 and Q106 to make
the both voltages the same. The change of power high/low
is carried out by the change of the reference voltage. Q105,
Q107 and Q110 are turned on and Q104 and Q109 are
turned off in transmit and the APC circuit is active.
Fig. 6 Drive and final amplifier and APC circuit
Final
AMP
VDD
R136
VGG
IC100
(1/2)
From
T/R SW
(D100)
REF
VOL
(IC108)
+B
LPF
ANT
SW
D104,D105Q106
Drive
AMP
Q102
Pre-Final
AMP
Q103
ANT
R138
R141
IC100
(2/2)
5. PLL Frequency Synthesizer
5-1. VCTCXO (X1)
VCTCXO (X1) generates a reference frequency of
19.2MHz for the PLL frequency synthesizer. This reference
frequency is applied to pin 9 of the PLL IC (IC3) and is con-
nected to the IF circuit as a 2nd local signal through the
Tripler (Q201). The VCTCXO oscillation frequency is deter-
mined by the DC voltage of the VC terminal. The VC voltage
is fixed to 1.65V by R59 and R60, and supplied to the VC
terminal through IC5. The modulation signal is also fed to
VC terminal through IC5.
The frequency adjustment is achieved by switching the
ratio of dividing frequency that is not adjusted by the DC
voltage impressed to VC. The resolution of the adjusting fre-
quency is approximately 8Hz. Because twice the VCO out-
put are input for the input frequency of PLL IC, the sending
and receiving frequency can be adjusted by approximately
4Hz resolution.
5-2. VCO
There is a RX VCO and a TX VCO.
The TX VCO (Q10) generates a transmit carrier and the
RX VCO (Q8) generates a 1st local signal. For the VCO oscil-
lation frequency, the transmit carrier is 136 to 174 MHz and
the 1st local receive signal is 194.05 to 232.05MHz.
The VCO oscillation frequency is determined by one sys-
tem of operation switching terminal “T/R” and two systems
of voltage control terminals “CV” and “ASSIST”.
The operation switching terminal, “T/R”, is controlled by
the control line (/T_R) output from the ASIC (IC108). When
the /T_R logic is low, the VCO outputs the transmit carrier
and when it is high, it outputs a 1st local receive signal.
The voltage control terminals, “CV” and “ASSIST”, are
controlled by the PLL IC (IC3) and ASIC (IC108) and the
output frequency changes continuously according to the
applied voltage. For the modulation input terminal, “VCO_
MOD”, the output frequency changes according to the
applied voltage. This is used to modulate the VCO output.
“VCO_MOD” works only when “/T_R” is low.
CIRCUIT DESCRIPTION

TK-5220
14
5-3. PLL IC (IC3)
The PLL IC compares the differences in phases of the
VCO oscillation frequency and the VCTCXO reference
frequency, returns the difference to the VCO CV terminal
and realizes the “Phase Locked Loop” for the return con-
trol. This allows the VCO oscillation frequency to accurately
match (lock) the desired frequency.
When the frequency is controlled by the PLL, the fre-
quency convergence time increases as the frequency differ-
ence increases when the set frequency is changed. To sup-
plement this, the ASIC is used before control by the PLL IC
to bring the VCO oscillation frequency close to the desired
frequency. As a result, the VCO CV voltage does not change
and is always stable at approximately 2.5V.
The desired frequency is set for the PLL IC by the ASIC
(IC108) through the 3-line “SDO1”, “SCK1”, “/PCS_RF”
serial bus. Whether the PLL IC is locked or not is monitored
by the ASIC through the “PLD” signal line. If the VCO is not
the desired frequency (unlock), the “PLD” logic is low.
5-4. Doubler (Q4)
The doubler (Q4) extracts the twice harmonic component
from the signal from the VCO. This twice harmonic compo-
nents is then fed into PLL (IC3) through band pass filter.
Band pass filter is consists of two filter. One is for TX
(L3,L5,L7) and pass band is 272.0 to 348.0MHz. The other
is for RX 1st local (L2,L6,L30) and pass band is 388.1 to
464.1MHz.
5-5. Local Switch (D100, D201)
The connection destination of the signal output from the
buffer amplifier (Q100) is changed with the diode switch
(D100) that is controlled by the transmission power supply,
50T, and the diode switch (D201) that is controlled by the
receive power supply, 50R. If the 50T logic is high, it is con-
nected to a send-side pre-drive (Q102). If the 50T logic is
low, it is connected to a receive-side mixer (Q203).
