Kutai electronics ADVR-12 User manual

KUTAI ELECTRONICS INDUSTRY CO., LTD.
TEL : [phone] FAX : [phone] Website : www.kutai.com.tw
Headquarters : No.3, Ln. 201, Qianfu St., Qianzhen Dist., Kaohsiung City 80664, Taiwan
ADVR-12
Universal Hybrid Analog-Digital
Voltage Regulator Operation Manual
Self ExcitedAutomatic Voltage Regulator
For use in Brushless SHUNT, PMG and Auxiliary Winding
Compatible with Basler*AVC63-12, AVC125-10, CATERPILLAR*
VR6, Kato* K65-12B & K125-10B, Leroy Somer* 202-8634 regulators
Use with KUTAI IVT-1260 / IVT-2460 add-on module can boost
generator motor starting capacity.
* All manufacturer names and numbers are used for reference purpose only
and do not imply that any part is the product of these manufacturer.

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2ADVR-12
SECTION 1 : SPECIFICATION
Sensing Input (20, 22, 24)
Static Power Dissipation
Voltage 220 520 Vac
Max. 12 watts
1- or 3- phase selectable
180 260 Vac @ 220 Vac
Burden in SHUNT & PMG Wiring
330 520 Vac @ 440 Vac
1320 VA @ power input 110 Vac
Frequency 50/60 Hz, selectable
2640 VA @ power input 220 Vac
Power Input (26, 28, 30)
Quadrature Droop Input (C1, C2)
Voltage 60 300 Vac, 1 or 3 phase
CT 1A or 5A greater than 5VA (DIP switch setting)
Frequency 40 500 Hz
Sensitivity +/- 7% @ PF +/- 0.5 (Droop adjustable)
Excitation Output (F1, F2)
Analogue Voltage Input (2, 3)
Voltage 63 Vdc @ power input 110 Vac 1 Phase
Un 0 10% @ 0 10 Vdc or +/- 5 Vdc
75 Vdc@power input110 Vac 3Phase
125 Vdc @powerinput220Vac 1 Phase
Under Frequency Protection (Factory Presets)
150 Vdc@power input220 Vac 3 Phase
50 Hz system presets knee point at 45 Hz
Current Continuous 12A
60 Hz system presets knee point at 55 Hz
Intermittent 20A for 10 secs.
Resistance ≧5 ohms @ power input 110 Vac
Over Excitation Protection
≧11 ohms @ power input 220 Vac
Set point 125 Vdc +/- 5 % @ power input 220 Vac
Fuse Spec. Slow blow 6.3 x 32mm 12.5A / 500V
Inverse-time curve. This function can be turned off.
External Voltage Adjustment
Voltage Thermal Drift
10K ohms 1 watt potentiometer
Less than 3% at temperature range -40 to +70 ˚C
Voltage Regulation
Under-Frequency Knee Point Thermal Drift
Less than +/- 0.5% ( with 4% engine governing )
Less than +/- 0.1 Hz at -40 to +70 ˚C
Build Up Voltage
Environment
6 Vac 25 Hz residual volts at power input terminal
Operating Temperature -40 to +70 ˚C
Storage Temperature -40 to +85 ˚C
Soft Start Ramp Time
Relative Humidity Max. 95%
4 seconds +/- 10%
Vibration 3.0 Gs @ 100 2K Hz
Typical System Response
Dimensions
Less than 20 milliseconds
214.0 (L) x 163.0 (W) x 45.7 (H) mm
EMI Suppression
Weight
Internal electromagnetic interference filtering
1130 g +/- 2%

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ADVR-12 3
Figure 2
SECTION 2 : OUTLINE / SIZE REFERENCE
ATTENTION
1. AVR can be mounted directly on the engine, genset, switchgear, control panel, or any position that will
not affect operation. For dimension reference please see Figure 1.
2. All voltage readings are to be taken with an average-reading voltmeter Meggers and high-potential test
equipment must not be used. Use of such equipment could damage the AVR.
3. Secure all wiring connections. Do not install AVR in a high vibration area to avoid loose connections.
For safety do not touch the heat sink while in operation.
4. Improper setting of under-frequency protection could cause the output voltage of the unit to drop or
become unstable under with changes in load. Avoid making any changes to the U/F setting unless
necessary.
5. Turn off O/E in AVR when paralleling.
SECTION 3 : DIP SWITCH PROGRAMMING & ADJUSTMENTS
1 2
F+
F-
Sensing
Power
140.0
163.0
191.0
214.0
22.0
45.7
1 2
91.3
7.2
24.9
Figure 1 Outline Drawing

