Ketterer KuLi Series User manual

3215.72-01i01 Rev. A
Assembly instructions
„KuLi - electric short stroke linear actuator“
3215.00-XXXX
Ori inal assembly instructions for partly completed machines
Accordin to machinery directive 2006/42/EG
Attachment VI
Document No. 3215.72-01i01
04 / 2022

3215.72-01i01 Rev. A
B. Ketterer Söhne GmbH & Co. KG
Bahnhofstraße 20
78120 Furtwan en
Phone: [phone] / 6569-10
E-Mail: [email protected]
Internet: www.ketterer.de
© 2022 B. Ketterer Söhne GmbH & Co. KG • 78120 Furtwan en
All ri hts reserved, in particular the ri ht of reproduction, distribution and translation. No part of this
manual may be reproduced in any form or saved, processed, duplicated or distributed usin electronic
systems without the written consent of B. Ketterer Söhne GmbH & Co. KG.
Subject to modifications.

3215.72-01i01 Rev. A
Scope
1 Introduction 1
1.1 Content 1
1.2 Scope 1
1.3 Standards and directives 1
1.4 Warnin s and symbols used 2
1.4.1 Structure of the section-specific warnin s 5
1.4.2 Structure of the embedded warnin s 5
2 Safety Instructions 6
2.1 Personnel - Qualification und obli ations 6
2.2 Obli ations of the operator 7
2.3 General safety instructions 7
2.4 Use 8
2.4.1 Intended use 8
2.4.2 Foreseeable misuse 8
2.5 Residual risks 9
3 Product description 10
3.1 Description of the Kuli 10
3.2 Product Versions 10
3.2.1 Visualization of the possible connector positions 11
3.2.2 Available accessories 11
3.3 Technical data / operatin conditions 12
Technical data / operatin conditions 12
3.4 Dimensions 15
3.5 General requirements for the master control system 16
4 Packing / ransport / Unpacking / Storage 17
4.1 Packin / Transport 17
4.2 Unpackin 17
4.3 Stora e 17
5 Assembly 18
5.1 Mechanical mountin instructions 18
5.1.1 Fixin the KuLi in the application 19
5.1.2 Connection to the liftin plate 19
5.1.3 Effect of radial forces 20
5.2 Installation instructions for the qualified electrician 21
6 Start-Up 22
7 Programming 25
7.1 Parameterization with software versions DM / SM / PM / EX 25
7.1.1 Assembly and start-up of the Connect Box 26
7.1.2 Parameterization software 27
7.2 Pro rammin via master control 30

3215.72-01i01 Rev. A
7.2.1 Reference run durin operation 30
7.2.2 Teach run durin operation 31
7.2.3 Teachin the travel ran e after switchin on 32
8 Operation 33
9 Disassembly / Shutdown 35
10 Maintenance 37
11 Self-help and diagnosis in case of malfunction 38
12 Disposal 39
13 Repair 39
EC Declaration of incorporation 40

Introduction
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1 Introduction
1.1 Content
 This documentation is intended to help you work safely on and
with the "Kuli". It contains safety instructions that must be
followed for all work performed on and with the Kuli system.
 The documentation must be made accessible to all persons who
work on and with the Kuli. They must have understood the
documentation and follow the specifications and instructions
relevant to them.
 The documentation must be always complete and in a clearly
readable condition.
Please read these instructions carefully and fol
low the safety
instructions!
Depending on the version or modification status of the
product, there may be differences compared to these
instructions.
1.2 Scope
These instructions are valid for the partly incomplete machine
with article numbers:
3215.00-0005 to 3215.00-0020
3215.00-0034F001
Drawin s dated 21/02/2022 are applicable.
1.3 Standards and directives
The KuLi is an "incomplete machine" accordin to Article 2,
Para raph ), MRL 2006/42/EC.
The conformity assessment procedure was carried out in
accordance with Machinery Directive (MRL) 2006/42/EC.
The KuLi is desi ned accordin to compliance with 2011/65/EU
(RoHs) and 2014/30/EU (EMC).
he manufacturer of the overall system in which the KuLi is
installed must check and ensure compliance with the essential
requirements of the MRL before placing the overall system on
the market.

Introduction
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1.4 Warnings and symbols used
The safety si n visually represents a source of hazard. The safety
si ns in these assembly instructions comply with DIN EN ISO
7010.
The followin picto rams and si nal words are used in this
documentation to indicate hazards and important information:
Pictogram Description
Warning of a general hazard
This warnin si n is placed in front of activities where several causes
can lead to hazards.
Hot surface warning
This warnin si n stands in front of activities where there is a hazard
from hot surfaces which can lead to burns.
Warning of electric shock
This warnin si n stands in front of activities where there is a risk of
electric shock, possibly with lethal consequences.
Warning against non-ionizing radiation
This warnin si n indicates activities involvin hazards due to non-
ionizin radiation.
Warning of magnetic fields
This warnin si n indicates activities
involvin hazards due to
ma netic fields.

Introduction
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Pictogram Description
Warning of unexpected / automatic start-up.
This warnin si n stands in front of activities where an
unexpected / automatic start-
up of rotatin components can
occur.
Warning of crushing hazard
This warnin si n stands for activities where hazards exist due
to crushin and shearin points which can lead to crushin
injuries.
Follow instructions
Information

Introduction
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In these assembly instructions, the followin dan er levels are
used to indicate potentially hazardous situations and important
safety instructions:
Hazard level Description
Indicates a hazardous situation which, if not avoided, will
result in death or serious irreversible injury.
DANGER!
Indicates a hazardous situation which, if not avoided, could
result in death or serious irreversible injury.
WARNING
!
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
CAU ION!
Indicates a potentially hazardous situation. If not avoided, the
equipment or somethin in its environment may be
dama ed.
INFORMA ION!

Introduction
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1.4.1 Structure of the section-specific warnings
The section-specific warnin s apply not only to one specific
action, but to several actions within a chapter. The hazard
symbols used indicate either a eneral or specific hazard.
The warnin is structured as follows:
SIGNAL WORD!
Nature of the hazard and its source.
Possible Consequence(s) of disre ard.
► Action(s) to avoid the hazard.
1.4.2 Structure of the embedded warnings
The embedded warnin s are directly inte rated into the action
before the dan erous action step.
The embedded warnin is structured as follows:
SIGNAL WORD! Nature of the hazard and its source.
Possible Consequence(s) of disre ard.
Action(s) to avoid the hazard.

Safety Instructions
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2 Safety Instructions
Read the safety instructions and information on safe operation
in these assembly instructions carefully before starting work.
Keep these assembly instructions in a safe place and give them
to others if necessary.
It is very important for your safety that you understand and
follow all safety instructions.
Non-observance may result in da
nger to the life and health of
persons and cause extensive damage to property.
2.1 Personnel - Qualification und obligations
Information
All activities on the KuLi may only be carried out by competent
and qualified persons.
he competent and qualified persons must...
...know and be able to apply the relevant accident prevention
re ulations and safety instructions in the technical
documentation.
...be suitably trained for electrical work (electrician).
...have been trained and instructed in accordance with the rules
of behaviour in the event of a malfunction.
...have the physical and mental capabilities to carry out his
responsibilities, tasks and activities at the KuLi.