Kenwood TK - 8162 User manual

© 2005-7 PRINTED IN JAPAN
B51-8723-00 (N)375
UHF FM TRANSCEIVER
TK-8160/8162
SERVICE MANUAL
GENERAL .................................................. 2
SYSTEM SET-UP ...................................... 3
OPERATING FEATURES .......................... 4
REALIGNMENT ......................................... 6
DISASSEMBLY FOR REPAIR ................. 10
CIRCUIT DESCRIPTION .......................... 11
SEMICONDUCTOR DATA ...................... 16
COMPONENTS DESCRIPTION .............. 17
PARTS LIST ............................................. 18
EXPLODED VIEW.................................... 26
PACKING ................................................. 27
ADJUSTMENT ........................................ 28
TERMINAL FUNCTION ........................... 33
PC BOARD
DISPLAY UNIT (X54-3510-10) ............ 34
DISPLAY UNIT (X54-3522-70) ............ 36
TX-RX UNIT (X57-711X-XX)............... 38
SCHEMATIC DIAGRAM.......................... 42
BLOCK DIAGRAM ................................... 48
LEVEL DIAGRAM .................................... 50
SPECIFICATION ................... BACK COVER
CONTENTS
Panel assy
(A62-1107-13)
Key top
(K29-9342-01)
Modular jack
(E08-0877-05)
Panel assy
(A62-1108-03)
Key top
(K29-9342-01)
Modular jack
(E08-0877-05)
TK-8160 E, E3, X2
TK-8162 E, E3
This product uses Lead Free solder.

TK-8160/8162
2
INTRODUCTION
SCOPE OF THIS MANUAL
This manual is intended for use by experienced techni-
cians familiar with similar types of commercial grade commu-
nications equipment. It contains all required service informa-
tion for the equipment and is current as of this publication
date. Changes which may occur after publication are covered
by either Service Bulletins or Manual Revisions, which are
issued as required.
ORDERING REPLACEMENT PARTS
When ordering replacement parts or equipment informa-
tion, the full part identification number should be included.
This applies to all parts : components, kits, and chassis. If the
part number is not known, include the chassis or kit number
of which it is a part and a sufficient description of the required
component for proper identification.
PERSONAL SAFETY
The following precautions are recommended for personal
safety :
•DONOT transmit if someone is within two feet (0.6
meter) of the antenna.
•DONOT transmit until all RF connectors are secure and
any open connectors are properly terminated.
•SHUT OFF this equipment when near electrical blasting
caps or while in an explosive atmosphere.
•All equipment should be properly grounded before power-
up for safe operation.
•This equipment should be serviced by only qualified tech-
nicians.
PRE-INSTALLATION CONSIDERATIONS
1. UNPACKING
Unpack the radio from its shipping container and check for
accessory items. If any item is missing, please contact
KENWOOD immediately.
2. PRE-INSTALLATION CHECKOUT
2-1. Introduction
Each radio is adjusted and tested before shipment. How-
ever, it is recommended that receiver and transmitter opera-
tion be checked for proper operation before installation.
2-2. Testing
The radio should be tested complete with all cabling and
accessories as they will be connected in the final installation.
Transmitter frequency, deviation, and power output should
be checked, as should receiver sensitivity, squelch operation,
and audio output. Signalling equipment operation should be
verified.
3. PLANNING THE INSTALLATION
3-1. General
Inspect the vehicle and determine how and where the ra-
dio antenna and accessories will be mounted.
Plan cable runs for protection against pinching or crushing
wiring, and radio installation to prevent overheating.
3-2. Antenna
The favored location for an antenna is in the center of a
large, flat conductive area, usually at the roof center. The
trunk lid is preferred, bond the trunk lid and vehicle chassis
using ground straps to ensure the lid is at chassis ground.
3-3. Radio
The universal mount bracket allows the radio to be
mounted in a variety of ways. Be sure the mounting surface
is adequate to support the radio’s weight. Allow sufficient
space around the radio for air cooling. Position the radio close
enough to the vehicle operator to permit easy access to the
controls when driving.
3-4. DC Power and wiring
1. This radio may be installed in negative ground electrical
systems only. Reverse polarity will cause the cable fuse to
blow. Check the vehicle ground polarity before installation
to prevent wasted time and effort.
2. Connect the positive power lead directly to the vehicle
battery positive terminal. Connecting the Positive lead to
any other positive voltage source in the vehicle is not rec-
ommended.
3. Connect the ground lead directly to the battery negative
terminal.
4. The cable provided with the radio is sufficient to handle
the maximum radio current demand. If the cable must be
extended, be sure the additional wire is sufficient for the
current to be carried and length of the added lead.
4. INSTALLATION PLANNING –CONTROL STATIONS
4-1. Antenna system
Control station. The antenna system selection depends on
many factors and is beyond the scope of this manual. Your
KENWOOD dealer can help you select an antenna system
that will best serve your particular needs.
4-2. Radio location
Select a convenient location for your control station radio
which is as close as practical to the antenna cable entry point.
Secondly, use your system’s power supply (which supplies
the voltage and current required for your system). Make sure
sufficient air can flow around the radio and power supply to
allow adequate cooling.
GENERAL

TK-8160/8162
3
SERVICE
This radio is designed for easy servicing. Refer to the
schematic diagrams, printed circuit board views, and align-
ment procedures contained in this manual.
NOTE
If you do not intend to use the 3.5-mm jack for the external
speaker, fit the supplied speaker-jack cap to stop dust and
sand from getting in.
GENERAL / SYSTEM SET-UP
External
speaker jack
Power input
connector
Antenna
connector
Merchandise received
Choose the type of transceiver
Transceiver programming
KCT-39
Connection cable
KCT-18
Ignition sense cable
KCT-36
Extension cable
KDS-100
Mobile data
terminal
KGP-2A
Modem GPS receiver or
KGP-2B
Modem GPS controller
KES-3
External speaker
See page 6.
A personal computer (IBM PC or compatible),
programming interface (KPG-46),
and programming software (KPG-99D(E))
are required for programming.
Frequency range (MHz) RF power Type
400~430 25W E3
440~470 25W E
470~512 25W X2
(Option)
(Option) (Option)
(Option)(Option)
(Option)
or
Delivery
SYSTEM SET-UP
External
speaker jack
Power input
connector
Antenna
connector
X2
E,E3

TK-8160/8162
4
OPERATING FEATURES
1. Controls and Functions
1-1. Front Panel
q
yu i o
we rt
1-2. Microphone
!0
q(Power) switch
Press to switch the transceiver ON or OFF.
w/ keys
Press to activate their programmable functions (page 5).
eDisplay
Refer to right or next page.
r/ keys
Press to activate their programmable functions (page 5).
tSpeaker
Internal speaker.
yMicrophone jack
Insert the microphone plug into this jack.
uTX/RX Indicator
Lights red while transmitting. Lights green while receiv-
ing a signal.
i, , , and keys
Press to activate their programmable functions (page 5).
okey
Press to activate its programmable function (page 5).
!0 PTT switch
Press this switch, then speak into the microphone to call a
station.
1-3. Display (TK-8160)
Indicator Description
Appears when the key programmed as
Monitor or Squelch Off is pressed.
Appears when the DTMF code of a call
matches the code in your transceiver.
Appears while using the Talk Around
function.
The selected zone is added to the
scanning sequence.
Appears while scanning.
Appears when a message is stored in the
transceiver stack memory. Appears and
blinks when a new message has arrived.
Appears when the AUX port has been
activated.
The selected channel is set as a Priority
channel.
Appears when the Horn Alert function
has been activated.
The selected channel is added to the
scanning sequence.
Appears when Scrambler function has
been selected.
This icon is not used on this transceiver.
Displays the currently selected zone and
channel number, or the channel name.

