Kettler SHIMANO KS127 Series Wiring diagram

IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE
Translation of original operating instructions for
KETTLER pedelecs with BOSCH Intuvia
on-board computer
Scarpia FS1 LTD, Scarpia FS2 and Scarpia FS3
KS127-IxxD to KS129-IxxD
MY22K03 - 32_1.0_20:04:2021

MY22K03 - 32_1.0_13.09.2021 1
Contents
Contents
1 About these operating instructions
1.1 Manufacturer 10
1.2 Laws, standards and directives 10
1.3 Language 10
1.4 For your information 10
1.4.1 Warnings 10
1.4.2 Markups 10
1.5 Type number and model 11
1.6 Frame number 11
1.7 Identifying the operating instructions 11
1.8 Aim of the operating instructions 12
2 Safety
2.1 Residual risks 13
2.1.1 Risk of fire and explosion 13
2.1.1.1 Rechargeable battery 13
2.1.1.2 Overheated charger 13
2.1.1.3 Hot components 13
2.1.2 Electric shock 14
2.1.2.1 Damage 14
2.1.2.2 Water penetration 14
2.1.2.3 Condensation 14
2.1.3 Risk of a crash 14
2.1.3.1 Incorrect quick release setting 14
2.1.3.2 Incorrect tightening torque 14
2.1.3.3 Incorrect component 14
2.1.4 Risk of amputation 14
2.1.5 Key breaking off 14
2.1.6 Malfunctions due to Bluetooth® 15
2.2 Toxic substances 16
2.2.1 Brake fluid 16
2.2.2 Suspension oil 16
2.2.3 Lubrication oil 16
2.2.4 Defective battery 16
2.3 Requirements for riders 16
2.4 Vulnerable groups 16
2.5 Personal protective equipment 16
2.6 Safety guards 16
2.7 Safety markings and safety instructions 17
2.8 What to do in an emergency 17
2.8.1 Dangerous situation in road traffic 17
2.8.2 Leaked brake fluid 17
2.8.3 Battery vapours emitted 18
2.8.4 Battery fire 18
2.8.5 Oil and lubricant leaks from the rear frame damper 18
2.8.6 Oil and lubricant leaks from the fork 18
3 Description
3.1 Proper use 19
3.1.1 Improper use 20
3.1.2 Permitted total weight (PTW) 21
3.1.3 Environmental requirements 22
3.2 Nameplate 24
3.3 Components 25
3.3.1 Overview 25

MY22K03 - 32_1.0_13.09.2021 2
Contents
3.3.2 Chassis 26
3.3.2.1 Frame 26
3.3.2.2 Steering system 26
3.3.2.3 Steering headset 26
3.3.2.4 Stem 26
3.3.2.5 Handlebars 27
3.3.2.6 Fork 27
3.3.3 Suspension 28
3.3.3.1 Suspension fork 28
3.3.3.2 Rear frame damper 32
3.3.3.3 FOX rear frame damper 35
3.3.4 Wheel 36
3.3.4.1 Tyres 36
3.3.4.2 Rim 36
3.3.4.3 Valve 36
3.3.4.4 Spoke 37
3.3.4.5 Spoke nipples 37
3.3.4.6 Hub 37
3.3.5 Braking system 38
3.3.5.1 Mechanical brake 38
3.3.5.2 Hydraulic brake 38
3.3.5.3 Disc brake 39
3.3.6 Seat post 40
3.3.6.1 Patent seat post 40
3.3.6.2 Suspension seat post 40
3.3.7 Mechanical drive system 41
3.3.7.1 Chain drive layout 41
3.3.7.2 Belt drive layout 41
3.3.8 Electric drive system 42
3.3.8.1 Motor 42
3.3.8.2 Battery 42
3.3.8.3 Rechargeable battery 43
3.3.9 Riding light 43
3.3.10 Charger 43
3.3.10.1 On-board computer 44
3.3.10.2 Control panel 44
3.4 Description of controls and screens 45
3.4.1 Handlebars 45
3.4.2 On-board computer 46
3.4.2.1 Main screen 46
3.4.3 Warnings and errors 48
3.4.3.1 Warnings 48
3.4.3.2 Error messages 48
3.4.4 Gear shift 49
3.4.4.1 Control panel functions on right 49
3.4.5 Hand brake 51
3.4.6 Battery level indicator (battery) 52
3.5 Technical data 53
3.5.1 Pedelec 53
3.5.2 SHIMANO EP8 DU-EP800 motor 53
3.5.3 Rechargeable battery 53
3.5.3.1 BMZ, V10 53
3.5.4 Charger 53
3.5.4.1 SHIMANO, EC-E6002 53
3.5.5 SHIMANO SC-EM800 on-board computer 53
3.5.5.1 Specifications for wireless systems 53
3.5.6 Emissions 54
3.5.7 Tightening torques 55

