KIAM Sherwood KA500 User manual

Kiam
Power Products
Kiam Sherwood KA500
Petrol Earth Auger
Instructions Manual
Read instructions manual before use!
Equipmart Ltd
Kiam House
Birchill Road
Knowsley Ind. Park North
Merseyside
L33 7TD
United Kingdom
T: 0044 151 548 5500
F: 0044 151 548 5599
© Equipmart Ltd
www.kiamproducts.co.uk

SAFETY FIRST
WARNINGS IN THE MANUAL
WARNING
IMPORTANT
NOTE
1
Contents
Instructions will contain warnings within this manual, they will be marked with a symbol concern-
ing critical points which must be taken into consideration to prevent any possible serious bodily
injury. You are requested to read all such instructions carefully and follow them without fail.
This mark indicates instructions which must be followed in order to prevent accidents that could lead to serious
bodily injury or death.
This mark indicates instructions which must be followed to prevent any mechanical failures, breakdowns and/or
damage.
This mark indicates hints or directions that are useful in the use of this machine.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Parts location ............................................................................
Specifications ...........................................................................
Warning labels on the machine ................................................
Symbols on the machine ..........................................................
For safe operation .....................................................................
Setup ........................................................................................
Fuel ...........................................................................................
Operation ..................................................................................
Maintenance .............................................................................
Storage .....................................................................................
Troubleshooting guide ..............................................................
Disposal ....................................................................................
Spare parts ...............................................................................
Warranty ...................................................................................
2
2
3
3
4
7
8
9
10
11
12
12
12
13

1. Parts location
Specifications are subject to change without notice.
2. Specification
2
(1) Left grip
(2) Angle transmission
(3) Engine
(4) Fuel tank
(5) Starter knob
(6) Throttle trigger
(7) Right grip
(8) Drill (option)
(9) Handle
(10) Stop switch
(11) Throttle cable
(12) Primer
(13) Choke lever
(14) Air cleaner cover
Length 30 cm
Length 80 cm
Mixture (Petrol 25: 2-Stroke Oil 1)
Adaptable drill size Diameter 100 mm to 200 mm
Model Name KA500
Engine Displacement 3 52 cm
Maximum power 2.2 kW at 7500rpm
mgarhpaiD
Ignition system CDI
Spark plug LD BM6A
Star retrats lioceR r e t
Fuel
Transmission Centrifugal clutch, worm gear reduction
Gear box lubricant Gear oil SAE#80-90
Reduction ratio 40:1
Overall dimensions Length 660 mm
Width 374 mm
Height w/o drill 309 mm
Dry weight w/o drill
Fuel tank capacity 1.2 L
Extension pole size
Carburetor
10.4 kg

G
B
3. Warning labels on the machine
If warning label peels off or becomes soiled and
impossible to read, you should contact the
dealer from which you purchased the product
to order new labels and affix them in the required
location(s).
Never modify your machine.
We won’t warrant the machine if you use the
remodeled hedge trimmer or if you don’t ob-
serve
the proper usage written in the manual.
4. Symbols on the machine
For safe operation and maintenance, symbols are carved in relief on the machine. According to these indications,
please be careful not to make a mistake.
The opening to refuel the “PETROL MIX”
Position: FUEL TANK CAP
The position to close the choke
Position: AIR FILTER COVER
The position to open the choke
Position: AIR FILTER COVER
3
(2) Read owner’s manual before op-
erating this machine.
(3) Wear head, eye and ear protec-
tion.
(1) Warning / Attention

