Keys Fitness Power System KPS-1800 User manual

O
OWNER’S
WNER’S MANU
MANUAL
AL
KPS-1800
HOME GYM 1800
Questions?
Call our toll free Keys Fitness Helpline
1-800-683-1236

V
THANK YOU for making this Power System unit a part of
your exercise program. Keys Fitness and our Power System
Series assures the very best in value, appearance, durability
and biomechanics.
This manual will guide you through the assembly process. If at any time
you are having trouble with the assembly or use of this product, then
please contact us at our Keys Fitness Helpline. We have trained service
technicians on site to take care of you, our valued customer.
POWER SYSTEM SERIES
MODEL: KPS-1800
QUESTIONS?
CALL
1-800-683-1236
Monday-Friday
8:30-5:30 Central Time
When calling please have the following product information available:
. Product Series
. Model #
. Part Number
. Part Description
REGISTRATION CARD
To avoid unnecessary delays in warranty parts and to insure that a perma-
nent record of your purchase is on file with our company, be sure to send
in the warranty registration card or register on-line at www.keysfitness.com
within 10 days of purchase.

BEFORE YOU START
Prior to assembly, remove components from the box and verify that all the listed parts
were supplied.
SAFETY INFORMATION WARNING!
X
SAFETY PRECATIONS
Before using this unit or starting any exercise program, consult your physician. This is
especially important for persons over the age of 35 and/or persons with pre-existing
health problems. Keys Fitness Products LP assumes no responsibility for personal
injury or property damage sustained by or through the use of this product.
It is the owner 's responsibility to ensure that all users of this unit have read the Owner
's Manual and are familiar with safety information and precautions.
¡ ñ This Power System unit should only be used on a level surface and is intended for
indoor use only. Keys Fitness recommends an equipment mat be placed under the
unit to protect the floor or carpet and for easier cleaning.
¡ ñ Wear comfortable, good-quality walking or running shoes and appropriate clothing.
Do not use this unit with bare feet, sandals, socks or stockings!
¡ ñ Always examine your unit before using to ensure all parts are in working order.
¡ ñ Do not leave children unsupervised near or on the unit.
¡ ñService to your Power System unit should only be performed by an authorized serv-
ice representative, unless authorized and/or instructed by a Keys Fitness techni-
cian. Failure to follow these instructions will void the warranty.

ASSEMBLY
STEP 1
Y
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
Connect Base Frame (1) to Rear Upright (2) and Main Upright (3) using:
2 x (90) Bolt 8 x (84) Washer
4 x (105) Nylon Nut 2 x (112) Bolt

ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
Z
STEP 2
Slide Main Top Beam (4) down onto Rear Upright (2) and Main Upright
(3) and secure using:
2 x (88) Bolt 8 x (84) Washer
2 x (90) Bolt 4 x (105) Nylon Nut

[
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 3
NOTE: The weight
stack assembly can be
connected to either side
of the machine.
Attach Base Frame for Weight (16) to Base Frame (1) using:
1 x (70) Big Plate 2 x (90) Bolt
4 x (84) Washer 2 x (105) Nylon Nut
Slide Guide Rods (18) down into Base Frame for Weight (16) and slide on
the following:
2 x (48) Weight Stack Bumper 5 x (19) 15 lb plate
9 x (20) 10 lb plate 5 x (21) 5 lb plate
1 x (25) Top Plate 1 x (17) Top Frame for Guide Rod
Secure Guide Rods (18) to Top Frame for Guide Rod (17) then connect to
Main Top Beam (4) using:
2 x (93) Bolt 2 x (85) Spring Washer
6 x (84) Washer 2 x (90) Bolt
1 x (71) Small Plate 2 x (105) Nylon Lock Nut

\
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 4
Attach Left and Right Leg Hold Frame (24,23) to Main Upright (3) using:
2 x (90) Bolt 4 x (84) Washer
2 x (105) Nylon Lock Nut
Attach Pec Dec Mount (5) to Main Upright (3) using:
2 x (95) Bolt 4 x (84) Washer
2 x (105) Nylon Lock Nut

]
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
Attach Left and Right Pec Dec Arms (6,7) to Pec Dec Mount (5) using:
2 x (94) Allen Bolt 2 x (85) Spring Washer
2 x (84) Washer 2 x (54) Big Washer
Connect Pec Dec Handle Bars (26) to Left and Right Pec Dec Arms
(6,7) using:
2 x (94) Allen Bolt 2 x (85) Spring Washer
2 x (87) Big Washer 2 x (106) Allen Bolt
STEP 5