TK-8160/8162
5
External
speaker jack
Power input
connector
Antenna
connector
1-6. Programmable Functions
The , , , , , , , , and keys can be pro-
grammed with the functions listed below. Ask your dealer
for details on these functions.
• AUX • Operator Selectable Tone 1
• Call 1~Call 2 • Scan Del/Add
• Channel Down • Scan
• Channel Up • Scrambler
• Digit 1x Down 1• Selcall 1
• Digit 10x Down 1• Selcall (5-tone) 1
• Digit 1x Up 1• Selcall + Status 1
• Digit 10x Up 1• Send the GPS data 1
• Direct CH 2, 3 • Squelch Level
• Direct Zone-Channel 1, 3 • Squelch Off
• Display Character 1• Squelch Off Momentary
• Emergency 4• Status 1
• Horn Alert • Talk Around
• Key Lock • Volume Down
• LCD Brightness 1• Volume Up
• Lone Worker • Zone Down
• Monitor • Zone Up
• None
1Digit 1x Down, Digit 10x Down, Digit 1x Up, Digit 10x Up,
Direct Zone-Channel, Display Character, LCD Brightness,
Operator Selectable Tone, Selcall, Selcall (5-tone), Selcall
+ Status, Send the GPS data, and Status are available only
on TK-8160 transceivers.
2 Direct CH is available only on TK-8162 transceivers.
3Direct CH and Direct Zone-Channel can be programmed
only on the , , , , and keys.
4 Emergency can be programmed only on the key.
1-5. Rear Panel
E,E3
OPERATING FEATURES
External
speaker jack
Power input
connector
Antenna
connector
X2
1-4. Display (TK-8162)
Indicator Description
Appears when the key programmed as
Monitor or Squelch Off is pressed.
Appears while using the Talk Around
function.
Appears when Scrambler function has
been selected.
The selected channel is set as a Priority
channel.
Appears while scanning.
The selected channel is added to the
scanning sequence.
Displays the currently selected channel
number (max 16 channels).
Appears when the AUX port or
Horn Alert function has been activated.

TK-8160/8162
6
REALIGNMENT
1. Modes
Mode Function
User mode For normal use.
PC mode Used for communication between the
transceiver and PC (IBM compatible).
PC programming Used to read and write frequency data and
mode other features to and from the transceiver.
PC test mode Used to check the transceiver using the PC.
This feature is included in the FPU.
PC tuning mode Used to tune the transceiver using the PC.
Clone mode Used to transfer programming data from
one transceiver to another.
∗ Self programming You can program the frequency, signalling and
mode other functions using only the transceiver.
∗: Only TK-8160 transceiver
2. How to Enter Each Mode
Mode Operation
User mode Power ON
PC mode Received commands from PC
Clone mode []+Power ON (Two seconds)
* Self programming mode [ ]+Power ON (Two seconds)
∗: Only TK-8160 transceiver
3. PC Mode
3-1. Preface
This transceiver is programmed using a personal com-
puter, a programming interface (KPG-46) and programming
software (KPG-99D(E)).
The programming software can be used with an IBM PC
or compatible. Figure 1 shows the setup of an IBM PC for
programming.
3-2. Connection Procedure
1. Connect the transceiver to the personal computer with
the interface cable.
2. When the Power is switched on, user mode can be en-
tered immediately. When the PC sends a command, the
transceiver enters PC mode.
When data is transmitted from transceiver, the TX indica-
tor blink.
When data is received by the transceiver, the BUSY indi-
cator blink.
In the PC mode, “PROGRAM” (TK-8160) or “P” (TK-8162)
is displayed on the LCD.
User mode PC mode PC programming mode
Clone mode PC test mode PC tuning mode
∗Self programming mode
IBM-PC
KPG-46
TK-8160/TK-8162
KPG-99D(E)
Fig. 1
3-3. KPG-46 Description
(PC programming interface cable : Option)
The KPG-46 is required to interface the transceiver to the
computer. It has a circuit in its D-subconnector (25-pin) case
that converts the RS-232C logic level to the TTL level.
The KPG-46 connects the modular microphone jack of the
transceiver to the computers RS-232C serial port.
3-4. Programming Software Description
KPG-99D(E) is the programming software for transceiver
supplied on a CD-ROM. This software runs under Windows
98, ME, Windows 2000 or XP on an IBM-PC or compatible
machine.
The data can be input to or read from transceiver and ed-
ited on the screen. The programmed or edited data can be
printed out. It is also possible to tune the transceiver.
4. Clone Mode
Programming data can be transferred from one trans-
ceiver to another by connecting them via their modular micro-
phone jacks. The operation is as follows (the transmit trans-
ceiver is the master and the receive transceiver is the slave).
Note :
Clone mode should be enabled.
1. Turn the master transceiver power ON with the [ ] key
held down (2 seconds), “CLONE” (TK-8160 or “C” (TK-
8162) is displayed on the LCD.
2. Power on the slave transceiver.
3. Connect the cloning cable (No. E30-3382-05) to the modu-
lar microphone jacks on the master and slave.
4. Press the [ ] key on the master transceiver. The data of
the master is sent to the slave. While the master is send-
ing data, red LED blinked. While the slave is receiving the
data, “PROGRAM” (TK-8160) or “P” (TK-8162) is dis-
played and green LED blinked. When cloning of data is
completed, the master displays “END” (TK-8160) or “E”
(TK-8162), and the master red LED turned off, and the
slave automatically operates in the User mode. The slave
can then be operated by the same program as the master.
5. The other slave can be continuously cloned. Carry out the
operation in step 2 to 4.

TK-8160/8162
7
4-1. Adding the data password.
If the Read Authorization password is set in the optional
feature menu, you must enter the password (Master trans-
ceiver) to activate a clone mode.
You can use 0~9 to configure the password. The maxi-
mum length of the password is 6 digits.
1. [ ]+Power ON.
2. “CLN LOCK” (TK-8160) or “P” (TK-8162) is displayed on
the LCD.
3. If the [ ] and [ ] keys is pressed while “CLN LOCK”
(TK-8160) or “P” (TK-8162) is displayed, numbers (0 to 9)
are displayed flashing. When you press the [ ] key, the
currently selected number is determined. If you press the
[] key after entering the password in this procedure,
“CLONE” (TK-8160) or “C” (TK-8162) is displayed if the
entered password is correct. If the password is incorrect,
“CLN LOCK” (TK-8160) or “P” (TK-8162) is redisplayed.
Clone cable
(E30-3382-05)
Fig, 2
■Flow Chart (Master radio)
Press [ ] key+Power ON for 2 seconds
Is
password*
set?
Yes
No Shows CLN LOCK or C
Input password if
password is correct
Clone mode
[ ]
Start the clone function
* Read
Authorization
password
5. Self Programming Mode
Self programming mode operates with only the TK-8160
transceiver.
Write mode for frequency data and signaling, etc. To be
used ONLY by the authorized service person maintaining the
user’s equipment. After programming, reset the FPU to the
“Self- Programming” disabled mode. Radios CANNOT be
delivered to the end-user in the self-programming mode.
5-1. Enter to the Self Programming Mode
Hold down the [ ] key 2 seconds and turn the power
switch on. When enter the self programming mode, “1- 1”
is displayed 2 seconds after “ SELF ” is displayed.
5-2. Adding the Data Password
If the data password is set in the optional feature menu,
you must enter the password to activate a self programming
mode.
You can use 0~9 to configure the password. The maxi-
mum length of the password is 6 digits.
1. [ ]+Power ON.
2. “SLF.LOCK.R”* is displayed on the LCD.
3. If the [ ] and [ ] keys is pressed while “SLF.LOCK.R”
is displayed, numbers (0 to 9) are displayed flashing.
When you press the [ ] key, the currently selected
number is determined. If you press the [ ] key after en-
tering the password in this procedure, “SELF” is dis-
played if the entered password is correct. If the password
is incorrect, “SLF.LOCK.R”* is redisplayed.
* Read authorization password →“SLF.LOCK.R”
Overwrite password →“SLF.LOCK.W”
Note :
This mode (self programming mode) cannot be set when
it has been disabled with the FPU.
5-3. Channel Setting Mode
Each channel can be setup in its action mode by using the
panel keys.
The 5-tone functions cannot be programmed in this mode.
•Pressing [ ] when “1- 1” is displayed, sets channel
setting mode.
•Select an item set using [ ] then change the selection
with the [ ] or [ ].
•The data displayed using [ ] is stored in the memory.
•Pressing [ ] proceeds to the next item without storing it
in the memory.
•Press [ ] to set the display to “ SELF ” and return to
reset (default) status.
REALIGNMENT

