Kettler BTR 300 User manual

Assembly Instructions
Kettler BTR 300
Exercise Bike
Feb 2021
IMPORTANT
PLEASE KEEP THIS BOOKLET FOR FUTURE REFERENCE.
THIS IS IMPORTANT INFORMATION REGARDING THE USE
AND CARE OF YOUR EXERCISE EQUIPMENT.

Safety Notice
Warning
This exercise bike has been designed and constructed to provide maximum safety.
Nevertheless, certain precautions should be taken when using exercise equipment.
Read the whole manual before assembling and using the exercise bike.
The following safety precautions should also be observed:
• It is the responsibility of the owner to ensure that all users of the exercise bike are
adequately informed of all precautions. Use the exercise bike only as described in this
manual.
• Keep children and pets away from this equipment at all times. DO NOT leave them
unsupervised in the room where this exercise bike is kept.
• inspect and tighten parts regularly. Replace any worn items immediately
• Place the exercise bike on a level surface, with at least 1.0 m of clearance on each side of
exercise bike. To protect the oor or carpet from damage, place a mat under the exercise
bike.
• Keep the exercise bike indoors, away from moisture and dust. Maintain the using place
ventilation.
• Don’t put any sharp things around the exercise bike.
• Wear appropriate clothes while exercising; do not wear loose clothes that could become
caught on the exercise bike. Always wear trainers for foot protection while exercising.
• This product has a maximum user weight of 150kg.
• Do not put your hands on the moving parts to prevent injures.
• Keep your pedalling speed in a controlled way.
• If you experience any problems with the exercise bike, stop using and contact the supplier
for advice.
• No more than one person should operate the exercise bike at one time.
• If you have any existing health problems you should consult your doctor before starting an
exercising regime.
• If you feel pain or dizziness while exercising, stop exercising immediately and speak to your
doctor.

Pre-assembly Notes
Open the boxes:
Make sure you check you have all of the parts listed in the box prior to assembly. If there are any
parts missing, please contact the supplier.
No. Name Specication Quantity
26 Allen C.K.S. half thread screw M10×60×25 4
27 Spring washer Ø10 8
28 Curved washer Ø10. 5×R100×t2.0 10
29 Philips pan head full thread screw M4×6 6
33 Hex locking nut M10 2
34 Flat washer Ø10 2
35 Allen C.K.S. half thread screw M10×20 4
36 Allen C.K.S. half thread screw M10×55×20 2
37 Philips pan head full thread screw M4×16 6
M10 - Qty 2 M10x55x20 - Qty 2 M4x16 - Qty 6
M10x20 - Qty 4 M10x60x25 - Qty 4
Ø10 - Qty 8
M4x6 - Qty 6
Ø10. 5xR100xt2.0 - Qty10
Ø10 - Qty 2

Gather Your Tools
Before starting assembly ensure you have the correct tools.
Name Specication Quantity
L-shaped wrench 5x80x80S (with a cross) 1
L-shaped wrench 6x40x120 1
Open-end wrench t4. 0x32x110 1
Clear your work area
Make sure that you have cleared away a large enough space to properly assemble the unit.
Make sure the space is free from anything that may cause injury during assembly. After the
unit is fully assembled,make sure there is a comfortable amount of free area around the unit for
unobstructed operation.
NOTE: Follow the instructions step by step. Read and understand all instructions thoroughly
before assembly.

Product Diagram
*We reserve the right to amend the product without prior notice.
Dimension 1090x560x1490mm
Speed Ratio 9
Flywheel Outer magnet with double way: Ø280/9kg
Up & Down 9 level, 270mm distance
Front & Back 70mm distance
Console
Bottle Holder
Handle Bar
Front Stabiliser
Back Stabiliser
Pedal (L)
Saddle
Pedal (R)

Assembly Instructions
Step 1:
Attach the front stabiliser (2)
to the main frame (1) with
curved washer (28), spring
washer (27) and Allen C.K.S.
half thread screw(26).
1
2
Step 2:
Attach the rear stabiliser (3) to the
main frame (1) with curved washer
(28), spring washer (27) and Allen
C.K.S. half thread screw (26).
26
27
28
2
1
26
27
28
3
1

