Keys Fitness Power System KPS-1500 User manual

O
OWNER’S
WNER’S MANU
MANUAL
AL
KPS-1500
HOME GYM 1500
Questions?
Call our toll free Keys Fitness Helpline
1-800-683-1236

V
THANK YOU for making this Power System unit a part of
your exercise program. Keys Fitness and our Power System
Series assures the very best in value, appearance, durability
and biomechanics.
This manual will guide you through the assembly process. If at any time
you are having trouble with the assembly or use of this product, then
please contact us at our Keys Fitness Helpline. We have trained service
technicians on site to take care of you, our valued customer.
POWER SYSTEM SERIES
MODEL: KPS-1500
QUESTIONS?
CALL
1-800-683-1236
Monday-Friday
8:30-5:30 Central Time
When calling please have the following product information available:
• Product Series
• Model #
• Part Number
• Part Description
REGISTRATION CARD
To avoid unnecessary delays in warranty parts and to insure that a perma-
nent record of your purchase is on file with our company, be sure to send
in the warranty registration card or register on-line at www.keysfitness.com
within 10 days of purchase.

BEFORE YOU START
Prior to assembly, remove components from the box and verify that all the listed parts
were supplied.
Before using this unit or starting any exercise program, consult your physician. This is
especially important for persons over the age of 35 and/or persons with pre-existing
health problems. Keys Fitness Products LP assumes no responsibility for personal
injury or property damage sustained by or through the use of this product.
It is the owner’s responsibility to ensure that all users of this unit have read the Owner’s
Manual and are familiar with safety information and precautions.
SAFETY INFORMATION WARNING!
X
SAFETY PRECATIONS
• This Power System unit should only be used on a level surface and is intended for
indoor use only. Keys Fitness recommends an equipment mat be placed under the
unit to protect the floor or carpet and for easier cleaning.
• Wear comfortable, good-quality walking or running shoes and appropriate clothing.
Do not use this unit with bare feet, sandals, socks or stockings!
• Always examine your unit before using to ensure all parts are in working order.
• Do not leave children unsupervised near or on the unit.
• Service to your Power System unit should only be performed by an authorized serv-
ice representative, unless authorized and/or instructed by a Keys Fitness technician.
Failure to follow these instructions will void the warranty.

ASSEMBLY
STEP 1
Y
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
Connect Base Frame (3) to Rear Upright (7) and Main Upright (4) using:
4 x (78) Bolt 8 x (73) Washer
4 x (82) Nylon Nut
Slide Main Top Frame down onto Rear Upright (7) and Main Upright (4)
using:2 x (77) Bolt 8 x (73) Washer
2 x (78) Bolt 4 x (82) Nylon Nut

ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
Z
STEP 2
Attach Base Frame for Weight (9) to Base Frame (3) using:
1 x (41) Square Plate 2 x (78) Bolt
4 x (73) Washer 2 x (82) Nylon Nut
Screw Bolt (91) and Washer (92) into rear of Base Frame for Weight (9).
Slide Guide Rods (14) down into Base Frame for Weight (4) and slide on
the following:
2 x (40) Weight Stack Bumper 5 x (17) 15 lb plate
9 x (16) 10 lb plate 5 x (18) 5 lb plate
1 x (19) Top Plate 1 x (8) Top Guide Rod Frame
Secure Guide Rods (14) to Top Guide Rod Frame (8) then connect to
Main Top Frame using:
2 x (74) Bolt 2 x (72) Big Washer
1 x (31) Plate 2 x (78) Bolt
4 x (73) Washer 2 x (82) Nylon Nut
NOTE: The weight
stack assembly can be
connected to eigher side
of the machine.

[
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
Secure Press Arm Suport (2) to Main Top Frame (5) using:
1 x (39) Press Arm Shaft 2 x (84) Screw
Secure Press Arm (1) to Press Arm Support (2) using:
1 x (38) Press Arm Shaft 1 x (21) Long Pop Pin
2 x (84) Screw
Connect Lat Bar Hook (15) to Main Top Frame (5) using:
1 x (76) Bolt 2 x (73) Washer
1 x (82) Nylon Nut
STEP 3

\
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
Complete Back Pad (55) assembly using:
1 x (6) Back Pad Support 2 x (75) Bolt
1 x (81) Bolt 2 x (80) Washer
1 x (50) Nylon Nut 1 x (21) Long Pop Pin
1 x (61) Long Foam Tube 2 x (84) Screw
2 x (63) Upholstered Roller 2 x (64) Big Plug
Complete Seat Pad (54) and Frame connection using:
1 x (10) Seat Pad Receptacle 1 x (78) Bolt
4 x (73) Washer 2 x (82) Nylon Nut
1 x (79) Bolt 2 x (75) Bolt
1 x (11) Seat Pad Support 1 x (56) Pop Pin
STEP 4 CONTINUED ON PAGE 6
STEP 4

]
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
Complete Leg Ext/Curl (12) to Seat Pad Receptacle (10) using:
2 x (51) Semi-Ball End Cap 2 x (50) Nylon Nut
1 x (46) Leg Extension Shaft 2 x (49) Concave Washer
2 x (60) Foam Tube 4 x (62) Plastic Washer
4 x (63) Upholstered Roller 4 x (64) Big Plug
1 x (85) Screw
Connect Foot Plate (13) to Base Frame (3) using:
1 x (59) Long “L” Pin
STEP 4 (Continued)

^
STEP 5
Complete Cable (30,28,29) assembly using the following:
16 x (57) Pulley 16 x (82) Nylon Nut
10 x (53) Short Pulley Spacer 2 x (52) Long Pulley Spacer
2 x (58) Pulley Plate 1 x (23) Pulley Bracket w/Spacer
36 x (73) Washer 5 x (77) Bolt
5 x (75) Bolt 1 x (76) Bolt
5 x (95) Bolt
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

u
ASSEMBLY
STEP 6
Slide Shroud w/Slot (33) down into bolt (View A) at rear of weight stack
and secure to Top Guide Rod Frame (8) using:
1 x (91) Bolt 1 x (92) Washer
Secure Shroud (32) to Top Guide Rod Frame (8) and Base Frame for
Weight (9) using:
2 x (91) Bolt 2 x (92) Washer
STEP 6 CONTINUED ON PAGE 9
TIGHTEN ALL BOLTS AND NUTS BEFORE PROCEEDING.