TK-8160/8162
8
Self programming mode
Zone No. /
Channel No. selection
1. RX frequency
Zone / Channel selection
3. TX frequency
4. TX signaling
2. RX signaling
[ ] [ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ] + Power on
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
5. Channel name [ ][ ]
6. Wide 5k / Wide 4k
/ Narrow : E
Wide/Narrow : E3,X2
[ ]
7. RF power
[ ]
8. Scan Del/Add
[ ]
9. Beat shift on/off
[ ]
10. Compander on/off
[ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]
: Down
: Up
Zone Channel
Refer to the
“Item setting mode”.
Refer to the
“Item setting mode”.
Refer to the
“Item setting mode”.
Same operation as the
“RX frequency”.
Same operation as the
“RX signaling”.
[ ] [ ]
[ ] : Stored
[ ] :
Not stored
→
Display
SEL F 1- 1
[ ] / [ ]
[ ] [ ]
[ ] : Stored
[ ] :
Not stored
[ ] / [ ]
[ ] [ ]
[ ] : Stored
[ ] :
Not stored
[ ] / [ ]
[ ] [ ]
[ ] : Stored
[ ] :
Not stored
[ ] / [ ]
[ ] [ ]
[ ] : Stored
[ ] :
Not stored
[ ] / [ ]
1. RX frequency
kHz setting
kHz step
MHz setting [ ]
[ ]
[ ]
[ ]
[ ]
Frequency clear
[ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]
[ ] / [ ]
[ ]
[ ] / [ ]
[ ]
[ ] / [ ]
[ ] : Cleared
00000
*****
STPD500K
––––––––
––––––––
Display
Current
setting value
Value is not set
*****
*
*
*
*:440 (E)
400 (E3)
470 (X2)
2. RX signaling
Off
QT normal
Signaling setting
[ ]
[ ]
[ ]
[ ]
DQT normal
[ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]
DQT inverse
[ ]
[ ] [ ]
[ ]
[ ] / [ ]
[ ]
[ ] / [ ]
[ ]
[ ] / [ ]
[ ] : Tone off
Display
TONEDOF F
QTDD
****
DQTD
***
N
DQTD
***
I
5. Channel name
1~8 digit
selection
Channel name
setting
[ ]
[ ]
[ ]
[ ] [ ]
[ ] / [ ]
[ ] : Stored
Display
________
Character selection
If the [ ] key held down
(2 seconds), the blinking
character clears.
REALIGNMENT
■Item Selection Mode ■Item Setting Mode

TK-8160/8162
9
6. Accessory Connection Cable (KCT-39)
The KCT-39 is an accessory connection cable for connect-
ing external equipment. The connector has 15 pins and the
necessary signal lines are selected for use.
6-1. Installing the KCT-39 in the Transceiver
1. Lift the DC cord bushing (
1
) from the chassis. Peel the
pad as shown in Figure 3 (
2
).
1
2
2. Stick the pad to the DC cord (
3
) and chassis (
4
), both
of which are supplied with the KCT-39.
3
4
3. Insert the KCT-39 cable (
5
) into the chassis (
6
). The
wire harness band (
7
) must be inside the chassis and
face down.
4. Connect the KCT-39 to the TX-RX unit as shown in Figure
5 (
8
).
CN2
CN3
A
B
7
8
6
5
Chassis
Chassis
Cushion
KCT-39
sumi tube
PCB
Face down
Wire harness
band (Stopper)
End view of this area
5. Connect the KCT-39 to the external accessory by inserting
the crimp terminal (
9
) into the square plug (
10
), both of
which are supplied with the KCT-39.
9
10
13
15 1
3
1471013
2581114
3691215
No. Color Internal Name
connector
1Red CN2-1 SB
2Pink CN3-1 IGN
3Black CN2-3 GND
4Brown CN3-3 DETO
5Orange CN3-2 DATAI
6Yellow CN2-8 FNC4
7Green CN2-7 FNC3
8Blue CN2-9 FNC5
No. Color Internal Name
connector
9Purple CN2-12 FNC8
10 Grey CN2-10 FNC6
11 White CN2-11 FNC7
12 NC NC
13 NC NC
14 Sky blue CN2-6 FNC2
15 Turquoise CN2-5 FNC1
■Accessory Port Function
Fig. 3
Fig. 4
Fig. 5
Fig. 6
REALIGNMENT

TK-8160/8162
10
7. Ignition Sense Cable (KCT-18)
The KCT-18 is an optional cable for enabling the ignition
function. The ignition function lets you turn the power to the
transceiver on and off with the car ignition key.
7-2. Connecting the KCT-18 to the Transceiver
1. Install the KCT-39 in the transceiver. (See the KCT-39 sec-
tion)
2. Insert the KCT-18 lead terminal (
1
) into pin 2 of the KCT-
39 (
2
).
2
1
13
15
1
3
7-3. Modifying the Transceiver
Modify the transceiver as follows to turn the power on and
off with the ignition key.
1. Remove the resistor R95 of the TX-RX unit.
■ Setting With the KPG-99D(E)
Select “Function port” from the “Edit” menu and enable
the “Ignition Sense”.
Fig. 7
Fig. 8
REALIGNMENT / DISASSEMBLY FOR REPAIR
1. When you remove the panel, turn the transceiver up side
down. Detach the panel by lifting the tabs as shown be-
low.
2. To remove the cabinet, first turn the transceiver up side
down. Detach the cabinet by prying the tabs as shown
below.
3. When mounting the front panel, match the 4 tabs of the
chassis with the panel, being sure they attach securely.
Fig. 1
Fig. 2
Fig. 3
CN2
R95
TX-RX UNIT
Component side
Tabs
Tabs
Tabs
Tabs
Tabs

TK-8160/8162
11
Frequency Configuration
The receiver utilizes double conversion. The first IF is
49.95MHz and the second IF is 450kHz. The first local oscil-
lator signal is supplied from the PLL circuit.
The PLL circuit in the transmitter generates the necessary
frequencies. Figure 1 shows the frequencies.
Fig. 1 Frequency configuration
Receiver System
The receiver is double conversion superheterodyne. The
frequency configuration is shown in Figure 1.
■Front-end RF Amplifier Circuit
An incoming signal from the antenna is applied to an RF
amplifier (Q353) after passing through a transmit/receive
switch circuit (D604 and D605 are off) and a BPF (L359, L358,
L360, L361 and varactor diodes : D353, D354, D355). After
the signal is amplified (Q353), the signal is filtered by a BPF
(L354, L355 and varactor diodes : D351, D352) to eliminate
unwanted signals before it is passed to the first mixer.
The voltage of these diodes are controlled by tracking the
CPU (IC101) center frequency of the band pass filter. (See
Fig. 2)
■First Mixer Circuit
The signal from the RF amplifier is heterodyned with the
first local oscillator signal from the PLL frequency synthesizer
circuit at the first mixer (Q352) to create a 49.95MHz first
intermediate frequency (1st IF) signal. The first IF signal is
then fed through a monolithic crystal filter (MCF : XF351) to
further remove spurious signals.
■IF Amplifier Circuit
The first IF signal is amplified by Q351, and the enters
IC321 (FM processing IC). The signal is heterodyned again
with a second local oscillator signal within IC321 to create a
450kHz second IF signal. The second IF signal is then fed
through a 450kHz ceramic filter (Wide : CF331, Narrow :
CF332) to further eliminate unwanted signals before it is am-
plified and FM detected in IC321.
Item Rating
Nominal center frequency 49.95MHz
Pass bandwidth ±5.0kHz or more at 3dB
35dB stop bandwidth ±20.0kHz or less
Ripple 1.0dB or less
Insertion loss 5.0dB or less
Guaranteed attenuation 80dB or more at fo±1MHz
Spurious : 40dB or more within fo±1MHz
Terminal impedance 350Ω/ 5.5pF
Table 1 Crystal filter (L71-0624-05) : XF351
Item Rating
Nominal center frequency 450kHz
6dB bandwidth ±6.0kHz or more
50dB bandwidth ±12.5kHz or less
Ripple 2.0dB or less
Insertion loss 6.0dB or less
Guaranteed attenuation 35.0dB or more within fo±100kHz
Terminal impedance 2.0kΩ
Table 2 Ceramic filter (L72-0993-05) : CF331
Item Rating
Nominal center frequency 450kHz
6dB bandwidth ±4.5kHz or more
50dB bandwidth ±10.0kHz or less
Ripple 2.0dB or less
Insertion loss 6.0dB or less
Guaranteed attenuation 60.0dB or more within fo±100kHz
Terminal impedance 2.0kΩ
Table 3 Ceramic filter (L72-0999-05) : CF332
Fig. 2 Receiver system
ANT
L358~361
D353~355
BPF
Q353
RF AMP
Q351
IF AMP
IC201
D/A CONVERTER
Q352
MIX
XF351
MCF
D602
D604
D605
ANT
SW
IC201
D/A
Q341
X3 multiply
X401
TCXO
IC321
IF system
1st local
OSC (VCO/PLL)
W/NO
CF331 (Wide)
CF332 (Narrow)
TV
CPU
L354,355
D351,352
BPF
CIRCUIT DESCRIPTION
ANT
SW
RF
AMP
1st
MIX
AF
PA
TCXO
MIC
AMP
X3
multiply
RF
AMP
POWER
AMP
CF 450kHz
MCF
49.95MHz
IF SYSTEM
PLL/VCO
16.8MHz
50.4MHz
ANT
RX
TX
SP
MIC