gases contain dangerous carbon
monoxide.
2. Never use the product,
a. when the ground is slippery
or when you can’t maintain a
steady posture.
b. At night, at times of heavy fog,
or at any other times when
your field of vision might be
limited and it would be diffi-
cult to gain a clear view of the
working area.
c. During rain, during storms at
times of strong or gale-force
winds, or at any other times
when weather conditions
might make it unsafe to use
the product.
WORKING PLAN
1. You should never use the prod-
uct when under the influence of
alcohol, when suffering from ex-
haustion or lack of sleep, when
suffering from drowsiness as a re-
sult of having taken cold medicine
or at any other time when a pos-
sibility exists that your judgment
might be impaired or that you
might not be able to operate the
product properly and in a safe
manner.
2. When planning your work sched-
ule, allow plenty of time to rest.
Limit the amount of time over
which the product is to be used
continuously to somewhere
around 30 ~ 40 minutes per ses-
sion, and take 10 ~ 20 minutes of
rest between work sessions. Also
try to keep the total amount of
work performed in a single day
under 2 hours or less.
WARNING
1. If you don’t observe the working
time, or working manner (See
“USING THE PRODUCT”), Re-
petitive Stress Injury (RSI) could
occur.
If you feel discomfort, redness and
swelling of your fingers or any
other part of your body, see a doc-
tor before getting worse.
2. To avoid noise complaints, in gen-
eral, operate product between
8 a.m. and 5 p.m. on weekdays
and 9 a.m. to 5 p.m. on weekends.
1. THIS MACHINE CAN CAUSE
SERIOUS INJURIES. Read this
manual carefully until you com-
pletely understand and follow all
safety and operating instruc-
tions. Also, know how to stop the
machine quickly in an emer-
gency.
2. Keep this manual handy so that
you may refer to it later when-
ever any questions arise. Also
note, if you have any questions
which cannot be answered
herein, contact the dealer from
whom you purchased the prod-
uct.
3. Always be sure to include this
manual when selling, lending, or
otherwise transferring the own-
ership of this product.
4. Never allow children or anyone
unable to fully understand the
directions given in the manual
to use the machine.
WORKING CONDITION
1. When using the product, you
should wear proper clothing and
protective equipment.
(1) Helmet
(2) Ear protectors
(3) Protection goggles or face
protector
(4) Thick work gloves
(5) Non-slip-sole work boots
2. And you should carry with you.
(1) Attached tools
(2) Properly reserved fuel
(3) Spare blade
(4)Things to notify your working
area (rope, warning signs)
(5) Whistle (for collaboration or
emergency)
(6) Hatchet or saw (for removal of
obstacles)
(7) First-aid kit
3. Do not wear loose clothing, jew-
elry, short trousers, sandals, or go
barefoot. Do not wear anything
which might be caught by a mov-
ing part of the unit. Secure hair
so it is above shoulder length.
WORKING CIRCUMSTANCE
1. Never start the engine inside a
closed room or building. Exhaust
5. For safe operation
4

G
B
BEFORE STARTING
THE ENGINE
1.
2. Check the condition of working
area to avoid any accident by hit-
ting hidden obstacles such as
stumps, stones, cans, or broken
glass.
IMPORTANT
Remove any obstacle before begin-
ning work.
3. Inspect the entire unit for loose
fasteners and fuel leakage. Make
sure that the cutting attachment
is properly installed and securely
fastened.
STARTING THE ENGINE
1. Keep bystanders, especially chil-
dren, and animals at least 15 m
away from the operating point. If
you are approached, immediately
stop the engine.
2. The product is equipped with a
centrifugal clutch mechanism, so
the cutting attachment begins to
move as soon as the engine is
started by putting the throttle into
the start position. When starting
the engine, place the product
onto the ground in a flat clear area
and hold it firmly in place so as to
ensure that neither the cutting
part nor the throttle come into
contact with any obstacle when
the engine starts.
IMPORTANT
Check and follow the local regula-
tions as to sound level and hours of
operations for the product.
WARNING
•Never place the throttle into the
high-speed position when start-
ing the engine.
3.
USING THE PRODUCT
IMPORTANT
1. Grip the handles firmly with both
hands using your whole hand.
Place your feet slightly apart
(slightly further apart than the
width of your shoulders) so that
your weight is distributed evenly
across both legs, and always be
sure to maintain a steady, even
posture while working.
2. Maintain the speed of the engine
at the level required to perform
drilling work, and never raise the
speed of the engine above the
necessary level.
3. If the unit starts to shake or vi-
brate, turn off the engine and
check the whole unit. Do not use
it until the trouble has been prop-
erly corrected.
4. Keep all parts of your body away
from moving drilling attachment
and hot surfaces.
5.
6. While operating the machine be
always sure of a safe and secure
operating position especially
when using steps or a ladder.
5. For safe operation
5
After starting the engine, check
to make sure that the drill stops
moving when the throttle is
moved fully back to its original
position. If it continues to move
even after the throttle has been
moved fully back, turn off the
engine and contact your author-
ized Kiam dealer.
The area within a perimeter of
15m of the person using the
machine should be considered
a hazardous area in which no
one should enter. If necessary,
warning signs should be placed
around the perimeter of the area.
When work is to be performed
simultaneously by two or more
people, care should also be
taken to regularly look around
and check for the presence and
locations of other people work-
ing to help maintain a safe
distance between each person.
Never touch the exhaust, spark
plug or other metallic parts of the
engine while the engine is in use
or immediately after turning the
engine off. Doing so may cause
burns or electrical shocks.
Drill only materials recommended by
the manufacturer. And use only for
tasks explained in the manual.