MY22K03 - 32_1.0_13.09.2021 3
Contents
4 Transporting and storing
4.1 Weight and dimensions for transportation 57
4.2 Designated handles, lifting points 57
4.3 Transportation 58
4.3.1 Using the brake transport securing system 58
4.3.2 Transporting the pedelec 58
4.3.3 Shipping a pedelec 58
4.3.4 Transporting the battery 58
4.3.5 Shipping the battery 58
4.4 Storing 59
4.4.1 Break in operation 59
4.4.1.1 Preparing a break in operation 59
4.4.1.2 Carrying out a break in operation 59
5 Assembly
5.1 Unpacking 60
5.2 Required tools 60
5.3 Commissioning 61
5.3.1 Checking the battery 61
5.3.2 Preparing the wheel 62
5.3.3 Installing wheel in the FOX fork 63
5.3.3.1 Quick release (15 mm) 63
5.3.3.2 Kabolt axle 64
5.3.4 Preparing the LIMOTEC seat post 65
5.3.5 Fitting the pedals 66
5.3.6 Checking the stem and handlebars 67
5.3.6.1 Checking the connections 67
5.3.6.2 Checking stem is firmly in position 67
5.3.6.3 Checking the headset backlash 67
5.4 Pedelec sale 67
6 Operation
6.1 Risks and hazards 68
6.2 Tips for a greater range 70
6.3 Error messages 71
6.3.1 Battery error message 71
6.3.2 On-board computer warnings 72
6.4 Error message screen 73
6.5 Instruction and customer service 74
6.6 Adjusting the pedelec 74
6.6.1 Preparing 74
6.6.2 Pedelec adjustment procedure 75
6.6.3 Determining the sitting position 76
6.6.4 Adjusting the saddle 77
6.6.4.1 Straightening the saddle 77
6.6.4.2 Adjusting the saddle height 77
6.6.4.3 Setting the saddle height with the remote control 78
6.6.4.4 Adjusting the saddle position 79
6.6.4.5 Adjusting the saddle tilt 79
6.6.4.6 Checking saddle stability 79
6.6.5 Handlebars 80
6.6.5.1 Handlebar width 80
6.6.5.2 Hand position 80
6.6.5.3 Adjusting the handlebars 80
6.6.6 Stem 81
6.6.6.1 Adjusting the handlebar height with quick release 81
6.6.6.2 Setting the quill stem 82
6.6.6.3 Adjusting the Ahead stem 82