TK-8160/8162
12
■Wide/Narrow Switching Circuit
The Wide port (pin 23) and Narrow port (pin 22) of the CPU
is used to switch between ceramic filters. When the Wide
port is high, the ceramic filter SW diodes (D332, D331) cause
CF331 to turn on to receive a Wide signal.
When the Narrow port is high, the ceramic filter SW di-
odes (D332, D331) cause CF332 to turn on to receive a Nar-
row signal.
Fig. 3 Wide/Narrow switching circuit
Narrow
IC101 pin 22
IF_IN MIX_O
IC321
IF System
CF332
(Narrow)
CF331
(Wide)
R335 R334
R332
R333
D332 D331
Wide
IC101
pin 23
■AF Signal System
The detection signal from IF IC (IC321) goes to D/A con-
verter (IC201) to adjust the gain and is output to AQUA IC
(IC241) for characterizing the signal. The AF signal output
from IC241 and the DTMF/MSK signal, BEEP signal are
summed and the resulting signal goes to the D/A converter
(IC201). The AFO output level is adjusted by the D/A con-
verter. The signal output from the D/A converter is input to
the audio power amplifier (IC281). The AF signal from IC281
switches between the internal speaker and speaker jack (J1)
output.
Fig. 4 AF signal system
AQUA
IC
D/A
CONV.
D/A
CONV.
IC201 IC241 IC201
W/NO AF PA
IC281 SP
IF IC
IC321
■Squelch Circuit
The detection output from the FM IF IC (IC321) passes
through a noise amplifier (Q301) to detect noise. A voltage is
applied to the CPU (IC101). The CPU controls squelch ac-
cording to the voltage (SQIN) level. The signal from the RSSI
pin of IC321 is monitored. The electric field strength of the
receive signal can be known before the SQIN voltage is input
to the CPU, and the scan stop speed is improved.
Fig. 5 Squelch circuit
Q301
NOISE AMP D301IC321 IC101
AFO
RSSI
DET
CPU
IF
SYSTEM
SQIN
RSSI
PLL Frequency Synthesizer
The PLL circuit generates the first local oscillator signal for
reception and the RF signal for transmission.
■PLL Circuit
The frequency step of the PLL circuit is 5 or 6.25kHz. A
16.8MHz reference oscillator signal is divided at IC401 by a
fixed counter to produce the 5 or 6.25kHz reference fre-
quency. The voltage controlled oscillator (VCO) output signal
is buffer amplified by Q446, then divided in IC401 by a dual-
module programmable counter. The divided signal is com-
pared in phase with the 5 or 6.25kHz reference signal in the
phase comparator in IC401. The output signal from the
phase comparator is filtered through a low-pass filter and
passed to the VCO to control the oscillator frequency. (See
Fig. 6)
■VCO Circuit
The operating frequency is generated by Q406 in transmit
mode and Q441 in receive mode. The oscillator frequency is
controlled by applying the VCO control voltage, obtained
from the phase comparator, to the varactor diodes (D443 and
D444 in transmit mode and D441 and D442 in receive mode).
The TX/RX pin is set low in receive mode causing Q443 and
Q442 to turn Q406 off, and turn Q441 on. The TX/RX pin is
set high in transmit mode. The outputs from Q441 and Q406
are amplified by Q446 and sent to the RF amplifiers.
Fig. 6 PLL circuit
D443,444
Q406
TX VCO
Q446
BUFF
AMP
D441,442
Q441
RX VCO
Q442,443
T/R SW
Charge
pump
LPF
Phase
comparator
1/M
1/N 5kHz/6.25kHz
5kHz/6.25kHz
REF
OSC
16.8MHz
PLL
DATA
IC401 : PLL IC
Q431
AMP
CIRCUIT DESCRIPTION

TK-8160/8162
13
■Unlock Circuit
During reception, the 8RC signal goes high, the 8TC signal
goes low, and Q44 turns on. Q43 turns on and a voltage is
applied to the collector (8R). During transmission, the 8RC
signal goes low, the 8TC signal goes high and Q46 turns on.
Q45 turns on and a voltage is applied to 8T.
The CPU in the control unit monitors the PLL (IC401) LD
signal directly. When the PLL is unlocked during transmis-
sion, the PLL LD signal goes low. The CPU detects this sig-
nal and makes the 8TC signal low. When the 8TC signal goes
low, no voltage is applied to 8T, and no signal is transmitted.
Transmitter System
■Outline
The transmitter circuit produces and amplifies the desired
frequency directly. It FM-modulates the carrier signal by
means of a varicap diode.
■Power Amplifier Circuit
The transmit output signal from the VCO passes through
the transmission/reception selection diode (D448) and ampli-
fied by Q501 and Q502. The amplified signal goes to the fRF
power module (IC502) through a low-pass filter. The low-
pass filter removes unwanted high-frequency harmonic com-
ponents, and the resulting signal is goes the antenna termi-
nal.
■APC Circuit
The automatic transmission power control (APC) circuit
detects part of a final amplifier output with a diode (D606,
D607, D608 and D609) and applies a voltage to IC651. IC651
compares the APC control voltage (PC) generated by the D/A
converter (IC201) and DC amplifier (IC214) with the detection
output voltage. IC651 generates the voltage to control Q502
and IC502 and stabilizes transmission output.
The APC circuit is configured to protect over current of
Q502 and IC502 due to fluctuations of the load at the antenna
end and to stabilize transmission output at voltage and tem-
perature variations.
Fig. 7 Unlock circuit
IC101
CPU
Q44
SW
Q43
SW
IC401
PLL
Q46
SW
Q45
SW
LD
8RC
8C
8R 8T
8TC
PLL lock
: LD “H”
Fig. 8 Transmitter system
Fig. 9 APC circuit
CIRCUIT DESCRIPTION
IC211MIC
MIC/
IDC
IC213
SW
IC101
CPU
Q406
TX
VCO
Q446
BUFF
Q500
RF
AMP
Q447
RF
AMP
Q501
RF
AMP
Q502
PRE
DRIVE
AMP
PLL
TCXO
16.8MHz
MIC KEY
INPUT
IC241
AQUA
IC
IC201
IC201
D/A
CONV.
D/A
CONV.
X401 IC401
RF
AMP
Q431
ANT
IC502
RF POWER
MODULE
RF
AMP
Q501
PRE
DRIVE
AMP
Q502
DC
AMP
IC214
ANT
SW
D602
D604,D605
LPF
ANT
POWER
DET
D606
D607
D608
IC651
APC
CONTROL
RF
AMP
Q500
D448
PC
IC201
pin 3
RF POWER
MODULE
IC502