5. For safe operation
6
•IF SOMEONE COMES
1. Guard against hazardous situa-
tions at all times. Warn adults to
keep pets and children away from
the area. Be careful if you are ap-
proached. Injury may result from
flying debris.
2. If someone calls out or otherwise
interrupts you while working, al-
ways be sure to turn off the en-
gine before turning around.
MAINTENANCE
1. In order to maintain your product
in proper working order, perform
the maintenance and checking
operations described in the
manual at regular intervals.
2. Always be sure to turn off the en-
gine before performing any main-
tenance or checking procedures.
WARNING
The metallic parts reach high tem-
peratures immediately after stop-
ping the engine.
3.
4. Do not use any accessory or at-
tachment other than those bear-
ing the Kiam mark and recom-
mended for the unit.
5. Under no circumstances should
you ever take apart the product
or alter it in any way. Doing so
might result in the product be-
coming damaged during opera-
tion or the product becoming un-
able to operate properly.
HANDLING FUEL
1.
2. Never smoke while operating the
unit or refilling its fuel tank.
3. When refilling the tank, always
turn off the engine and allow it to
cool down. Take a careful look
around to make sure that there are
no sparks or open flames any-
where nearby before refueling.
4. Wipe spilled fuel completely us-
ing a dry rag if any fuel spillage
occurs during refueling.
5. After refueling, screw the fuel cap
back tightly onto the fuel tank and
then carry the unit to a spot 3 m
or more away from where it was
refueled before turning on the en-
gine.
TRANSPORTATION
1. When hand-carrying the product,
cover over the drill if necessary,
lift up the product and carry it
paying attention to the drill.
2. Never transport the product over
rough roads over long distances
by vehicle without removing all
fuel from the fuel tank. If doing so,
fuel might leak from the tank dur-
ing transport.
In the event that any part must
be replaced or any maintenance
or repair work not described in
this manual must be performed,
please contact your authorized
Kiam dealer for assistance.
The engine of the product is
designed to run on mixed fuel
which contains highly flammable
petrol. Never store cans of fuel
or refill the tank of the unit in any
place where there is a boiler,
stove, wood fire, welding sparks,
electrical sparks or any other
source of heat or fire which
might ignite the fuel.