MY22K03 - 32_1.0_13.09.2021 4
Contents
6.6.6.4 Adjusting the angle-adjustable stem 83
6.6.7 Ergonomic handles 84
6.6.7.1 Checking handlebar stability 84
6.6.8 Tyres 85
6.6.9 Brake 86
6.6.9.1 Brake handle position 86
6.6.9.2 Brake handle tilt angle 86
6.6.9.3 Determining the grip distance 87
6.6.9.4 Grip distance on a SHIMANO ST-EF41 brake lever 88
6.6.9.5 Retracting the brake linings 89
6.6.10 Gear shift 90
6.6.10.1 SHIMANO shifter 90
6.6.11 Suspension 91
6.6.12 Fork sag 91
6.6.12.1 Adjusting FOX fork 93
6.6.13 Adjust the rear frame damper sag 94
6.6.13.1 Adjusting FOX rear frame damper 95
6.6.14 Fork rebound damping 97
6.6.14.1 Adjusting FOX suspension fork 98
6.6.15 Adjusting the rear frame damper rebound damper 99
6.6.16 Setting high- and low-speed rebound damping of rear frame damper 99
6.6.16.1 Adjusting FOX rear frame damper 100
6.6.17 Lighting 101
6.6.17.1 Adjusting the lights 101
6.6.18 Adjust on-board computer 103
6.6.19 Opening the settings menu 104
6.6.20 Closing the settings menu 105
6.6.20.1 Sets the language 105
6.6.20.2 Setting units 105
6.6.20.3 Changing the displayed speed 105
6.6.20.4 Adjusting the clock 106
6.6.20.5 Changing the brightness 106
6.6.20.6 Changing the beep sound 106
6.6.20.7 Automatic light setting 107
6.6.20.8 Adjusting the start gear 107
6.6.20.9 Changing level of assistance 107
6.6.20.10 Adjusts the gear shift 108
6.6.20.11 RD protection reset 108
6.6.20.12 Deleting all saved values 109
6.6.21 Connecting an external device 109
6.6.21.1 Connecting device via the ANT 109
6.6.21.2 Connecting the device via Bluetooth® LE 109
6.7 Connect external devices 110
6.7.1 Connect via Bluetooth® LE 110
6.7.2 Connect via ANT 110
6.8 Using E-TUBE PROJECT 110
6.9 Accessories 111
6.9.1 Child seat 111
6.9.2 Trailer 112
6.9.2.1 Approval for trailer with Enviolo hub 112
6.9.2.2 Approval for trailer with ROHLOFF hub 113
6.9.3 Mobile holder 113
6.9.4 Tubeless and airless tyres 113
6.9.5 Suspension fork coil spring 113
6.9.6 Pannier rack 113
6.9.7 Panniers and cargo boxes 113
6.10 Personal protective equipment and accessories for road safety 114
6.11 Before each ride 114
6.12 Straightening the quickly adjustable stem 115

MY22K03 - 32_1.0_13.09.2021 5
Contents
6.13 Using the pannier rack 115
6.14 Raising the kickstand 116
6.15 Using the saddle 116
6.15.1 Using the leather saddle 116
6.16 Using the pedals 116
6.17 Using the multifunctional handlebars or bar ends 116
6.17.1 Using leather handles 116
6.18 Using the bell 116
6.19 Rechargeable battery 117
6.19.1 Removing the BT-E8036 battery 117
6.19.2 Inserting the BT-E8036 battery 118
6.19.3 Charging the battery 118
6.20 Using pedelec with the electric drive system 119
6.20.1 Switching on the electric drive system 119
6.20.2 Switching off the electric drive system 119
6.21 Using the on-board computer 120
6.21.1 Using the riding light 121
6.21.2 Selecting the level of assistance 121
6.21.3 Using the push assist system 122
6.21.3.1 Select WALK level of assistance 122
6.21.3.2 Switching on the push assist 122
6.21.3.3 Switching off the push assist 122
6.21.3.4 Exit WALK level of assistance 122
6.21.4 Switching the journey information 122
6.22 Brake 123
6.22.1 Using the brake lever 123
6.23 Suspension and damping 124
6.23.0.1 Damper compression adjuster of the fork 124
6.23.1 Compression adjuster on rear frame damper 125
6.23.1.1 Adjusting FOX compression damper of the fork 126
6.23.1.2 Adjusting FOX compression damper of the rear frame damper 127
6.24 Gear shift 128
6.24.1 Using the derailleur gears 128
6.25 Parking 129
6.25.1 Screwing in the All Up handlebars 129
7 Cleaning, servicing and maintenance
7.1 Before each ride 135
7.1.1 Checking the guards 135
7.1.2 Checking the frame 135
7.1.3 Checking the fork 135
7.1.4 Checking the rear frame damper 135
7.1.5 Checking the pannier rack 135
7.1.6 Checking the guards 135
7.1.7 Checking wheel concentricity 135
7.1.8 Checking the quick releases 135
7.1.9 Checking the suspension seat post 135
7.1.10 Checking the bell 136
7.1.11 Checking the handles 136
7.1.12 Checking the USB cover 136
7.1.13 Checking the lighting 136
7.1.14 Checking the brake 136
7.2 After each ride 137
7.2.1 Cleaning the lights and reflectors 137
7.2.2 Cleaning the suspension fork 137
7.2.3 Caring for the suspension fork 137
7.2.4 Cleaning the pedals 137
7.2.5 Cleaning the brake 137
7.2.6 Cleaning the suspension seat post 137