TK-8160/8162
14
Control Circuit
The CPU carries out the following tasks:
1) Controls the WIDE, NARROW, TX/RX outputs.
2) Controls the AQUA IC (IC241).
3) Controls the PLL (IC401).
4) Controls the D/A converter (IC201) and adjusts the vol-
ume, modulation and transmission power.
Fig. 10 Control circuit
Fig. 11 Memory circuit
Fig. 13 Key matrix circuit
IC201
D/A
converter
IC401
PLL
IC101
CPU
LD
DT
CK
PLLE
■Memory Circuit
The transceiver has an 64k-bit EEPROM (IC81). The
EEPROM contains adjustment data. The CPU (IC101) con-
trols the EEPROM through three serial data lines.
EEPCK
IC101
CPU
IC81
EEPROM
EEPDT
EEPWP
■ Display Circuit
The CPU (IC101) controls the display LCD and LEDs.
When power is on, the CPU will use the MBL line to control
the LCD illumination and key backlight LEDs.
The dimmer function is controlled by the switch Q1*. The
LCD controller (IC1) controls the functions of the LCD
through the DO, CE, CL, DI lines from the CPU.
■Key Matrix Circuit
The TK-8160/8162 front panel has function keys. The TK-
8162 terminal name are parenthese inside. Each of them is
connected to a cross point of a matrix of the KMI1 (KI3) to
KMO3 (KS4) ports of the IC1 LCD driver. The KMO1 (KS2) to
KMO3 (KS4) ports are always high, while the KMI1 (KI3) to
KMI3 (KI1) ports are always low.
The microprocessor monitors the status of the KMI1 (KI3)
to KMO3 (KS4) ports. If the state of one of the ports
changes, the microprocessor assumes that the key at the
matrix point corresponding to that port has been pressed.
IC101
CPU
Q3
SW D1~D6
Key backlit
Q2
SW
Q1
SW
D7~D18
(TK-8160)
D7~D12
(TK-8162)
LCD
illumination
Q4
SW
IC1
LCD
driver
CE
CL
DI
DO BRI
BL
*
* TK-8160 only
Fig. 12 Display circuit
IC1
LCD
driver
KMI1 (KI3)
KMI2 (KI2)
KMI3 (KI1)
KMO3 (KS4)
KMO2 (KS3)
KMO1 (KS2)
VOL
UP
VOL
DN
CH
UP
CH
DN
S
A
<B
C>
Signaling Circuit
■Encode
•Low-speed data (QT, DQT)
Low -speed data is output from pin 1 of the CPU (IC101).
The signal passes through a low-pass CR filter. The signal is
mixed with the audio signal and goes to the VCO and TCXO
(X401) modulation input after passing through the D/A con-
verter (IC201) for BAL adjustment.
•High-speed data (5-tone, DTMF)
High-speed data (HSD) is output from pin 2 of the CPU.
The signal passes through a low-pass CR filter. TX deviation
making an adjustment by microprocessor is passed through
the switch (IC213) and then applied to the audio processor
(IC241). The signal is mixed with the audio signal and goes to
the VCO and TCXO.
The RX tone is passed a summing amplifier (IC241). The
D/A converter (IC201) for audio control, audio power amplifier
and then to the speaker.
•MSK
MSK signal is output from pin 6 of IC241. The signal
passes through the D/A converter (IC201) for the MSK devia-
tion adjustment, and is routed to the VCO. When encoding
MSK, the microphone-input signal is muted.
CIRCUIT DESCRIPTION

TK-8160/8162
15
■Decode
•Low-speed data (QT, DQT)
The demodulated signal from the FM IC (IC321) is passed
through a low-pass filter (IC211 1/2) to remove frequency of
300Hz or more.
The signal is input to pin 88 of the CPU. The CPU digitizes
this signal, performs processing such as DC restoration, and
decodes the signal.
•High-speed data (DTMF)
The DTMF input signal from the IF IC is amplified by IC241
and goes to the DTMF decoder in the IC241. The CPU then
processes the decoded information.
•High-speed data (5-tone)
The demodulated signal from the IF IC (IC321) is amplified
by IC241 and passes through a high-pass filter to remove fre-
quency of 300Hz or less. The CPU digitizes this signal and
decodes the signal.
IC241
AQUA IC
EXTLIMIN 5
Fig. 15 Decode
Q84
SW
Q31
SW
Q42
SW
Q81
SW
IC43
AVR
D81
B
IC44
RST
SBC
IGN
R93R92
R49R50
INT
5M
BATT
IC101
CPU
POWER
SW
POWER
RESET
5M
IC45
AVR
SB
IGN
•MSK
The MSK input signal from the IF IC goes to pin 5 of IC241.
The signal is demodulated by MSK demodulator in IC241.
The demodulated data goes to the CPU for processing.
Fig. 16 Power supply circuit
CIRCUIT DESCRIPTION
X401
TCXO
IC201
D/A VCO
IC241
AQUA
IC
IC241
AQUA
IC
IC213
SW
IC401
PLL
TCXO
MOD
VCO
MOD
HT
DI
LSDO
QT/DQT
HSDO
DTMF/
5-tone
IC101
CPU
MSK
Fig. 14 Encode
Power Supply Circuit
When the power switch on the display unit is pressed, the
power port on the display unit which is connected port 17
(POWER), goes low, then port 78 (SBC) goes high, Q42 turns
on, SB SW (Q31) turns on and power (SB) is supplied to the
radio.
When the DC power supplied to the radio, the voltage
regulator IC (IC43) supply into the CPU VDD and reset voltage
detect IC (IC44). IC44 will generate signal (RESET) in to the
reset terminal on the CPU (IC101) to carry out a power ON
reset. Also, CPU (IC101) is checking on port 91 (BATT). If DC
power is less than about 9.5V, the radio is unable to power
on.
When the DC power voltage deceases from normal volt-
age, the INT voltage detector IC (IC45) will set to high on CPU
port 18 (INT). If B line becomes less than about 9.5V, CPU
will send the backup data to EEPROM (IC81) and go into
STOP mode.
This circuit has an overvoltage protection circuit. If a DC
voltage of 16V or higher is applied to the base of Q81, this
voltage turns Q81 on and sets port 18 (INT) to low. As a
result port 78 (SBC) is low, and turns Q42 and Q31 (SB) off.

TK-8160/8162
16
■Pin Function
Pin No. Name I/O Function
1LSDO O QT/DQT output
2HSDO O DTMF/5-tone/BEEP output
3PLLE O PLL IC chip select
4,5 NC O
6GND - GND
7CNVSS - CNVss for flash
8EVLLD O E-Volume LD
9BSHIFT O Beat shift
10 RESET - RESET
11 XOUT - X’TAL (12MHz)
12 VSS - GND
13 XIN - X’TAL (12 MHz)
14 VCC - +5V
15 GND - GND (Input only)
16 NC I
17 POWER I Power key input
18 INT I µCom stop
19 NC I
20 TX/RX O TX/RX H : RX, L : TX
21 UL I PLL unlock detect
22 NARROW O Wide/Narrow2 H : Narrow
23 WIDE O Wide/Narrow H : Wide
24 HOR O Horn alert
25 PA O Public address
26 EEPWP O EEPROM write protect
27 EEPCK O EEPROM clock (Nch open drain)
28 EEPDT I/O EEPROM Data (Nch open drain)
29 FNC1 I/O Function P1/TxD for flash
30 FNC2 I/O Function P2/RxD for flash
31 CLKFLS I SCLK for flash
32 BSYFLS O Busy for flash
33 TXD O To FPU
34 RXD I From FPU
35 PTT I PTT KEY
36 HOOK I Hook
37 ABS I AQUA clock beat shift
38 NC I
39 EMPFLS I/O EPM for flash
40 SCRSW O For Ext. scrambler
H : No Board, L : Mounted
41 DETSW O For DET H : RX, L : TX
42 HSDSW O For High Speed Data
H : HSD send, L : Others
43 FNC3 I/O Function Port 3
44 CEFLS I/O CE for flash
45~49 FNC4~FNC8 I/O Function Port 4~8
50 AFM O AF Mute H : Mute, L : Unmute
51 SPM O Speaker mute H : Mute, L : Unmute
Pin No. Name I/O Function
52 AMPSW O AF AMP SW H : SW off, L : SW on
53 DT O Common data
54 CK O Common clock
55,56 NC I
57 DST1 I Destination 1 H : 25W, L : 50W
58 DST2 I Destination 2
59 DST3 I Destination 3
60 VCC - +5V
61 NC I
62 VSS - GND
63,64 NC I
65 MBL O MIC backlight
66 DISPID I Display type information
67 CM I/O From MIC keypad
68 CL O Clock for LCD
69 DO O Transfer data to LCD
70 CE O Chip enable for LCD
71 DI I Transfer data from LCD
72 IGN I Ignition
73 MICMT O MIC 1 mute
74 MICEM O MIC 2 mute
75 MICMT2 I
76 8RC O 8R control
77 8TC O 8T control
78 SBC O Battery switch
79 LIMSW O For limiter
80 DTRLOADN O
81 STD I
82 TCLK/DTRDO I
83 TDATA/DTRCLK O
84 DI/O I/O
85 RDF/FD I
86 DIR O
87 HSDI I HSD input
88 LSDI I LSD input
89 TEMP2 I Temperature 2
90 TEMP1 I Temperature 1
91 BATT I Battery voltage
92 RSSI I RSSI input
93 SQIN I Squelch input
94 AVSS - GND
95 NC I
96 VREF - +5V
97 AVCC - +5V
98 NC O
99 RXLED O For panel PCB
100 TXLED O For panel PCB
Microprocessor : TX-RX unit IC101
SEMICONDUCTOR DATA