6. Setup
A Package contains the items as illustrated.
7
INSTALLING THE DRILL
1. Put the drill onto the auger output shaft.
2. Insert the screw into the hole on the head of drill
(1) PTO shaft
(2) Drill
(3) Screw
(4) Nut
1
2 3
4
and lock it with a nut.
200mm

RECOMMENDED MIXING RATIO
PETROL 25 : OIL 1
•Exhaust emission are controlled by the funda-
mental engine parameters and components (eq.,
carburation, ignition timing and port timing) with-
out addition of any major hardware or the intro-
duction of an inert material during combustion.
•These engines are certified to operate on unleaded
petrol.
•
•
•
HOW TO MIX FUEL
• Pay attention to agitation.
1.
2.
3.
4.
5.
FUELING THE UNIT
1. Untwist and remove the fuel cap. Rest the cap on a
dustless place.
2. Put fuel into the fuel tank to 80% of the full capacity.
3. Fasten the fuel cap securely and wipe up any fuel
spillage around the unit.
1. Select clear flat ground for fueling.
2. Move at least 10 feet (3 meters) away from the fuel-
ing point before starting the engine.
3. Stop the engine before refueling the unit. At that time,
be sure to sufficiently agitate the mixed gasoline in
the container.
FOR YOUR ENGINE LIFE, AVOID:
1.
2.
3.
4.
5.
6.
•
6. Fuel
FUEL
•
•
• Do not use BIA or TCW (2-stroke water-cooling type)
mixed oil.
40
8
Petrol is very flammable. Avoid smoking or
bringing any flame or sparks near fuel. Make
sure to stop the engine and allow it cool before
refueling the unit. Use outdoor grounds for refu-
eling and move at least 3m (10 ft) away from the
fueling point before starting the engine.
The engines are lubricated by oil specially formulated
for air-cooled 2-stroke petrol engine use. If Kiam
2-stroke oil is not available, use a red semi-synthetic
2-stroke oil.
If you use petrol of a lower octane value than
described there is danger that the engine tempera-
ture may rise which may cause an engine pistone to
seize.
Unleaded petrol is recommended to reduce the
contamination of the air for the sake of your health
and the environment.
Poor quality petrol or oils may damage sealing rings,
fuel lines or fuel tank of the engine.
Measure out the quantities of petrol and oil to be
mixed.
Put some of the petrol into a clean, approved fuel
container.
Pour in all of the oil and mix thoroughly.
Pour in the rest of the petrol and mix thoroughly
again. As some oils may be more difficult to mix
depending on the oil ingredients, sufficient mixing
is necessary to help improve the engines life. Be
careful that if mixing is insufficient there is increased
danger of early piston seizing due to lack of lubrica-
tion.
Indicate the contents inside the container by placing
a clear indication on the outside of the container for
easy identification and to avoid mixing up with petrol
or any other containers.
FUEL WITH NO OIL (PURE PETROL) - It WILL
cause severe damage to the internal engine parts
immediately.
GASOHOL - It can cause deterioration of rubber
and/or plastic parts and disrupt engine lubrication.
OIL FOR 4-STROKE ENGINES - It can cause spark
plug fouling, exhaust blockages or piston ring
sticking.
Mixed fuels which have been left unused for a
period of one month or more may clog the carbure-
tor and result in the engine failing to operate prop-
erly.
In the case of storing the product for a long period of
time, clean the fuel tank after completely emptying
it. Start the engine to empty the carburetor of any
remaining fuel.
In the case of disposing of used mixing containers,
only scrap it at authorized sites.
As for details of quality assurance, read the descrip-
tion section Limited Warranty carefully. Normal wear
and change in product with no fuctional influence
are not covered by the warranty. Also, be careful
that if the usage in the instruction manual is not
followed (mixed petrol, etc.) as described, it may not
be covered by the warranty.

