Kettler BTR 300 User manual

Assembly Instructions
Kettler BTR 300
Exercise Bike
Feb 2021
IMPORTANT
PLEASE KEEP THIS BOOKLET FOR FUTURE REFERENCE.
THIS IS IMPORTANT INFORMATION REGARDING THE USE
AND CARE OF YOUR EXERCISE EQUIPMENT.

Safety Notice
Warning
This exercise bike has been designed and constructed to provide maximum safety.
Nevertheless, certain precautions should be taken when using exercise equipment.
Read the whole manual before assembling and using the exercise bike.
The following safety precautions should also be observed:
• It is the responsibility of the owner to ensure that all users of the exercise bike are
adequately informed of all precautions. Use the exercise bike only as described in this
manual.
• Keep children and pets away from this equipment at all times. DO NOT leave them
unsupervised in the room where this exercise bike is kept.
• inspect and tighten parts regularly. Replace any worn items immediately
• Place the exercise bike on a level surface, with at least 1.0 m of clearance on each side of
exercise bike. To protect the oor or carpet from damage, place a mat under the exercise
bike.
• Keep the exercise bike indoors, away from moisture and dust. Maintain the using place
ventilation.
• Don’t put any sharp things around the exercise bike.
• Wear appropriate clothes while exercising; do not wear loose clothes that could become
caught on the exercise bike. Always wear trainers for foot protection while exercising.
• This product has a maximum user weight of 150kg.
• Do not put your hands on the moving parts to prevent injures.
• Keep your pedalling speed in a controlled way.
• If you experience any problems with the exercise bike, stop using and contact the supplier
for advice.
• No more than one person should operate the exercise bike at one time.
• If you have any existing health problems you should consult your doctor before starting an
exercising regime.
• If you feel pain or dizziness while exercising, stop exercising immediately and speak to your
doctor.

Pre-assembly Notes
Open the boxes:
Make sure you check you have all of the parts listed in the box prior to assembly. If there are any
parts missing, please contact the supplier.
No. Name Specication Quantity
26 Allen C.K.S. half thread screw M10×60×25 4
27 Spring washer Ø10 8
28 Curved washer Ø10. 5×R100×t2.0 10
29 Philips pan head full thread screw M4×6 6
33 Hex locking nut M10 2
34 Flat washer Ø10 2
35 Allen C.K.S. half thread screw M10×20 4
36 Allen C.K.S. half thread screw M10×55×20 2
37 Philips pan head full thread screw M4×16 6
M10 - Qty 2 M10x55x20 - Qty 2 M4x16 - Qty 6
M10x20 - Qty 4 M10x60x25 - Qty 4
Ø10 - Qty 8
M4x6 - Qty 6
Ø10. 5xR100xt2.0 - Qty10
Ø10 - Qty 2

Gather Your Tools
Before starting assembly ensure you have the correct tools.
Name Specication Quantity
L-shaped wrench 5x80x80S (with a cross) 1
L-shaped wrench 6x40x120 1
Open-end wrench t4. 0x32x110 1
Clear your work area
Make sure that you have cleared away a large enough space to properly assemble the unit.
Make sure the space is free from anything that may cause injury during assembly. After the
unit is fully assembled,make sure there is a comfortable amount of free area around the unit for
unobstructed operation.
NOTE: Follow the instructions step by step. Read and understand all instructions thoroughly
before assembly.

Product Diagram
*We reserve the right to amend the product without prior notice.
Dimension 1090x560x1490mm
Speed Ratio 9
Flywheel Outer magnet with double way: Ø280/9kg
Up & Down 9 level, 270mm distance
Front & Back 70mm distance
Console
Bottle Holder
Handle Bar
Front Stabiliser
Back Stabiliser
Pedal (L)
Saddle
Pedal (R)

Assembly Instructions
Step 1:
Attach the front stabiliser (2)
to the main frame (1) with
curved washer (28), spring
washer (27) and Allen C.K.S.
half thread screw(26).
1
2
Step 2:
Attach the rear stabiliser (3) to the
main frame (1) with curved washer
(28), spring washer (27) and Allen
C.K.S. half thread screw (26).
26
27
28
2
1
26
27
28
3
1

Assembly Instructions
Step 3:
Loosen the knob and attach
saddle post (4) to the main
frame. Then tighten the knob.
3
4Step 4:
• Attach saddles (5) to the
saddle post (4) with casing
(25) and handle knobs (23),
do not tighten them.
• Translate saddles (5) to
proper position. Then attach
saddle decoration cover (L)
(16) and saddle decoration
cover (R) (17) to saddle post
(4) with Philips C.K.S. pan
head full thread screw( 29).
• Tighten the handle knobs
(23).
4
1
25
23
5
17
29
16
4
29

Assembly Instructions
• Connect motor communication wire (10) and
console communication wire (9).
• Attach the upright post (6) to the main frame (1)
with at washer(34), spring washer (27), Allen
C.K.S. full thread screw(35), curved washer (28),
spring washer(27), Allen C.K.S. full thread screw
(35), Allen C.K.S. full thread screw (36), curved
washer(28) and Hex locking nut (33).
• Attach upright post cover (13) and Upright post
trim strip (46) to the main frame (1).
• Tip: Do not fully tighten the Bolt yet. Make sure
that all screws are in the hexagonal hole.
5
6
Step 6:
Attach handlebar connection
wire (11) to the upright post
(6). Attach handlebar (7) to
the upper upright post (6).
Close handle clamp ring (22)
and lock them with T-shaped
rotary knob (21).
46 13 35
6
9
35
10
35
28
2734
33
27
1
22
21
11
7
6
Step 5:
• Attach the Upright post trim strip (46) to the Upper upright post (6). Take the
Upright post cover (13) from main frame (1). Then attach to the upper upright
post (6).
28
27 34
28
27
35
28
36

Assembly Instructions
Step 7:
• Connect communication
wire (9) and back hole of the
console. Connect handle
pulse connection wire (11)
and console outlet (12).
• Attach console (8) to upper
upright post (6) with Philips
C.K.S. full thread screw (24).
• Through handle bar cover
(L) (14) and handle bar cover
(R) (15) out of the handlebar
(7). Then attach them to
upper upright post (6) with
Philips pan head full thread
screw (37).
7
8
Step 8:
Attach and lock left
pedal (18) and right
pedal (19) to the main
frame (1).
15 37
12
9
11
6
24
7
14
37
8
1
19
18

Assembly Instructions
Step 9:
Attach bottle
holder (20) to upper
upright post (6) with
Philips pan head full
thread screw (37).
9
20
37
6
Workout Tips
• The user is required to put their feet completely inside the pedal.
• Adjust the magnetic resistance according to the user.
• When ending the workout, reduce the resistance and gently slow down the pedalling
action until stationary.