TK-8160/8162
17
Display Unit (X54-3510-10) : TK-8160
Display Unit (X54-3522-70) : TK-8162
Ref. No. Parts name Description
IC1 IC LCD controller
Q1 Transistor Dimmer function switch
(TK-8160 only)
Q2 Transistor LCD backlit switch
Q3 Transistor KEY backlit switch
Q4 Transistor DC switch
Q7,8 Transistor DC switch
D1~6 Diode Key backlit
D7~18 Diode LCD backlit
(D13~18 : TK-8160 only)
D20 Diode Surge absorption
D21 Diode DC controller
D22 Diode TX/RX LED
TX-RX Unit (X57-711X-XX)
Ref. No. Parts name Description
IC41 IC Voltage Regulator / 8V
IC42,43 IC Voltage Regulator / 5V
IC44 IC Voltage detector / Reset
IC45 IC Voltage detector / Int
IC81 IC EEPROM
IC101 IC Microprocessor
IC201 IC Digital potentiometer
IC211 IC MIC amplifier
IC213 IC Quad analog switch
IC214,215 IC Dual ground sense op-amplifier
IC241 IC Audio processor
IC281 IC Audio amplifier
IC321 IC FM IF system
IC401 IC PLL system
IC502 IC RF power module
IC651 IC Comparator (APC)
Q31 FET DC switch (SB)
Q42 Transistor DC switch (SB)
Q43,44 Transistor DC switch (8R)
Q45,46 Transistor DC switch (8T)
Q81 Transistor Over voltage detection
Q82,83 Transistor Beat shift
Q84 Transistor Ignition
Q201 Transistor TX AF (DETO)
Q211 Transistor AGC/MIC mute
Ref. No. Parts name Description
Q212 FET Emergency MIC
Q213 FET MIC mute
Q241 Transistor W/N switch / TX
Q281 Digital transistor AF mute
Q282 Transistor AF mute
Q301 Transistor SQL amplifier
Q341 Transistor Buffer amplifier
Q351 Transistor IF amplifier
Q352 FET Mixer
Q353 FET RF amplifier
Q406 FET TX VCO
Q421,422 Transistor Charge pump
Q431 Transistor RF amplifier
Q441 FET RX VCO
Q442 FET T/R switch
Q443 Transistor T/R switch
Q445 Transistor Ripple filter
Q446 Transistor Buffer amplifier
Q447 Transistor RF amplifier
Q500,501 Transistor RF amplifier
Q502 FET Pre drive amplifier
D1~11 Diode Surge absorption
D41 Diode Reverse connection protection
D42 Poly SW Current protection
D81,82 Diode Over voltage detection
D211 Diode AGC
D212 Diode OR gate
D301 Diode Rectification
D331,332 Diode IF switch (Wide/Narrow)
D351~355 Varicap RF BPF tuning
D401 Diode Ripple filter
D421 Diode Voltage dropped
D441,442 Varicap RX VCO
D443,444 Varicap TX VCO
D445 Diode Modulation
D446 Diode Ripple filter
D447,448 Diode RF switch (TX/RX)
D502 Diode Temperature compensation
D503 Diode Voltage protection
D602 Diode ANT switch
D604,605 Diode ANT switch
D606~608 Diode APC voltage detect
D609,910 Diode Temperature compensation
COMPONENTS DESCRIPTION

TK-8160/8162
18
PARTS LIST
✽New Parts. indicates safety critical components.
Parts without Parts No. are not supplied.
Les articles non mentionnes dans le Parts No. ne sont pas fournis.
Teile ohne Parts No. werden nicht geliefert.
L: Scandinavia K:USA P:Canada
Y: PX (Far East, Hawaii) T:England E:Europe
Y:AAFES (Europe) X:Australia M:Other Areas
11BA02-3898-02 PLASTIC CABINET
23A✽A62-1107-13 PANEL ASSY
60E,60E3,X2
23A✽A62-1108-03 PANEL ASSY 62E,62E3
33AB42-7729-04 STICKER (WEEE)
41C✽B62-1863-00 INSTRUCTION MANUAL
73BE04-0167-05 RF COAXIAL RECEPTACLE (M) X2
83BE04-0454-05 RF COAXIAL RECEPTACLE (BNC) 60E,60E3
83BE04-0454-05 RF COAXIAL RECEPTACLE (BNC) 62E,62E3
93CE30-3339-05 DC CORD ASSY ACCESSORY X2
10 2B E30-3448-05 DC CORD
11 3C E30-7523-05 DC CORD ASSY ACCESSORY 60E,60E3
11 3C E30-7523-05 DC CORD ASSY ACCESSORY 62E,62E3
12 3A E37-0962-05 SPEAKER CABLE
13 2A E37-1187-05 FLAT CABLE
15 2B ✽F10-2491-12 SHIELDING COVER (UPPER)
16 3B F10-3011-03 SHIELDING CASE
17 2B F10-3019-03 SHIELDING CASE
18 2B ✽F10-3047-13 SHIELDING PLATE
19 3C F51-0016-15 FUSE (6X30) ACCESORY X2
20 3C F52-0023-05 FUSE (BLADE TYPE) ACCESSORY 60E,60E3
20 3C F52-0023-05 FUSE (BLADE TYPE) ACCESSORY 62E,62E3
22 2B G02-1825-03 EARTH SPRING
23 3B G02-1826-03 EARTH SPRING
24 2B ✽G02-1827-14 EARTH SPRING
25 2B G10-0792-14 FIBROUS SHEET
26 2A G10-1324-04 FIBROUS SHEET (DISPLAY)
27 3B G13-2003-04 CUSHION
28 2B ✽G13-2119-04 CONDUCTIVE CUSHION
29 1B G53-1524-02 PACKING
30 2B G53-1542-03 PACKING
31 3B G53-1664-03 PACKING
33 2C,1D H12-3178-05 PACKING FIXTURE
34 3D H13-1190-02 CARTON BOARD
35 1C H25-2320-04 PROTECTION BAG
36 1C H25-2341-04 PROTECTION BAG
37 2C H52-2090-02 ITEM CARTON CASE
60E,60E3,X2
37 2C H52-2091-02 ITEM CARTON CASE 62E,62E3
39 3D J29-0662-03 BRACKET ACCESSORY
41 3A K29-9342-01 KEY TOP
A2BN67-3008-48 PAN HEAD SEMS SCREW
B2AN80-2008-48 PAN HEAD TAPTITE SCREW
C2B,3B N87-2606-48 BRAZIER HEAD TAPTITE SCREW
D1B,2B N87-2614-48 BRAZIER HEAD TAPTITE SCREW
43 3D N99-2048-05 SCREW SET
45 3A T07-0753-05 SPEAKER
101 2A B11-1829-03 ILLUMINATION GUIDE
102 2A B38-0902-05 LCD
D1-6 B30-2282-05 LED (Y)
D7-18 B30-2281-05 LED (Y)
D22 B30-2151-05 LED (RED/GREEN)
C1 CK73GB1H103K CHIP C 0.010UF K
C6,7 CK73GB1H102K CHIP C 1000PF K
C9 CK73GB1H102K CHIP C 1000PF K
C10 CK73GB1H103K CHIP C 0.010UF K
C11-14 CK73GB1H102K CHIP C 1000PF K
C15 CK73GB1H471K CHIP C 470PF K
C16,17 CK73GB1A105K CHIP C 1.0UF K
C18 CK73GB1C104K CHIP C 0.10UF K
C19,20 CC73GCH1H101J CHIP C 100PF J
C21 CK73GB1H681K CHIP C 680PF K
C22,23 CK73GB1H102K CHIP C 1000PF K
C24 CK73GB1H103K CHIP C 0.010UF K
C25 CK73GB1H102K CHIP C 1000PF K
C27 CC73GCH1H101J CHIP C 100PF J
C30 CK73GB1H102K CHIP C 1000PF K
103 2A E29-1206-05 INTER CONNECTOR
CN1 E40-6005-05 FLAT CABLE CONNECTOR
J1 E08-0877-05 MODULAR JACK
104 2A G10-1348-04 FIBROUS SHEET
105 2A J21-8494-03 MOUNTING HARDWARE
-J31-0553-05 COLLAR
L1 L92-0138-05 CHIP FERRITE
CP1 R90-0724-05 MULTI-COMP 1K X4
R1 RK73GB1J101J CHIP R 100 J 1/16W
R2 RK73GB1J100J CHIP R 10 J 1/16W
R3-5 RK73GB1J102J CHIP R 1.0K J 1/16W
R6-8 RK73GB1J103J CHIP R 10K J 1/16W
R9 RK73GB1J563J CHIP R 56K J 1/16W
R10,11 RK73FB2A331J CHIP R 330 J 1/10W
R14 RK73FB2A473J CHIP R 47K J 1/10W
R15,16 RK73FB2A330J CHIP R 33 J 1/10W
R17,18 RK73FB2A390J CHIP R 39 J 1/10W
R19 RK73GB1J392J CHIP R 3.9K J 1/16W
R20 R92-0670-05 CHIP R 0 OHM
R21 R92-1252-05 CHIP R 0 OHM J 1/16W
R22 RK73FB2A181J CHIP R 180 J 1/10W
R23 RK73FB2A820J CHIP R 82 J 1/10W
R24,25 RK73GB1J103J CHIP R 10K J 1/16W
R26,27 RK73GB1J102J CHIP R 1.0K J 1/16W
R28-31 RK73GB1J390J CHIP R 39 J 1/16W
D20,21 MC2850 DIODE
IC1 PT6554LQ MOS-IC
Q1 RN47A4 TRANSISTOR
Q2 2SB1132(Q,R) TRANSISTOR
Q3 KRA225S DIGITAL TRANSISTOR
Q4 KRC102S DIGITAL TRANSISTOR
Q7,8 2SC3928A TRANSISTOR
Ref. No. Address Parts No. Description Desti-
nation
New
parts
Ref. No. Address Parts No. Description Desti-
nation
New
parts
TK-8160/8162 (Y51-507X-XX)
DISPLAY UNIT (X54-3510-10)
TK-8160/8162
DISPLAY UNIT (X54-3510-10) : TK-8160 E,E3,X2