Assembly Instructions
Step 3:
Loosen the knob and attach
saddle post (4) to the main
frame. Then tighten the knob.
3
4Step 4:
• Attach saddles (5) to the
saddle post (4) with casing
(25) and handle knobs (23),
do not tighten them.
• Translate saddles (5) to
proper position. Then attach
saddle decoration cover (L)
(16) and saddle decoration
cover (R) (17) to saddle post
(4) with Philips C.K.S. pan
head full thread screw( 29).
• Tighten the handle knobs
(23).
4
1
25
23
5
17
29
16
4
29

Assembly Instructions
• Connect motor communication wire (10) and
console communication wire (9).
• Attach the upright post (6) to the main frame (1)
with at washer(34), spring washer (27), Allen
C.K.S. full thread screw(35), curved washer (28),
spring washer(27), Allen C.K.S. full thread screw
(35), Allen C.K.S. full thread screw (36), curved
washer(28) and Hex locking nut (33).
• Attach upright post cover (13) and Upright post
trim strip (46) to the main frame (1).
• Tip: Do not fully tighten the Bolt yet. Make sure
that all screws are in the hexagonal hole.
5
6
Step 6:
Attach handlebar connection
wire (11) to the upright post
(6). Attach handlebar (7) to
the upper upright post (6).
Close handle clamp ring (22)
and lock them with T-shaped
rotary knob (21).
46 13 35
6
9
35
10
35
28
2734
33
27
1
22
21
11
7
6
Step 5:
• Attach the Upright post trim strip (46) to the Upper upright post (6). Take the
Upright post cover (13) from main frame (1). Then attach to the upper upright
post (6).
28
27 34
28
27
35
28
36

Assembly Instructions
Step 7:
• Connect communication
wire (9) and back hole of the
console. Connect handle
pulse connection wire (11)
and console outlet (12).
• Attach console (8) to upper
upright post (6) with Philips
C.K.S. full thread screw (24).
• Through handle bar cover
(L) (14) and handle bar cover
(R) (15) out of the handlebar
(7). Then attach them to
upper upright post (6) with
Philips pan head full thread
screw (37).
7
8
Step 8:
Attach and lock left
pedal (18) and right
pedal (19) to the main
frame (1).
15 37
12
9
11
6
24
7
14
37
8
1
19
18

Assembly Instructions
Step 9:
Attach bottle
holder (20) to upper
upright post (6) with
Philips pan head full
thread screw (37).
9
20
37
6
Workout Tips
• The user is required to put their feet completely inside the pedal.
• Adjust the magnetic resistance according to the user.
• When ending the workout, reduce the resistance and gently slow down the pedalling
action until stationary.

Finished.

Half-Drawing for Assembly

Parts List
No. Name Specication Quantity
1 Main frame 1
2 Front stabiliser 1
3 Rear stabiliser 1
4 Saddle post 1
5 Saddle 1
6 Upper upright post 1
7 Handlebar post 1
8 Console 1
9 Console communication wire 1
10 Motor communication wire 1
11 Handle pulse connection wire 2
12 Console outlet 2
13 Upright post cover 1
14 Handlebar cover(L) 1
15 Handlebar cover(R) 1
16 Saddle cover(L) 1
17 Saddle cover(R) 1
18 Saddle cover(R) 1
19 Pedal(R) 1
20 Bottle holder Ø93x150 1
21 T-shaped rotary knob M8x30 1
22 Handlebar clamp ring 1
23 Handlebar rotary knob 1
24 Philips C.K.S. full thread screw M5x10 4
25 Bushing tube Ø10. 5xØ14x10 1
26 Allen C.K.S. half thread screw M10x60x20 4
27 Spring washer Ø10 8
28 Curved washer Ø10. SxR100xt2.0 10
29 Philips pan head full thread screw M4×6 6
33 Hex socking screw M10 2
34 Flat washer Ø10 2
35 Allen C.K.S full thread screw M10x20 4
36 Allen C.K.S half thread screw M10x55x20 2
37 Phillips pan head full thread screw M4x16 6
46 Upright post trim strip 1