MY22K03 - 32_1.0_13.09.2021 6
Contents
7.2.7 Cleaning the rear frame damper 137
7.3 Basic cleaning 138
7.3.1 On-board computer and control panel 138
7.3.2 Rechargeable battery 138
7.3.3 Motor 138
7.3.4 Frame, fork, pannier rack, guards and kickstand 139
7.3.5 Stem 139
7.3.6 Handlebars 139
7.3.7 Handles 139
7.3.7.1 Leather handles 139
7.3.8 Seat post 139
7.3.9 Saddle 139
7.3.9.1 Leather saddle 140
7.3.10 Tyres 140
7.3.11 Spokes and spoke nipples 140
7.3.12 Hub 140
7.3.13 Switching elements 140
7.3.13.1 Shifter 140
7.3.14 Cassette, chain wheels and front derailleur 140
7.3.15 Brake 141
7.3.15.1 Brake lever 141
7.3.16 Brake disc 141
7.3.17 Belt 141
7.3.18 Chain 141
7.3.18.1 Chain with all-round chain guard 141
7.4 Servicing 142
7.4.1 Frame 142
7.4.2 Fork 142
7.4.3 Pannier rack 143
7.4.4 Mudguard 143
7.4.5 Servicing the kickstand 143
7.4.6 Stem 143
7.4.7 Handlebars 143
7.4.8 Handle 143
7.4.8.1 Rubber handles 143
7.4.8.2 Leather handle 144
7.4.9 Seat post 144
7.4.9.1 Suspension seat post 144
7.4.9.2 Carbon seat post 144
7.4.10 Leather saddle 144
7.4.11 Hub 144
7.4.12 Spoke nipples 144
7.4.13 Rim 144
7.4.14 Gear shift 145
7.4.14.1 Rear derailleur articulated shafts and jockey wheels 145
7.4.14.2 Shifter 145
7.4.15 Pedal 145
7.4.16 Caring for the chain 145
7.4.16.1 Caring for the chain and all-round chain guard 145
7.4.17 Caring for the brake 146
7.4.17.1 Caring for the brake 146
7.4.18 Lubricating the eightpins seat post tube 146
7.5 Maintenance 147
7.5.1 Wheel 147
7.5.1.1 Checking the tyre pressure 147
7.5.1.2 Checking the tyres 149
7.5.1.3 Checking the rims 150
7.5.1.4 Checking the nipple holes 150
7.5.1.5 Checking the nipple well 150

MY22K03 - 32_1.0_13.09.2021 7
Contents
7.5.1.6 Checking the rim hooks 150
7.5.1.7 Checking the spokes 150
7.5.2 Checking the brake system 151
7.5.2.1 Checking the hand brake 151
7.5.2.2 Checking the hydraulic system 151
7.5.2.3 Checking the Bowden cables 151
7.5.2.4 Checking the disc brake 152
7.5.3 Checking the lighting 153
7.5.4 Checking the stem 154
7.5.5 Check the handlebars 154
7.5.6 Checking the saddle 154
7.5.7 Checking the seat post 154
7.5.8 Checking the chain 154
7.5.9 Checking the chain and belt tension 154
7.5.9.1 Checking the derailleur gears 155
7.5.9.2 Checking the hub gear 155
7.5.10 Checking the gear shift 155
7.5.10.1 Electric gear shift 155
7.5.10.2 Mechanical gear shift 155
7.5.10.3 Checking the derailleur gears 155
7.5.11 Adjusting gear shift 156
7.5.11.1 ROHLOFF hub 156
7.5.12 Bowden-cable-operated gear shift, single-cable 156
7.5.13 Bowden-cable-operated gear shift, dual-cable 156
7.5.14 Bowden-cable-operated twist grip, dual-cable 157
7.5.15 Checking kickstand stability 157
8 Maintenance
8.1 Initial inspection 158
8.2 Maintenance 158
8.3 Component-specific maintenance tasks 158
8.4 Carry out initial inspection 161
8.5 Maintenance instructions 162
8.5.1 Servicing the frame 169
8.5.1.1 Servicing the carbon frame 169
8.5.2 Checking the pannier rack 169
8.5.3 Servicing axle with quick release 169
8.5.4 Maintaining the stem 170
8.5.5 Servicing the gear hub 170
8.5.5.1 Adjusting the hub with cone bearing 170
8.5.6 Servicing the steering headset 171
8.5.7 Servicing the fork 171
8.5.7.1 Servicing the carbon suspension fork 172
8.5.7.2 Servicing the suspension fork 172
8.5.8 Servicing seat post 173
8.5.8.1 Servicing the carbon seat post 173
8.5.8.2 by.schulz suspension seat post 174
8.5.8.3 Suntour suspension seat post 174
8.5.8.4 eightpins NGS2 seat post 175
8.5.8.5 eightpins H01 seat post 181
8.5.9 Rear frame damper 185
8.5.9.1 FOX component-specific maintenance 186
9 Troubleshooting, fault clearance and repair
9.1 Troubleshooting and fault clearance 187
9.1.1 The drive system or display do not start up 187
9.1.2 RD protection reset 187
9.1.3 Warning messages and LEDs 187
9.2 Assistance function 188