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4ADVR-12
3.1 DROOP Adjustment (DROOP)
When operating in parallel the AVR increases or
decreases its voltage output when phase current leads
or lag the voltage. The range of this increase or
decrease can be preset by the DROOP adjustment.
3.2 Voltage Adjustment (VOLT)
Generator rated output voltage adjustment. Must be in
agreement with the DIP Switch SW5 voltage range
setting.
180 260 Vac @ 220 Vac SW5 OFF
330 520 Vac @ 440 Vac SW5 ON
3.3 Under Frequency Adjustment (U/F)
When generator RPM falls below the knee point, the
under frequency protection circuit will activate and the
voltage and frequency begin to decrease in linear
descend.
Select frequency 50 Hz or 60 Hz according to the
generator in use.
3.4 Stability Adjustment (STAB)
Correct adjustment of STAB setting must be conducted
while the generator is operating without load. First
adjust the STAB potentiometer (POT) clockwise to the
point the voltage becomes unstable, then adjust it back
slightly, anti-clockwise (About 1/5 turn). This is point
the voltage just reaches the critical point (Knee point)
of stabilization, where the voltage is stable yet very
close to becoming unstable.
3.5 TRIM Adjustment (TRIM)
When terminals 2 & 3 are biased with a DC voltage (-5
+5V), the TRIM is used to adjust the influence this
DC has on the output voltage of the AVR. If the TRIM
(POT) is adjusted fully counter-clockwise the AVR DC
output will not be influenced by any bias voltage.
Conversely, if the TRIM is adjusted fully clockwise,
then any signal will produce the maximum 10% effect.
3.6 U/F DIP Adjustment (DIP)
When U/F protection is activated-, the voltage droop
ratio can be adjusted via the DIP VR. The adjustable
range is 3 10 V/Hz.
3.7 Over Excitation LED (O/E)
Indicator illuminates when the generator is in
Over-Excitation protection.
Set point 125 Vdc +/- 5% @ 220 Vac.
●DIP SW-3 switch ON, Over Excitation Protection
Disabled. If over excitation occurs, the O/E LED
turns on, but the AVR WILL NOT shutdown
excitation.
●DIP SW-3 switch OFF. Over Excitation Protection
activated. If over excitation occurs, the O/E LED
turns on and the AVR will shutdown excitation.
3.8 Under Frequency Protection LED (U/F)
Indicator illuminates when the generator is in U/F
Under-Frequency protection.
SECTION 4 : CONNECTION TERMINAL
TERMINAL
DESCRIPTION
CH GND
Ground
2
Analogue Voltage Input
3
4
Connect 4 & 7 for onboard voltage
adjustment.
Connect 10K ohm VR to 6a & 7 for
external voltage adjustment. (keep 4 &
7 Open)
5
Current Transformer (CT) 1A input
5a
Current Transformer (CT) 5A input
6
Current Transformer (CT) common
6a
Bridge selection common
7
Connect 4 & 7 for onboard voltage
adjustment.
Connect 10K ohm VR to 6a & 7 for
external voltage adjustment. (keep 4 &
7 open)
8
No use (Null)
9
Connect 9 & 6a for 3 phase sensing
connect.
Keep 9 & 6a open for single phase
sensing.
20
Single or Three phase sensing input
22
Single or Three phase sensing input
24
Three phase sensing input
Connect 22 & 24 for Single phase
sensing input.
26
Three phase power input
28
Single or Three phase power input
30
Single or Three phase power input
F1
Positive excitation output (+)
F2
Negative excitation output (-)

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ADVR-12 5
SECTION 5 : WIRING CONNECTIONS
S
T
R
20
GEN
22 24 26 28 30 F1 F2
23455a 66a 7 8 9
CT
ADVR-12
FIELD
F+ F-
5-6 : 1A CT
2-3 : +/-5Vdc
6a-9 Close : 3 Phase Sensing
4-7 Close : Internal VR Adj.
Sensing Power
Analog Input
CH
GND
PMG
6a-9 Open : 1 Phase Sensing
10K Ohm
External VR
S
T
R
20
GEN
22 24 26 28 30 F1 F2
23455a 66a 7 8 9
CT
ADVR-12
FIELD
F+ F-
5a-6 : 5A CT
2-3 : +/-5Vdc
Sensing Power
Analog Input
CH
GND
Figure 3 Three Phase Sensing SHUNT
Figure 4 Single Phase Sensing PMG or Auxiliary
Winding
S
T
R
20
GEN
22 24 26 28 30 F1 F2
CH
GND 23455a 66a 7 8 9
CT
ADVR-12
FIELD
F+ F-
Sensing Power
PT1 PT2
S
T
R
20 22 24 26 28 30 F1 F2
CH
GND 23455a 66a 7 8 9
CT
ADVR-12
Sensing Power
PMG
GEN
CT
FIELD
F+ F-
PT1
Figure 5 Three Phase Sensing with power transformer
(If sensing or power voltage differs from ADVR-12, add
PT1 or PT2.)
Figure 6 PMG or Auxiliary Winding with power
transformer
(If sensing voltage differs from ADVR-12, add PT1.)
+
S2 S1 OUT2 OUT1
B+B
Fuse
G
F+ 30 28 F-
ADVR-12
2224
26 20
9 7 6a 855a
64G 32
Time
Test
Output
Ready
Test
Batt-Volt
OVLD
ON
Droop
%
IVT
Figure 7 ADVR-12 & IVT-1260 / IVT-2460 Wiring
Connection

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ADVR-12 6
ATTENTION
1. The AVR reading AC voltage are all average value.
2. When setting external VR (open 4-7), the Internal VR will be invalid.
3. External voltage regulator: 10K ohms, 1 watt. Adjustable range is the same "VOLT" range.
4. Sensing Voltage can be set from 220 440 Vac Program SW5 correctly.
5. For single phase sensing bridge 20 & 22 and open 6a & 9.
6. When using PT1 of capacity > 100VA, must pay attention that the voltage and capacity of transformer
PT2 has adequate excitation output.
※Use only replacement fuses specified in this user manual.
※Appearance and specifications of products are subject to change for improvement without prior notice.