^
STEP 6
Connect Seat Pad Support Receptacle to Main Upright (3) and Base
Frame (1) using:
2 x (95) Bolt 6 x (84) Washer
3 x (105) Nylon Lock Nut 1 x (96) Bolt
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

u
ASSEMBLY
STEP 7
Connect Lat Bar Hook (22) to Main Top Beam (4) using:
1 x (89) Bolt 2 x (84) Washer
1 x (105) Nylon Lock Nut
Connect Foot Plate (29) to Base Frame (1) using:
1 x (79) Long “L” Pin

`
ASSEMBLY
STEP 8
Connect Leg Extension Lever (10) to Seat Pad Support Receptacle
(8) using:
2 x (60) Semi-Ball End Cap 2 x (104) Nylon Lock Nut
1 x (57) Shaft for Leg Extension 2 x (59) Concave Washer
2 x (58) Bushing for Leg Ext.
Attach Foam Frame w/Shaft (11) and Foam Frame w/o Shaft (12) to
Leg Extension Lever (10) and secure with Slip Tension Pin (101).

STEP 9
ASSEMBLY
a
Secure Press Arm Suport (13) to Main Top Beam (4) using:
1 x (50) Shaft for Chest Press 2 x (102) Screw
Secure Press Arm (28) to Press Arm Support (13) using:
1 x (49) Shaft for Chest Press Adjustment
2 x (102) Screw

STEP 10
ASSEMBLY
11
Complete Back Pad (46) assembly using:
1 x (15) Back Pad Support 2 x (92) Bolt
2 x (84) Washer 1 x (14) Telescope for Back Pad
1 x (97) Bolt 2 x (86) Washer
4 x (98) Bronze Bushing 1 x (104) Nylon Lock Nut
Complete Seat Pad (47) assembly using:
1 x (9) Seat Pad Support 2 x (92) Bolt
2 x (84) Washer

STEP 11
ASSEMBLY
12
Secure Upholstered Roller Pads (56) as pictured above using:
1 x (55) Long Foam Tube
1 x (102) Screw
2 x (83) Plastic Washer
6 x (73) Big Plug

STEP 12
ASSEMBLY
13
Complete Chest Press Cable (34) assembly using the following:
10 x (69) Big Pulley 2 x (68) Pulley Plate
1 x (30) Pulley Bracket w/Shaft 4 x (91) Bolt
4 x (88) Bolt 2 x (92) Bolt
20 x (84) Washer 8 x (66) Long Pulley Spacer
10 x (105) Nylon Lock Nut

ASSEMBLY
STEP 13
14
Complete Mid Pulley Cable (35) assembly using the following:
6 x (69) Big Pulley 1 x (31) Pulley Bracket Block
3 x (92) Bolt 1 x (88) Bolt
1 x (89) Bolt 1 x (91) Bolt
12 x (84) Bolt 2 x (66) Long Pulley Spacer
2 x (67) Short Pulley Spacer 6 x (105) Nylon Lock Nut

ASSEMBLY
STEP 14
15
Complete Leg Press Cable Substitute (36) assembly using the following:
1 x (92) Bolt 2 x (84) Washer
1 x (105) Nylon Lock Nut

ASSEMBLY
STEP 15
16
Complete Pec Dec Cable (37) assembly using the following:
3 x (69) Big Pulley 2 x (91) Bolt
6 x (84) Washer 1 x (92) Bolt
3 x (105) Nylon Lock Nut 2 x (80) Cable End
2 x (118) Plastic Tube
118

ASSEMBLY
STEP 16
17
TIGHTEN ALL BOLTS AND NUTS BEFORE PROCEEDING.
Connect attachments as pictured above for various exercises using:
1 x (43) Short Chain 1 x (39) Long Chain
1 x (44) Long Lat Bar 1 x (41) Ankle Strap
1 x (38) Ab Strap 1 x (40) Lat Strap
1 x (42) Short Bar 5 x (81) Gear Hook

ASSEMBLY
STEP 17
18
Secure Weight Shrouds (45) to Base Frame for Weight (16) and Top
Frame for Guide Rod (17) using:
4 x (100) Allen Bolt 4 x (99) Washer