6. Control Circuit
The control circuit consists of the ASIC (IC108) and its
peripheral circuits. IC108 mainly performs the following;
1) Switching between transmission and reception by PTT
signal input.
2) Reading system, zone, frequency, and program data
from the memory circuit.
3) Sending frequency program data to the PLL.
4) Controlling squelch on/off by the DC voltage from the
squelch circuit.
5) Controlling the audio mute circuit by decode data input.
6-1. ASIC
The ASIC (IC108) is a 32-bit RISC processor, equipped
with peripheral function and ADC/DAC.
This ASIC operates at 18.432MHz clock and 3.3V /1.5V
DC. It controls the flash memory, SRAM, DSP, the receive
circuit, the transmitter circuit, the control circuit, and the dis-
play circuit and transfers data to or from an external device.
Fig. 7 PLL block diagram
CIRCUIT DESCRIPTION
Loop
Filter
BUFF
AMP
Ripple
Filter
VCO
150C
VC
TCXO
PLL
IC
IC3 Q11
Q8,Q10
D8,D9,D12~D17
BUFF
AMP
Q100
Q4
SDO1
SCK1
/PCS_RF
X1
19.2MHz
T/R
SW
D100,D201
50C
50C
to TX stage
50T
50R
to 1st Mixer
IC4 (1/2)
Q12
Q3
IC2
CV
VCO_MOD
ASSIST
BPF(RX)
L2,L6,L30
BPF(TX)
L3,L5,L7
RF
SW
D5,D6
RF
SW
D2,D3
Doubler

TK-5220
15
6-2. Memory Circuit
The memory circuit consists of the ASIC (IC108) and the
SRAM (IC103) and flash memory (IC101). The flash memory
has capacity of 32M-bit that contains the transceiver control
program for the ASIC and stores the data. It also stores the
data for transceiver channels and operating parameter that
are written by the FPU. This program can be easily written
from external devices. The SRAM has capacity of 1M-bit
that contains work area and data area.
■Flash memory
Note: The flash memory stores the data that is written by
the FPU (KPG-112D), tuning data (Deviation, Squelch, etc.)
,and firmware program (User mode, Test mode, Tuning
mode, etc.). This data must be rewritten when replacing the
flash memory.
■SRAM (Static memory)
Note: The SRAM has temporary data area and work area.
When the power supply is off, it is backed up by an internal
secondary lithium battery. Therefore, the saved data is not
lost.
■Real-time clock
The clock function is based on real-time clock IC (IC106).
When the power supply is off, it is backed up by an internal
secondary lithium battery.
6-3. LCD
The LCD is controlled using the bus lines on the connec-
tor (CN1) of the Control unit (X53-448). It corrects the LCD
contrast voltage using IC1.
6-4. Key Detection Circuit
Keys are detected using the key scan circuit in IC108.
The /KEYI signals that are normally pulled down go high
when any key is pressed.
6-5. Low Battery Warning
The battery voltage is divided using R444 and R445 and
is detected by the ASIC (IC108). When the battery voltage
falls below the voltage set by the Low battery warning ad-
justment, the red LED blinks to notify the operator that it is
time to replace the battery. If the battery voltage falls even
more (approx. 5.8V), a beep sounds and transmission stops.
Low battery warning Battery condition
The red LED blinks during
transmission.
The battery voltage is low but
the transceiver is still usable.
The red LED blinks and the
warning tone beeps while the
PTT switch is pressed.
The battery voltage is low and
the transceiver is not usable to
make calls.
6-6. DSP
The DSP circuit consists of a DSP (IC102) and processes
the base band signal. The DSP operates on an external clock
of 18.432MHz (the same as the IC108), the I/O section op-
erates at 3.3V and the core section operates at 1.5V. The
DSP carries out the following processes:
• C4 FM
• Analog FM pre-emphasis/de-emphasis
• Vocoder processing between audio codec and modula-
tion/demodulation
• CAI processing, such as error correction encoding
• QT/DQT encoding/decoding
• DTMF encoding/decoding
• MSK encoding/decoding
• 2-tone encoding/decoding
• Compressor/expander processing
• Voice scrambler processing
• Transmit/receive audio filtering processing
• Microphone amplifier AGC processing
• Audio mute processing
• Modulation level processing
7. Power Supply Circuit
The battery voltage (+B) is provided from the battery
terminal on the TX/RX unit (X57). The battery voltage passes
through the 2.5A fuse (F400), and goes to the RF final am-
plifier, AVR ICs (IC400, IC403), and Control unit (X53-448).