TK-8160/8162
19
PARTS LIST
101 2A B11-1829-03 ILLUMINATION GUIDE
102 2A B38-0905-05 LCD
D1-6 B30-2282-05 LED (Y)
D7-12 B30-2281-05 LED (Y)
D22 B30-2151-05 LED (RED/GREEN)
C1 CK73GB1H103K CHIP C 0.010UF K
C6,7 CK73GB1H102K CHIP C 1000PF K
C9 CK73GB1H102K CHIP C 1000PF K
C10 CK73GB1H103K CHIP C 0.010UF K
C11-14 CK73GB1H102K CHIP C 1000PF K
C15 CK73GB1H471K CHIP C 470PF K
C16,17 CK73GB1A105K CHIP C 1.0UF K
C18 CK73GB1H103K CHIP C 0.010UF K
C19,20 CC73GCH1H101J CHIP C 100PF J
C21 CK73GB1H821K CHIP C 820PF K
C22,23 CK73GB1H102K CHIP C 1000PF K
C24 CK73GB1H103K CHIP C 0.010UF K
C25 CK73GB1H102K CHIP C 1000PF K
C27 CC73GCH1H101J CHIP C 100PF J
103 2A E29-1206-05 INTER CONNECTOR
CN1 E40-6005-05 FLAT CABLE CONNECTOR
J1 E08-0877-05 MODULAR JACK
104 2A G10-1348-04 FIBROUS SHEET
105 2A J21-8494-03 MOUNTING HARDWARE
-J31-0553-05 COLLAR
L1 L92-0138-05 CHIP FERRITE
CP1 R90-0724-05 MULTI-COMP 1K X4
R1 RK73GB1J101J CHIP R 100 J 1/16W
R2 RK73GB1J100J CHIP R 10 J 1/16W
R3-5 RK73GB1J102J CHIP R 1.0K J 1/16W
R6-8 RK73GB1J103J CHIP R 10K J 1/16W
R9 RK73GB1J683J CHIP R 68K J 1/16W
R10,11 RK73FB2A331J CHIP R 330 J 1/10W
R17,18 RK73FB2A390J CHIP R 39 J 1/10W
R19 RK73GB1J392J CHIP R 3.9K J 1/16W
R20 R92-0670-05 CHIP R 0 OHM
R21 R92-1252-05 CHIP R 0 OHM J 1/16W
R22 RK73FB2A181J CHIP R 180 J 1/10W
R23 RK73FB2A820J CHIP R 82 J 1/10W
R24,25 RK73GB1J103J CHIP R 10K J 1/16W
R26,27 RK73GB1J102J CHIP R 1.0K J 1/16W
R28,29 RK73GB1J390J CHIP R 39 J 1/16W
D20,21 MC2850 DIODE
IC1 LC75893M MOS-IC
Q2 2SB1132(Q,R) TRANSISTOR
Q3 KRA225S DIGITAL TRANSISTOR
Q4 KRC102S DIGITAL TRANSISTOR
Q7,8 2SC3928A TRANSISTOR
C10 CK73HB1H102K CHIP C 1000PF K
C13-23 CK73HB1H471K CHIP C 470PF K
C24 CC73GCH1H221J CHIP C 220PF J E,E3
C25 CC73GCH1H101J CHIP C 100PF J E,E3
C26 CC73GCH1H220J CHIP C 22PF J E,E3
C41 CK73GB1H221K CHIP C 220PF K X2
C42 CK73GB1H471K CHIP C 470PF K X2
C43 CK73GB1H102K CHIP C 1000PF K X2
C45 CK73GB1H471K CHIP C 470PF K
C46 CK73GB1H221K CHIP C 220PF K
C47,48 CK73GB1H102K CHIP C 1000PF K
C49 C92-0721-05 ELECTRO 330UF 25WV
C50-53 CK73GB1H102K CHIP C 1000PF K
C54,55 CK73GB1C104K CHIP C 0.10UF K
C56 C92-0795-05 CHIP-TAN 22UF 10WV
C57 CK73GB1H103K CHIP C 0.010UF K
C58-60 C92-0795-05 CHIP-TAN 22UF 10WV
C63 CK73GB1E103K CHIP C 0.010UF K
C64,65 CK73GB1H103K CHIP C 0.010UF K
C66 C92-0560-05 CHIP-TAN 10UF 6.3WV
C67,68 CK73GB1H102K CHIP C 1000PF K
C69,70 CK73GB1C104K CHIP C 0.10UF K
C71 CK73GB1H102K CHIP C 1000PF K
C81,82 CK73GB1H102K CHIP C 1000PF K
C85 CK73HB1H102K CHIP C 1000PF K
C86 CK73HB1A104K CHIP C 0.10UF K
C88 CC73HCH1H180J CHIP C 18PF J
C89,90 CC73HCH1H060B CHIP C 6.0PF B
C91 CC73HCH1H180J CHIP C 18PF J
C93,94 CK73GB1H102K CHIP C 1000PF K
C96 CK73GB1H102K CHIP C 1000PF K
C101 CK73GB1H102K CHIP C 1000PF K
C102 CK73GB1C104K CHIP C 0.10UF K
C106 CK73GB1C104K CHIP C 0.10UF K
C110 CK73HB1H221K CHIP C 220PF K X2
C110-117 CK73HB1C103K CHIP C 0.010UF K E3
C110-117 CK73HB1H471K CHIP C 470PF K E
C112 CK73HB1H221K CHIP C 220PF K X2
C114-117 CK73HB1C103K CHIP C 0.010UF K X2
C201 CK73GB1C104K CHIP C 0.10UF K
C202 C92-0507-05 CHIP-TAN 4.7UF 6.3WV
C203 CK73GB1C333K CHIP C 0.033UF K
C204 CK73GB1H102K CHIP C 1000PF K
C206 CK73GB1H102K CHIP C 1000PF K
C211 CK73GB1H183K CHIP C 0.018UF K
C212 CK73HB1H152K CHIP C 1500PF K
C213 CK73GB1C104K CHIP C 0.10UF K
C214 CC73HCH1H390J CHIP C 39PF J
C215 CK73HB1A104K CHIP C 0.10UF K
C216 C92-0514-05 CHIP-TAN 2.2UF 10WV
C217 CK73HB1H471K CHIP C 470PF K
C218-221 CK73GB1C104K CHIP C 0.10UF K
C222,223 CK73HB1A104K CHIP C 0.10UF K
C224 CK73GB1H103K CHIP C 0.010UF K
C225 CK73GB1C104K CHIP C 0.10UF K
C226 CK73HB1H471K CHIP C 470PF K
C227 CK73HB1A104K CHIP C 0.10UF K
C228 CK73GB0J475K CHIP C 4.7UF K
C229 CK73GB1A105K CHIP C 1.0UF K
C230 C92-0560-05 CHIP-TAN 10UF 6.3WV
C231 C92-0662-05 CHIP-TAN 15UF 6.3WV
C233 CK73GB1H471K CHIP C 470PF K
C241-245 CK73HB1H471K CHIP C 470PF K
Ref. No. Address Parts No. Description Desti-
nation
New
parts
Ref. No. Address Parts No. Description Desti-
nation
New
parts
DISPLAY UNIT (X54-3522-70)
TX-RX UNIT (X57-711X-XX)
DISPLAY UNIT (X54-3522-70) : TK-8162 E,E3
TX-RX UNIT (X57-711X-XX) 0-71 : TK-8160 X2 2-70 : TK-8160/8162 E 2-71 : TK-8160/8162 E3