Drawing for Assembly

Parts List
No. Name Specication Quantity
1 Main frame 1
2 Front stabiliser 1
3 Rear stabiliser 1
4 Saddle post 1
5 Saddle 1
6 Upper upright post 1
7 Handlebar post 1
8 Console 1
9 Console communication wire 1
10 Motor communication wire 1
11 Handle pulse connection wire 2
12 Console outlet 2
13 Upright post cover 1
14 Handlebar cover(L) 1
15 Handlebar cover(R) 1
16 Saddle cover(L) 1
17 Saddle cover(R) 1
18 Saddle cover(R) 1
19 Pedal(R) 1
20 Bottle holder Ø93x150 1
21 T-shaped rotary knob M8x30 1
22 Handlebar clamp ring 1
23 Handlebar rotary knob 1
24 Philips C.K.S. full thread screw M5x10 4
25 Bushing tube Ø10. 5xØ14x10 1
26 Allen C.K.S. half thread screw M10x60x20 4
27 Spring washer Ø10 8
28 Curved washer Ø10. SxR100xt2. 0 10
29 Philips pan head full thread screw M4×6 6
30 Allen C.K.S full thread screw M8x20 5
31 Spring washer Ø8 4

Parts List
No. Name Specication Quantity
32 Flat washer Ø8. 5xØ20xt1.5 3
33 Hex locking nut M10 2
34 Flat washer Ø10 2
35 Allen C.K.S. full thread screw M10×20 4
36 Allen C.K.S. half thread screw M10×55×20 2
37 Philips pan head full thread screw M4×16 6
38 Saddle locking piece 1
39 Crank cover Ø23x6xM22xP1.0 2
40 Hex ange full thread screw 5/16-18UNC-1" 2
41 Crank (L) 1
42 Crank (R) 1
43 Disc 2
44 Philips C.K.S. self-tapping screw ST4×12 8
45 Magnet motor 1
46 Upright post trim strip 102x57x8 1
47 End cap 45x90xt1.5 4
48 Feet pad Ø49x22xM10x26 4
49 Allen C.K.S. hollow screw Ø8×33×M6×15 2
50 Wheels Ø55×25. 8 2
51 Allen C.K.S. full thread screw M6×15 5
52 Deep groove ball bearing 6203-2RS 3
53 Hex nut M5 2
54 Hex full head screw M5×60 1
55 Philips washer head end-cutting self-
tapping bolt ST4×12 1
56 Saddle post bushing 115x90x45 1
57 Crank axis Ø17×150 1
58 Belt pulley Ø263×22 1
59 Hex locking nut M8 10
60 Saddle adjustment 1
61 Circlip for shaft Ø17 2
62 Circlip for shaft Ø12 2
63 Circlip for shaft Ø10 3

Parts List
No. Name Specication Qty
64 Tension wheel Ø38x22 1
65
Tension spring Ø18xØ2. 0x14 1
66
Tension spring Ø11. 5xØ1. 2x13 1
67 Square magnet 30x25xt12 10
68 Magnet axis
Ø12x50 1
69 Deep groove ball bearing 6300-2RS 1
70 Flat washer Ø34xØ25xt1.0 1
71
Deep groove ball bearing 6003-2RS 1
72
One-way kingpin ball bearing Ø35xØ17x16 1
73
Small belt pulley Ø30x64 1
74
Deep groove ball bearing 6000-2RS 1
75
Flywheel axis Ø10x112.5 1
76
Flywheel Ø280 1
77
Square pipe plug 20x40xt1.5 1
78
Handle pulse 2
79
Philips C.K.S self tapping screw ST4x20 2
80
Round pipe plug Ø28xt1.5 2
81
Philips C.K.S self tapping screw ST4x25 7
82
Fixed magnet 1
83
Rotary hand bolt Ø9xM16xP1. 5x83 1
84
Fixed tension wheel 1
85
Magnet 1
86
Motor belt 440PJ6 1
87
Foam grip Ø 29xt3. 0x600 2
88
Cover (L) 1
89
Cover (R) 1
90
Brake cable L=350 1
91
Power adapter 1
92
Magnetic sensor 1
93
Power communication wire 1
94
Philips C.K.S. self-tapping screw ST4x16 8
95
Hex nut M10 4
96
Allen C.K.S. full thread screw M10x38 1
Fixed tension wheel