In the control unit, +B is connected to the DC/DC (IC407),
AVR ICs (IC411, IC708, IC416), and voltage detector IC
(IC414). The voltage detector watches the battery voltage.
If the battery voltage is 5.6V or higher, the detector outputs
High. While the output of IC414 is High, IC416 and Q409
provide 3.1V (31BU) to the backup-section.
When the VOL SW is turned on, SB1 becomes high (bat-
tery voltage). The DC/DC (IC407) operates if both SB1 and
the output of the detector are high. IC407 outputs 3.8V and
it activates IC404 (33M), IC717 (15M), and IC406 (33A). As a
result, the ASIC and DSP operate.
The SBC signal becomes High after the ASIC operates,
IC708 (5A), Q403 on the Control unit (SB2) and Q403 on the
TX-RX unit (SB3) are turned on. IC402 and IC403 operate by
turning on these AVR ICs and FET switches.
The 5UC signal becomes High when an option is in-
stalled on the universal connector. Then IC411 (50U) oper-
ates.
When the /SAVE signal becomes High, IC400 (50C)
operates. The output of IC400 is connected to three FET
switches (Q401, Q402, Q405). When the SBC signal be-
comes High, IC403 (33C) operates. The FET switches are
controlled by the ASIC. Q405 (50T) is turned on in transmit
mode. Q401 (50R) and Q402 (50IF) are turned on in receive
mode.
When the VOL SW is turned off, the /PSW signal be-
comes Low. After detecting the /PSW signal, the ASIC
changes the SBC signal to Low. Then the power supplies
except IC416 (31BU) stop.
CIRCUIT DESCRIPTION

TK-5220
16
Q405
50T SW
Q401
50R SW
Q402
50IF SW
IC400
AVR
/SAVE
/5TC
5RC
SBC
CN400
50R
50IF
+B
50C
50T
RX circuit
RF Final AMP
APC
VCO
TX circuit
IF circuit
IC402
DC/DC
150C Assist, Tune
IC403
DC/DC
-10V LCD Bias
31BU SRAM, RTC
IC403
AVR IC
33C PLL, VCTCXO
Q403
SB3 SW
SB3 TX/Busy LED
F400
2.5A
IC411
AVR IC
5UC 50U Universal
IC416
AVR IC Q409
31BU
IC708
AVR IC
5A Option
Q403
SB2 SW
SBC SB2 BackLight
Key Light
33M
SB1
ASIC, DSP I/O,
Flach, LCD DRV
IC407
DC/DC IC404
AVR
VOL SW
15M ASIC, DSP core
IC717
DC/DC
33A
/PSW
/BINT
ASIC Analog,
Audio
IC406
AVR
IC414
Detect
Q408
AND
D408
OR
D412
OR
Q402
Lvl Conv
IC108
ASIC
Q401
Lvl Conv
CN404
Control unit (X53)
SBC
TX-RX unit (X57)
Fig. 8 Power supply circuit
8. Signaling Circuit
8-1. Encode (QT/DQT/DTMF/2-tone/MSK)
Each signaling data signal of QT, DQT, DTMF, 2-tone
and MSK is generated by the DSP circuit, superposed on
a modulation signal and output from IC108. The modula-
tion balance of the QT/DQT signal is adjusted by the D/A
converter(IC703) and the resulting signal is routed to the
modulation input of the VCO and VCXO (X1). Each deviation
of the TX QT, DQT, DTMF, 2-tone and MSK tone is adjusted
by changing the output level of IC108 and the resulting
signal is routed to the VCO and VCXO. The RX DTMF tone
is routed to the receive audio signal system, and is output
from the speaker.
8-2. Decode (QT/DQT/DTMF/2-tone/MSK)
The audio signal is removed from the FM detection
signal sent to the DSP circuit and the resulting signal is de-
coded.