IMPORTANT
Avoid pulling the rope to its end or returning it by releas-
ing the knob. Such actions can cause starter failures.
7. Move the choke lever downward to open the choke.
And restart the engine.
8. Allow the engine to warm up for a several minutes
before starting operation.
NOTE
1. When restarting the engine immediately after stop-
ping it, leave the choke open.
2. Overchoking can make the engine hard to start due
to excess fuel. When the engine failed to start after
several attempts, open the choke and repeat pulling
the rope, or remove the spark plug and dry it.
STOPPING ENGINE
1. Release the throttle lever and run the engine for a half
minute.
2. Shift the stopswitch to the “Stop” position.
IMPORTANT
Except for an emergency, avoid stopping the engine
while pulling the throttle lever.
ADJUSTING THROTTLE CABLE
The normal play is 1 or 2 mm when measured at the
carburetor side end. Readjust with the cable adjuster as
required and tighten the screw up.
(1)
(3)
(2)
ADJUSTING IDLING SPEED
1. When the engine tends to stop frequently at idling
mode, turn Idle speed adjuster clockwise.
2. When the cutting head keeps rotating after releasing
the trigger, turn Idle speed adjuster counter-clockwise.
STARTING ENGINE
WARNING
The drill will start moving when the engine starts.
1. Pour fuel into the fuel tank and tighten the cap sec-
urely.
2. Rest the unit on a flat, firm place. Keep the drill off the
ground and clear of surrounding objects as it will start
moving when starting of the engine.
3. Push the primer several times until overflown fuel flows
out in the clear tube.
4. Move the choke lever to the closed position.
6. While holding the unit firmly, pull out the starter rope
quickly until engine fires.
(a) Hold the right grip with your left hand.
(b) Support the left grip with your waist.
(c) Do not press the drill on the ground.
8. Operation
(1) Idle speed adjuster
(cross screw)
(1)choke lever
(2)close
(3)open
(1)
(2)(3)
(1)
(1)
(1) primer
NOTE
Warm up the engine before adjusting the idling speed.
(1) Cable adjuster
(2) 1~2mm (0.04in)
(3) Screw
9
5. Set the stop switch to the “RUN” position.
Place the unit on a flat, firm place.
(1) Stop switch

8. Operation
DRILLING
•
•
•
•
10
Keep a firm grip of the auger at all times on a wide stance and by holding the handle with
both hands.
A sudden jolt may occur on the auger when the drill has hit stones, tree roots or debris
under the ground. Always hold the auger securely and firmly to keep the auger under
control.
Start drilling with half-throttle and gradually increse the engins speed to ensure smooth
drilling into the ground.
If the drill is caught in the ground and cannot be pulled out, stop the engine and rotate the
auger counter-clockwise.
9. Maintenance
ENIGNETINUNIAM
•Before cleaning, inspecting or repairing the unit, make sure that the engine has stopped and is cool.
•Use protective gloves whenever inspecting, removing and installing the drill.
MAINTENANCE CHART
Every Every Every
25 50 100
System/components ProcedureBefore
hours hours hours Note
use
after after after
fuel leaks, fuel spillage wipe out
fuel tank, air filter, fuel filter inspect/clean replace, if necessary
roterubracecalpergnitsujdaees
idle adjusting screw idling speed if necessary
)mm56.0(ni620.:PAGtsujdaerdnanaelc
spark plug plug gap replace, if necessary
intake air cooling vent clean
throttle lever, ignition switch check operation
replace if
drill something’s wrong
gear box oil
screws/nuts/bolts tighten/replace not adjusting screws
WARNING
•
•
•
Make sure that the engine has stopped and is
cool before performing any service to the ma-
chine. Contant with hot exhaust my cause injury.
Do not modify the drill or dismantle the engine.
When replacing parts use Kiam original parts.
AIR FILTER
•
•
(1) Filter element
If air filter blocked, will reduce engine performance.
Check filter element (1). Clean in warm soapy water
when required. Dry completely before installing. If
filter is damaged or shrunk, replace with new one.
IMPORTANT
•If the air filter is blocked, the efficiency of the engine
will be reduced. In addition, internal engine compo-
nents will suffer abnormal wear if operated with the
filter or if continually operated with damaged filter.
FUEL FILTER
After every 25 hours of operation, empty the fuel tank,
detach the fuel filter from the tank, and remove all dirt. If
the filter is too clogged, replace with a new one.
(1) Fuel filter