TK-8160/8162
20
PARTS LIST
C246 CK73HB1C223K CHIP C 0.022UF K
C247,248 CK73HB1H471K CHIP C 470PF K
C249,250 CC73HCH1H100D CHIP C 10PF D
C251 CK73HB1A473K CHIP C 0.047UF K
C252 CK73HB1A104K CHIP C 0.10UF K
C253 CK73GB1H102K CHIP C 1000PF K
C254 CK73GB1H332K CHIP C 3300PF K
C255 CC73HCH1H560J CHIP C 56PF J
C256 CK73GB1H331K CHIP C 330PF K
C257 CC73HCH1H090B CHIP C 9.0PF B
C259 CC73HCH1H151J CHIP C 150PF J
C260 CK73GB1A474K CHIP C 0.47UF K
C261 CK73HB1A104K CHIP C 0.10UF K
C262 CK73GB1A105K CHIP C 1.0UF K
C263 CK73GB1H103K CHIP C 0.010UF K
C264 CC73HCH1H330J CHIP C 33PF J
C265 CK73HB1H391K CHIP C 390PF K
C266 CK73GB1C104K CHIP C 0.10UF K
C267 CK73HB1A104K CHIP C 0.10UF K
C268 CC73HCH1H181J CHIP C 180PF J
C269 C92-0507-05 CHIP-TAN 4.7UF 6.3WV
C270 C92-0560-05 CHIP-TAN 10UF 6.3WV
C271 CK73HB1A104K CHIP C 0.10UF K
C272 C92-0507-05 CHIP-TAN 4.7UF 6.3WV
C273,274 CK73HB1H681K CHIP C 680PF K
C275,276 CK73HB1H102K CHIP C 1000PF K
C281 CK73GB1H102K CHIP C 1000PF K
C282 CK73GB1A105K CHIP C 1.0UF K
C283 CK73FB1C224K CHIP C 0.22UF K
C284 CK73GB1C104K CHIP C 0.10UF K
C285 C92-0516-05 CHIP-TAN 4.7UF 16WV
C286 C92-0040-05 CHIP-ELE 47UF 16WV
C287 C92-0722-05 ELECTRO 470UF 16WV
C288-290 CK73GB1H102K CHIP C 1000PF K
C291,292 CC73GCH1H220J CHIP C 22PF J E,E3
C293 CK73GB1A105K CHIP C 1.0UF K
C294 CC73GCH1H101J CHIP C 100PF J E,E3
C295 CC73GCH1H470J CHIP C 47PF J E,E3
C296 CC73GCH1H220J CHIP C 22PF J E,E3
C301 C92-0507-05 CHIP-TAN 4.7UF 6.3WV
C302 CK73GB1H102K CHIP C 1000PF K E,X2
C302,303 CK73GB1H102K CHIP C 1000PF K E3
C303 CK73GB1H472K CHIP C 4700PF K E,X2
C304 CC73GCH1H331J CHIP C 330PF J E
C304,305 CC73GCH1H121J CHIP C 120PF J E3
C304,305 CC73GCH1H221J CHIP C 220PF J X2
C305 CC73GCH1H391J CHIP C 390PF J E
C306 CK73GB1H102K CHIP C 1000PF K
C307 CK73GB1E223K CHIP C 0.022UF K
C308 CK73GB1H102K CHIP C 1000PF K
C309 CK73GB1E223K CHIP C 0.022UF K
C310 CK73FB1C334K CHIP C 0.33UF K
C321 CK73GB1H103K CHIP C 0.010UF K
C322-324 CK73GB1C104K CHIP C 0.10UF K
C325 C92-0662-05 CHIP-TAN 15UF 6.3WV
C326 CK73GB1H103K CHIP C 0.010UF K
C331-333 CK73GB1C104K CHIP C 0.10UF K
C341 CC73GCH1H101J CHIP C 100PF J
C343 CC73GCH1H680J CHIP C 68PF J
C344 CC73GCH1H560J CHIP C 56PF J
C345 CC73GCH1H271J CHIP C 270PF J
C346 CK73GB1H103K CHIP C 0.010UF K
C349,350 CK73GB1E103K CHIP C 0.010UF K
C351 CC73GCH1H330J CHIP C 33PF J
C353 CK73GB1H103K CHIP C 0.010UF K
C354 CC73GCH1H030B CHIP C 3.0PF B
C355 CC73GCH1H180J CHIP C 18PF J
C356 CC73GCH1H060B CHIP C 6.0PF B
C357 CK73GB1H103K CHIP C 0.010UF K
C358 CK73GB1H471K CHIP C 470PF K
C359 CC73GCH1H120J CHIP C 12PF J
C360 CC73GCH1H080B CHIP C 8.0PF B X2
C360 CC73GCH1H090B CHIP C 9.0PF B E3
C360-362 CK73GB1H471K CHIP C 470PF K E
C361,362 CK73GB1H471K CHIP C 470PF K E3,X2
C363 CK73GB1H103K CHIP C 0.010UF K
C364 CK73GB1H471K CHIP C 470PF K
C366 CK73GB1C104K CHIP C 0.10UF K
C367 CC73GCH1H470J CHIP C 47PF J X2
C367 CK73GB1H471K CHIP C 470PF K E,E3
C368 CC73GCH1H060B CHIP C 6.0PF B E3
C368 CC73GCH1H090B CHIP C 9.0PF B X2
C368 CC73GCH1H100C CHIP C 10PF C E
C369 CC73GCH1HR75B CHIP C 0.75PF B E3
C369 CC73GCH1H010B CHIP C 1.0PF B E
C369 CC73GCH1H050B CHIP C 5.0PF B X2
C370 CK73GB1H471K CHIP C 470PF K
C371 CC73GCH1HR75B CHIP C 0.75PF B E
C371 CC73GCH1H0R5B CHIP C 0.5PF B E3,X2
C372 CC73GCH1H100C CHIP C 10PF C X2
C372 CC73GCH1H150J CHIP C 15PF J E,E3
C373 CC73GCH1H050B CHIP C 5.0PF B X2
C373 CC73GCH1H080B CHIP C 8.0PF B E,E3
C374 CC73GCH1H070B CHIP C 7.0PF B
C375-380 CK73GB1H471K CHIP C 470PF K
C381 CC73GCH1H060B CHIP C 6.0PF B E
C381 CC73GCH1H080B CHIP C 8.0PF B E3,X2
C382 CK73GB1H471K CHIP C 470PF K
C383 CC73GCH1HR75B CHIP C 0.75PF B E,E3
C383 CC73GCH1H0R5B CHIP C 0.5PF B X2
C384 CC73GCH1H060B CHIP C 6.0PF B E3,X2
C384 CC73GCH1H090B CHIP C 9.0PF B E
C385 CK73GB1H471K CHIP C 470PF K
C386 CC73GCH1HR75B CHIP C 0.75PF B E3
C386 CC73GCH1H010B CHIP C 1.0PF B E
C386,387 CC73GCH1H0R5B CHIP C 0.5PF B X2
C387 CC73GCH1H0R5B CHIP C 0.5PF B E,E3
C388 CC73GCH1H030B CHIP C 3.0PF B E
C388 CC73GCH1H040B CHIP C 4.0PF B E3
C388 CC73GCH1H050B CHIP C 5.0PF B X2
C389 CK73GB1H103K CHIP C 0.010UF K
C390 CC73GCH1H050B CHIP C 5.0PF B X2
C390 CC73GCH1H080B CHIP C 8.0PF B E
C390 CC73GCH1H100C CHIP C 10PF C E3
C391 CK73GB1H471K CHIP C 470PF K
C392 CC73GCH1H040B CHIP C 4.0PF B E3
C392 CC73GCH1H050B CHIP C 5.0PF B X2
C392 CC73GCH1H4R5B CHIP C 4.5PF B E
C393 CC73GCH1H030B CHIP C 3.0PF B E3
C393 CC73GCH1H070B CHIP C 7.0PF B X2
Ref. No. Address Parts No. Description Desti-
nation
New
parts
Ref. No. Address Parts No. Description Desti-
nation
New
parts
TX-RX UNIT (X57-711X-XX)