9. Compander Circuit
The term “compander” means compressor and expand-
er. The compander reduces noise by utilizing a compressor
and an expander. The transceiver contains a DSP (IC102) to
perform this operation. The transceiver compander can be
turned on or off using the FPU.
CIRCUIT DESCRIPTION

TK-5220
17
Control unit (X53-4480-XX)
Ref. No. Part Name Description
IC1 IC LCD contrast
IC101 IC FLASH ROM
IC102 IC DSP
IC103 IC SRAM
IC104 IC 2 input AND gate
IC105 IC Reset
IC106 IC RTC
IC107 IC Buffer
IC108 IC ASIC
IC109 IC 2 input AND gate
IC401,402 IC Bus switch
IC403 IC Voltage doubling inverter
IC404 IC Voltage regulator (33M)
IC406 IC Voltage regulator (33A)
IC407 IC DC/DC converter
IC408 IC AF AMP
IC409 IC AF switch
IC411 IC Voltage regulator (50U)
IC412,413 IC Audio AMP
IC414 IC Reset
IC415 IC 2 input AND gate
IC416 IC Voltage regulator
IC417,418 IC Dual bus buffer
IC701 IC I/O control
IC702 IC APC LPF
IC703 IC D/A converter
IC704 IC RX AF LPF
IC705 IC Modulation LPF
IC706 IC MIC AMP
IC707 IC RX AF switch
IC708 IC Voltage regulator (5A)
IC709 IC Sidetone mute
IC710 IC MOD/MIC summing AMP
IC711 IC SQL BPF/SQL DC AMP
IC712 IC MIC switch
IC713 IC 1.65V REF/RX summing AMP
IC714 IC OPT switch
IC715,716 IC VOX AMP
IC717 IC DC/DC converter (15M)
Q1,2 Transistor LCD backlight switch
Q3 FET LCD backlight switch
Q4 FET MIC mute control
Q5 FET MIC mute switch
Q101,102 Transistor 12key backlight switch
Ref. No. Part Name Description
Q103 FET 12key backlight switch
Q401,402 FET Level converter
Q403 Transistor SB2 switch
Q404 FET SB2 switch control
Q405 FET AF AMP switch
Q406,407 Transistor Voltage regulator (AF AMP)
Q408,409 Transistor DC switch
Q410 FET DC switch
Q411 FET Level converter
Q412 FET DC switch control
Q413~415 Transistor DC switch
Q701 Transistor OPT switch
Q702 FET Tone switch
Q703 FET W/N noise switch
Q704 Transistor SQL noise AMP
Q705,706 Transistor MIC AGC
Q707 FET MIC mute
D1,2 LED 12key backlight
D3,4 LED LCD backlight
D5,6 LED 12key backlight
D7,8 LED LCD backlight
D9,10 LED 12key backlight
D11 Diode LCD backlight switch
D12~16 Diode Reverse current prevention
D17~21 Zener diode Surge absorption
D22,23 Diode Surge absorption
D101 Diode 12key backlight switch
D102 Diode Reverse current prevention
D401~404 Diode 12key control
D405,406 Diode DC/DC converter
D407 Diode Over voltage prevention
D408 Diode DC/DC converter control
D409,410 Diode SP control
D411 Diode RTC BATT control
D412 Diode DC switch control
D413 Diode RTC BATT control
D414,415 Diode Reverse current prevention
D416 Diode 33M control
D417 Diode 33A control
D701 Diode 5A switch