9. Maintenance
11
IMPORTANT
• If the fuel filter is clogged, the engine speed may be
limited or speed fluctuations may occur.
•If the engine is operated without afuel filter, dirt will
accumulate in the carburetor and cause it to malfunc-
tion.
SPARK PLUG
WARNING
•Do not touch the spark plug with your bare hands
immediately after operation, as there is the risk of
burns due to high temperature.
•After every 50 hours of operation, detach the spark
plug and remove dirt from the electrodes with awire
brush or similar.
• The correct electrode gap is 0.6 to 0.7mm.
IMPORTANT
•If too much fuel is absorbed or poor quality oil is used,
the spark plug electrodes become dirty, making the
engine harder to start.
•
•
EXHAUST
WARNING
•
0.65 mm
Note that using incorrect spark plugs may result in
engine failing to operate correctly or engine over-
heating causing damage to the engine.
To install the spark plug, first turn the plug until it is
finger tight, then tighten a quarter turn with socket
wrench.
Inspect the exhaust regularly for loose fasteners,
damage or corrosion. If any sign of exhaust leak-
age is found, stop using the machine and have it
repaired immediately. Note that failing to do so
may result in the engine catching on fire.
INTAKE AIR COOLING VENT
WARNING
•Check the intake air cooling vent after every 25
hours of use for blockage, and remove any waste
which has attached itself to the machine.
IMPORTANT
•If waste gets stuck and causes blockage around the
intake air cooling vent, it may cause the engine to
overheat, andthat in turn may cause mechanical fail-
ure on the part of the machine.
PERIODICAL SERVICE POINTS
Periodically check and clean the cylinder fins
(1) Intake air cooling vent
(1)
Make sure drill bit is sharp, if it is worn the drill may not
work smoothly.
10. Storage
1.
2.
3.
4.
Drain the fuel tank and push the primer bulb until it is empty of fuel.
Remove the spark plug and pour a spoonful of 2-stroke oil into the cylinder. Crank the engine several times
and replace the plug.
Brush off dirt from the drill surface and apply rust protective oil.
Store the machine in a dry, dust-free place.

11. Troubleshooting Guide
12
12. Disposal
•When you dispose of the machine, do not disassemble the machine.
•When you dispose of the machine, fuel, and/or oil be sure to follow your local regulations.
Case 1. Starting failure
NOITCASESUACELBABORPKCEHC
fuel tank incorrect fuel drain it and use correct fuel
fuel filter fuel filter is clogged clean
carburetor adjustment screw out of normal range adjust to normal range
sparking (no spark) spark plug is fouled/wet clean/dry
plug gap is incorrect correct (GAP: 0.65 mm)
spark plug disconnected retighten
Case 2. Engine starts but does not keep running/hard re-starting
CHECK PROBABLE CAUSES ACTION
fuel tank incorrect fuel or staled fuel drain it and use correct fuel
carburetor adjustment screw out of normal range adjust to normal range
muffler, cylinder (exhaust port) carbon is built-up consult with the repair specialty store
air cleaner clogged with dust air blow or wash
cylinder fin, fan cover clogged with dust consult with the repair specialty store
13
13. Spare parts
Visit www.kiamproducts.co.uk 2-stroke oil, protective safety equipment, spare parts and accessories.

13
14. Warranty
We warrant this product against any manufacturing defects in the material and workmanship for a period of 12
months from the date of purchase. This warranty is only for domestic / home use.
This warranty does not cover any defects and/or damages caused by the following:
• Misuse of the product
• Negligence or lack of maintenance
• Normal wear and tear on parts
• Use of non original manufacturer parts
• Modification or removal of parts
The purchaser is responsible for all related expenses (parts, labour and return costs) if the product is not covered
under warranty.
Original receipt must be included when returning to:
Kiam Power Products
Kiam House
Birchill Road
Knowsley Ind. Park North
Merseyside
L33 7TD
United Kingdom
Kiam
Power Products
---------------------------------------------------------------------------------------
Return Sheet
Name: ______________________________________________________
Address: ____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
Purchased from: ______________________________________________
Invoice number: ______________________________________________
Date of purchase: _____________________________________________
Model: ______________________________________________________
Note: Please remember to attach a copy of your reciept