Display Functions
Item Description
Time Display Range 0:00 ~ 99:59; Setting range 0:00 ~ 99:00
Speed Range 0. 0 ~ 99.9KM/H
Distance Display Range 0. 0 ~ 99.99; Setting range 0. 0 ~99.90
Calories Display Range 0 ~ 9999 Cal; Settingrange 0 ~ 9990 Cal
Pulse Display Range P-30 ~230; Setting range 0-30 ~230
RPM Range 0 ~ 999
Watt Display Range: 0 ~ 999; Setting Range 10 ~ 350
Item Description
Up(+) Select function or increase resistance level
Down(-) Select function or decrease resistance level
Enter In STOP mode, press it to conrm setting or selection
Reset Hold on pressing down for 2 seconds, computer will reboot and start from user setting. Reverse to main menu during
presetting workout value or in stop mode
Start/Stop Start or Stop workout
Recovery Test heart rate recovery status
Body Fat Test body fat% and BMI
Keys

Operation
POWER ON
Plug in power supply, computer will power on with a long beep sound and display all segments
on LCD for 2 seconds(Drawing 1). Enter into user selection (Drawing 2) and personal data setting
mode (Age, Gender, Height, Weight).
After 4 minutes without pedalling or pulse input, console will enter into power saving mode.
Press any key may wake the console up.
Personal Data Setting
After selecting user from U1~U4, press ENTER to conrm. Press UP(+) or DOWN (-) to set SEX,
AGE (Drawing 3), HEIGHT, WEIGHT and conrm by pressing ENTER. All data will be saved as user
prole.
After setting, console go to main menu and display as Drawing 4. In this page, user can start
workout directly by pressing START/STOP button.
Drawing 1
Drawing 3 Drawing 4
Drawing 2

Operation
Workout Selection
In main page, the rst program MANUAL is ashing (Drawing 5). User can press UP(+) or DOWN(-
) to select: MANUAL-->PROGRAM-->USER PROGRAM-->H R.C. -->WATT, press ENTER to conrm.
Manual Mode
1. Press UP(+) or DOWN(-) to select workout program, choose Manual (Drawing 4) and press
ENTER key to conrm.
2. Press UP(+) or DOWN(-) to preset value of TIME/DISTANCE/CALORIES/PULSE and press ENTER
to conrm.
3. Press START/STOP keys to start workout. During workout, user can press UP and DOWN to
adjust load level from 1-16.
4. Press START/STOP keys to pause workout. Press RESET to reverse to main menu.
Program Mode
1. Press UP(+) or DOWN(-) to select workout program, choose Program (Drawing 5) and press
ENTER key to conrm.
2. Press UP(+) or DOWN(-) to select program from P01-P12, the program prole will display by
turn.
3. Press UP(+) or DOWN(-) to preset workout TIME.
4. Press START/STOP keys to start workout. During workout, user can press UP(+) or DOWN(-) to
adjust load level from 1-16.
5. Press START/STOP keys to pause workout. Press RESET to reverse to main menu.
Drawing 5 Drawing 6
User Program Mode
1. Press UP(+) or DOWN(-) to select workout program, choose User Program (Drawing 6) and
press ENTER key to conrm.
2. Press UP(+) or DOWN(-) to set load level from 1-16 of each column, and press ENTER to next
one. (Total column = 20)