D702 Diode PLD control
D703,704 Diode Detector
D705 Diode Noise detector
D706 Diode VOX detector
D707 Diode VOX
COMPONENTS DESCRIPTION

TK-5220
18
TX-RX unit (X57-7820-10)
Ref. No. Part Name Description
IC1 IC Temperature sensor
IC2 IC AF AMP for VCO tune
IC3 IC PLL IC
IC4 IC OP AMP (VCO MOD/APC)
IC5 IC DC AMP for TCXO MOD
IC100 IC Auto power control
IC200,201 IC DC AMP for BPF
IC202 IC FM IC
IC203 IC Buffer
IC400 IC Voltage regulator (50C)
IC401 IC 50T control
IC402 IC DC/DC converter
IC403 IC Voltage regulator (33C)
IC404 IC OP AMP (RSSI/VAGC)
Q1,2 Transistor Buffer AMP switch
Q3 Transistor Ripple filter
Q4 Transistor Buffer AMP
Q6 Transistor Ripple filter
Q7 FET T/R switch
Q8,10 FET VCO oscillation
Q9 FET T/R switch
Q11 Transistor Buffer AMP
Q12 FET Buffer AMP
Q13 FET Buffer AMP switch
Q100 Transistor Buffer AMP
Q102 FET Drive AMP
Q103 FET Pre-final AMP
Q104,105 Transistor APC switch
Q106 FET RF final AMP
Q107,109 FET APC switch
Q110 Transistor APC switch
Q201 Transistor 2nd Local tripler
Ref. No. Part Name Description
Q202 Transistor IF AMP
Q203 FET Mixer
Q204 FET RF AMP
Q401 FET 50R switch
Q402 FET 50IF switch
Q403 FET SB3 switch
Q404 FET DC/DC converter switch
Q405 Transistor 50T switch
Q406 Transistor TX/RX LED switch
D1 Diode Ripple filter
D2,3 Diode fin RF switch
D4 Diode Bypass diode
D5,6 Diode fin RF switch
D7 Diode Ripple filter
D8,9
D12~17
Variable
capacitance
diode
Frequency control
D18
Variable
capacitance
diode
TX modulation
D100 Diode Local switch
D103 Zener diode APC switch
D104,105 Diode Antenna switch
D106 Zener diode APC protect
D201 Diode Local switch
D204,205,
D207,208
Variable
capacitance
diode
Vari-cap tune
D209 Diode Antenna switch
D211 Diode Antenna switch
D213 Diode Reverse protection
D400 Diode Reverse protection
D401 Diode 50T control
D402 LED TX/RX LED
D403 Diode Reverse protection
COMPONENTS DESCRIPTION

TK-5220
✽New Parts. indicates safety critical components.
Parts without Parts No. are not supplied.
Les articles non mentionnes dans le Parts No. ne sont pas fournis.
Teile ohne Parts No. werden nicht geliefert.
19
Ref. No. Address Parts No. Description Desti-
nation
New
parts
Ref. No. Address Parts No. Description Desti-
nation
New
parts
PARTS LIST
L: Scandinavia K: USA P: Canada
Y: PX (Far East, Hawaii) T: England E: Europe
C: China X: Australia M: Other Areas
TK-5220
CONTROL UNIT (X53-4480-XX)
1 1B A02-4002-23 PLASTIC CABINET K
2 1A A02-4003-23 PLASTIC CABINET K2
3 3A A10-4111-04 CHASSIS
4 2B A62-1156-02 PANEL (TOP)
6 1B,1D B09-0712-03 CAP ACCESSORY
7 1A B11-1853-24 FILTER (LCD)
8 1A B11-1854-02 ILLUMINATION GUIDE (LCD)