MY22K03 - 32_1.0_13.09.2021 8
Contents
9.3 Rechargeable battery 189
9.4 Lighting 190
9.4.1 On-board computer error 190
9.5 Miscellaneous 191
9.5.1 Other errors 192
9.5.2 FOX suspension fork 193
9.5.2.1 Rebound too fast 193
9.5.2.2 Rebounding too slowly 194
9.5.2.3 Suspension too soft on inclines 195
9.5.2.4 Excessively hard damping on bumps 196
9.5.3 FOX rear frame damper 197
9.5.3.1 Rebound too fast 197
9.5.3.2 Rebounding too slowly 198
9.5.3.3 Suspension too soft on inclines 199
9.5.3.4 Excessively hard damping on bumps 200
9.6 Repair 201
9.6.1 Original parts and lubricants 201
9.6.2 Replacing the lighting 201
9.6.3 Setting the front light 201
9.6.4 Checking tyre clearance 201
10 Recycling and disposal
10.1 Removal of waste guidelines 202
10.2 Parts list 204
10.2.1 SCARPIA FS 1 LTD 204
10.2.2 SCARPIA FS 2 206
12 Glossary
12.1 Abbreviations 211
12.2 Simplified terms 211
13 Appendix
I. Translation of the original EC/EU Declaration of Conformity 212
1.1 Declaration of Conformity for incomplete machine 213
1.2 RED Declaration of Conformity 215
14 Keyword index

MY22K03 - 32_1.0_13.09.2021 9
About these operating instructions
Thank you for your trust!
KETTLER pedelecs are premium quality vehicles.
You have made an excellent choice. Your
specialist dealer will provide you with guidance
and instruction and assemble your product. Your
specialist dealer will also be happy to assist you in
the future, whether you require maintenance,
conversion or repair.
You are receiving these operating instructions
with your new pedelec. Please take time to
become familiar with your new pedelec. Use the
tips and suggestions in the operating instructions.
They will help you to enjoy your pedelec for a long
time to come. We hope you have fun and wish you
well on all of your rides!
Download the operating instructions onto your
phone at the following link, so that you can use
them when you are out riding:
https://www.kettler-alu-
rad.de/gb/en/index/
service.html.
Copyright
© KETTLER Alu-Rad GmbH
Distribution or reproduction of these operating
instructions and utilisation or communication of
their content is prohibited unless expressly
approved. Any infringement will render the
offender liable for compensation. All rights
reserved in the event that a patent, utility model or
industrial design is registered.
Subject to internal changes
The information contained in these operating
instructions are the approved technical
specifications at the time of printing. In addition to
the functions described here, software changes
may be introduced to rectify errors and extend
functions at any time.
Any significant changes are included in a new
published version of the operating instructions. All
changes to the operating instructions are
published on the following website:
https://www.kettler-alu-rad.de/gb/en/index/
service.html
Editing
Text and images:
ZEG Zweirad-Einkaufs-Genossenschaft eG
Longericher Strasse 2
50739 Köln, Germany
Translation
RKT Übersetzungs- und Dokumentations-GmbH
Bahnhofstrasse 27
78713 Schramberg, Germany
In case of any questions or problems
regarding these operating instructions,
please contact:
[email protected]