9 3B B11-1855-04 ILLUMINATION GUIDE (TX/BUSY)
10 1A B38-0923-05 LCD ASSY
- B42-7163-04 STANDARD LABEL
12 1A
✽B42-7443-04 STICKER (P25)
13 1B B43-1634-04 BADGE (KENWOOD)
14 2D
✽B62-2204-00 INSTRUCTION MANUAL
17 2B D32-0446-14 STOPPER (16CH)
19 2A E29-1220-04 RELAY HARDWARE (VCO-PCB)
20 3A E29-1221-14 RELAY HARDWARE (VCO-CHASS)
21 3B E58-0532-05 RECTANGULAR RECEPTACLE (SP/MIC)
22 3B E72-0425-03 TERMINAL BLOCK
24 3A F07-1931-04 COVER (OP BOARD)
- F10-3093-03 SHIELDING COVER (RF)
- F15-1016-04 SHIELDING PLATE (CONT)
- F20-3390-04 INSULATING SHEET (SHIELD COV)
27 2A G02-1836-13 EARTH SPRING (SP)
- G02-1837-04 EARTH SPRING (DC/DC)
28 1A G10-1373-04 FIBROUS SHEET (SP)
29 2B G10-1384-14 FIBROUS SHEET (PANEL)
30 2A G11-4272-14 RUBBER CUSHION (SP)
31 3A G11-4331-04 SHEET (AIR)
33 2A G11-4428-04 SHEET (PTT)
34 3A G11-4429-04 RUBBER SHEET (FET)
35 3A G11-4440-04 SHEET (AIR)
36 2A G11-4458-14 SHEET (SP FRONT)
37 2A G11-4459-04 SHEET (TX-RX)
39 2A G11-4476-04 SHEET (ECM)
- G11-4497-04 SHEET (LCD)
40 2A G13-2129-14 CUSHION (TX-RX)
41 2A,3B G13-2220-04 CUSHION (ANT/OPB)
42 2A G13-2249-04 CUSHION (TX-RX)
- G13-2252-04 CONDUCTIVE CUSHION (VGS-1)
43 2A G13-2258-04 CUSHION (50PIN FPC)
45 2A G13-2265-04 CUSHION (TERMINAL)
46 2B G53-1762-02 PACKING (TOP/BATT)
47 3B G53-1763-03 PACKING (TERMINAL)
48 3A G53-1764-03 PACKING (OP BOARD)
49 1B G53-1765-11 PACKING (6KEYS) K
51 1A G53-1766-11 PACKING (12KEY) K2
52 2B G53-1768-04 PACKING (VOL/RD-SW)
53 1B,1D G53-1769-04 PACKING (CAP) ACCESSORY
54 2B G53-1792-04 PACKING (SMA)
50 2D H12-4228-12 PACKING FIXTURE
61 2D H13-2130-04 CARTON BOARD
55 3C
✽H52-2337-02 ITEM CARTON CASE
56 2A J19-5505-11 HOLDER (FG-SP)
57 2B J19-5506-03 HOLDER (VOL/ENC)
58 2A J19-5507-02 HOLDER (OPB)
59 2B J21-8579-04 MOUNTING HARDWARE (HOLDER)
60 1C J29-0730-05 BELT CLIP ACCESSORY
62 2B J30-1296-04 SPACER (VOL)
64 2B J87-0007-15 FPC (LEAD FREE) (UNIVERSAL)
63 3B J87-0028-05 FPC (LEAD FREE) (VOL ENC)
66 2B J99-0390-04 ADHESIVE SHEET (6KEY FPC)
67 3A J99-0711-04 ADHESIVE SHEET (PTT FPC)
68 2B J99-0712-14 ADHESIVE SHEET (6KEY FPC)
69 1A,2A J99-0714-04 ADHESIVE SHEET (LCD)
70 3B J99-0715-08 ADHESIVE SHEET (UNIVERSAL)
- J99-0719-04 ADHESIVE SHEET (SP-SHELD)
72 3B J99-0725-04 ADHESIVE SHEET (T-BLOCK)
- J99-0727-04 ADHESIVE SHEET (IP TOP)
- J99-0728-04 ADHESIVE SHEET (IP EMG)
75 3A J99-0732-04 ADHESIVE SHEET (IP COVER)
77 3A K25-2001-03 PUSH KNOB (PTT)
78 1A K29-9405-03 KNOB (PTT)
79 1A K29-9406-03 BUTTON KNOB (SIDE/PF-KEY)
80 1B K29-9407-03 KNOB (VOL)
81 1B K29-9408-13 KNOB (ENC)
A 1B,1D N08-0564-04 DRESSED SCREW ACCESSORY
B 3B N09-2426-14 HEXAGON HEAD SCREW (TERMINAL-)
C 3A N09-2440-15 SPECIAL SCREW (CASE/CHASS)
D 2A,2B N09-6549-04 STEPPED SCREW (HOLDER)
E 2B,3A N09-6554-05 PAN HEAD SCREW (ANT/OPB)
F 2B N14-0844-04 CIRCULAR NUT (VOL/RO-SW)
- N16-0020-48 SPRING WASHER (IS)
G 1C N30-3008-60 PAN HEAD MACHINE SCREW (CLIP)
H
1A,2A,2B N83-2005-48 PAN HEAD TAPTITE SCREW (UNIT)
- N88-2005-48 FLAT HEAD TAPTITE SCREW (IS)
85 2A T07-0755-15 SPEAKER
86 2A T91-0575-05 MIC ELEMENT
88 2A W09-0971-05 LITHIUM CELL
90 3A
✽X41-3760-10 SWITCH UNIT (PTT)
91 2B
✽X41-3770-10 SWITCH UNIT (6KEY)
92 2A
✽X42-3380-10 CORD ASSY (50PIN)
D1-10 B30-2215-05 LED K2
D3,4 B30-2215-05 LED K
D7,8 B30-2215-05 LED K
C1 CK73HB1A104K CHIP C 0.10UF K
C2-6 CK73GB1E105K CHIP C 1.0UF K
C7,8 CK73HB1A104K CHIP C 0.10UF K
C10 CK73HB1A104K CHIP C 0.10UF K
C11 CK73HB0J105K CHIP C 1.0UF K
TK-5220
CONTROL UNIT (X53-4480-XX) -10: K -11: K2

TK-5220
20
Ref. No. Address Parts No. Description Desti-
nation
New
parts
PARTS LIST
Ref. No. Address Parts No. Description Desti-
nation
New
parts
CONTROL UNIT (X53-4480-XX)
C12-15 CK73HB1H471K CHIP C 470PF K
C16,17 CC73HCH1H101J CHIP C 100PF J
C23 CK73HB1H102K CHIP C 1000PF K
C24 CC73HCH1H470J CHIP C 47PF J
C25-27 CK73HB1H102K CHIP C 1000PF K
C28-34 CC73HCH1H101J CHIP C 100PF J
C35 CK73HB1H102K CHIP C 1000PF K
C36 CK73HB1E682K CHIP C 6800PF K
C37 CK73HB1H102K CHIP C 1000PF K
C38 CC73HCH1H101J CHIP C 100PF J
C40 CC73HCH1H221J CHIP C 220PF J
C41 CC73HCH1H101J CHIP C 100PF J
C101-104 CK73HB1A104K CHIP C 0.10UF K
C105 CK73HB0J105K CHIP C 1.0UF K
C106 CK73HB1E103K CHIP C 0.010UF K
C107 CK73HB1A104K CHIP C 0.10UF K K
C107,108 CK73HB1A104K CHIP C 0.10UF K K2
C109,110 CK73HB1H102K CHIP C 1000PF K
C111-113 CK73HB1A104K CHIP C 0.10UF K
C114 CK73HB0J105K CHIP C 1.0UF K K2
C115 CK73HB1H471K CHIP C 470PF K K2
C116,117 CK73HB1A104K CHIP C 0.10UF K
C118,119 CK73HB0J105K CHIP C 1.0UF K
C120,121 CK73HB1A104K CHIP C 0.10UF K
C122-124 CK73HB1E103K CHIP C 0.010UF K
C130 CK73HB1E103K CHIP C 0.010UF K
C131 CK73HB1A104K CHIP C 0.10UF K
C133 CS77CP0J100M CHIP TNTL 10UF 6.3WV
C134 CK73HB1E103K CHIP C 0.010UF K
C135 CK73HB1H102K CHIP C 1000PF K
C136 CK73HB1E103K CHIP C 0.010UF K
C137 CK73GB1E105K CHIP C 1.0UF K
C138-140 CK73HB1A104K CHIP C 0.10UF K
C141 CC73HCH1H101J CHIP C 100PF J
C142 CS77CP0J100M CHIP TNTL 10UF 6.3WV
C143 CK73HB1E103K CHIP C 0.010UF K
C144 CK73GB1E105K CHIP C 1.0UF K
C145-148 CK73HB1A104K CHIP C 0.10UF K
C149 CK73HB1E103K CHIP C 0.010UF K
C150 CK73GB1E105K CHIP C 1.0UF K
C151-155 CK73HB1A104K CHIP C 0.10UF K
C156,157 CK73HB1H102K CHIP C 1000PF K
C158 CK73HB1E103K CHIP C 0.010UF K
C159 CK73HB1A104K CHIP C 0.10UF K
C160,161 CK73HB1E682K CHIP C 6800PF K
C401,402 CK73HB1A104K CHIP C 0.10UF K
C403-405 ✽CS77CP1C2R2M CHIP TNTL 2.2UF 16WV
C406 CK73HB0J105K CHIP C 1.0UF K
C407,408 CK73HB1H102K CHIP C 1000PF K
C409 CK73HB0J105K CHIP C 1.0UF K
C411,412 CK73HB0J105K CHIP C 1.0UF K
C414 CK73HB0J105K CHIP C 1.0UF K
C415 ✽CS77BP1A100M CHIP TNTL 10V 4V
C416 CK73FB1A106K CHIP C 10UF K
C417 CC73HCH1H221J CHIP C 220PF J
C418 CK73HB1E103K CHIP C 0.010UF K
C419 CK73FB1E475K CHIP C 4.7UF K
C420 CK73HB1E103K CHIP C 0.010UF K
C421 CK73HB1E682K CHIP C 6800PF K
C422 CC73HCH1H100C CHIP C 10PF C
C424,425 CK73HB1A104K CHIP C 0.10UF K
C427 CK73HB1E103K CHIP C 0.010UF K
C428 CC73HCH1H030C CHIP C 3.0PF C
C429,430 CK73HB1A104K CHIP C 0.10UF K
C431 CK73FB1A106K CHIP C 10UF K
C433 CK73FB1A106K CHIP C 10UF K
C435-438 CK73HB1A563K CHIP C 0.056UF K
C439,440 CK73HB1A104K CHIP C 0.10UF K
C441 CK73GB1E105K CHIP C 1.0UF K
C442 CK73HB1H471K CHIP C 470PF K
C443 CK73HB1E103K CHIP C 0.010UF K
C445 CK73HB1H102K CHIP C 1000PF K
C446 CK73GB1E105K CHIP C 1.0UF K
C447 CK73HB1H102K CHIP C 1000PF K
C448-450 CK73HB0J105K CHIP C 1.0UF K
C452,453 CK73HB1E103K CHIP C 0.010UF K
C454 CK73GB1E105K CHIP C 1.0UF K
C455-457 CK73HB1H471K CHIP C 470PF K
C459 CK73HB1H471K CHIP C 470PF K
C460 CK73HB1E682K CHIP C 6800PF K
C461-463 CK73HB1H471K CHIP C 470PF K
C464 CK73HB1E103K CHIP C 0.010UF K
C465 CK73HB1H102K CHIP C 1000PF K
C466 CK73HB1E682K CHIP C 6800PF K
C467,468 CK73HB1A104K CHIP C 0.10UF K
C469,470 CK73HB1H102K CHIP C 1000PF K
C480 CK73HB1E103K CHIP C 0.010UF K
C701 CK73HB1A104K CHIP C 0.10UF K
C703 CK73GB0J475K CHIP C 4.7UF K
C704,705 CK73HB1A104K CHIP C 0.10UF K
C706 CC73HCH1H680J CHIP C 68PF J
C707 CC73HCH1H270J CHIP C 27PF J
C708 CK73HB1A104K CHIP C 0.10UF K
C709 CK73HB0J105K CHIP C 1.0UF K
C710 CK73HB1E103K CHIP C 0.010UF K
C711 CK73HB1A104K CHIP C 0.10UF K
C712 CK73HB1E103K CHIP C 0.010UF K
C713 CK73HB1H332K CHIP C 3300PF K
C714 CK73HB1H122K CHIP C 1200PF K
C715 CK73HB1A104K CHIP C 0.10UF K
C716 CK73HB1H681K CHIP C 680PF K
C717 CK73HB1E103K CHIP C 0.010UF K
C718 CK73HB1H152K CHIP C 1500PF K
C719 CK73HB1A104K CHIP C 0.10UF K
C720 CK73HB1E103K CHIP C 0.010UF K
C721 CK73HB1A104K CHIP C 0.10UF K
C722 CK73HB1E103K CHIP C 0.010UF K
C723 CK73HB1A104K CHIP C 0.10UF K
C724 CK73HB1E103K CHIP C 0.010UF K
C725 CC73HCH1E181J CHIP C 180PF J
C726,727 CK73HB1A104K CHIP C 0.10UF K
C728 CK73HB1H331K CHIP C 330PF K
C730 CK73HB1H331K CHIP C 330PF K
C731,732 CK73HB1E103K CHIP C 0.010UF K
C734 CK73HB1H102K CHIP C 1000PF K
C735 CK73HB1H122K CHIP C 1200PF K
C736,737 CK73HB1A104K CHIP C 0.10UF K
C738 CK73HB1H102K CHIP C 1000PF K
C739 CK73HB1E682K CHIP C 6800PF K
C740 CK73HB1H102K CHIP C 1000PF K