KIC start User manual

KICstart User Manual
Hardware and Software
Version 1.1.0.x

KICstart Version 1.1.0.x
KICstart User Manual i
KICstart Hardware and Software User Manual
Copyright © KIC. All rights reserved. Patents pending.
15950 Bernardo Center Drive #E
San Diego, CA 92127 USA
Phone [phone] Fax [phone]
A Division of Embedded Designs Inc.
05/11/2005
This document contains proprietary information protected by copyright. This document and all
accompanying hardware and software are copyrighted materials. All rights are reserved. Patents
pending. This document may not be sold, altered or redistributed. KIC hereby grants the user
permission to duplicate, in part or in whole, this document for whatever purposes the user sees fit
provided all copyright, patent and trade notices remain in tact and are acknowledged.
KIC®is a registered trademark and tradename of Embedded Designs Inc.
KIC 24/7™, SlimKIC®, SlimKIC®2000™, Profiler™, KIC Pilot™, KIC Navigator™,
KIC Auto-Focus™, KIC RPM™, KICstart™ and the KIC logo are trademarks of KIC.
All other products, trademarks and tradenames mentioned in this manual are hereby
acknowledged as registered and owned by their respective company’s.

Version 1.1.0.x KICstart
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Software Licensing Agreement and Product Warranty
The KIC 24/7 Software is subject to the following license terms and conditions. Please read this license before you open the disk
package. If you do not agree to the terms and conditions of this license you may return the software to KIC for a full refund.
1. KIC 24/7 SOFTWARE LICENSE
1.1 This is a software license granted by KIC, mailing address 15950 Bernardo Center Dr. #E, San Diego, CA 92127. The
KIC software is licensed to you as the end user, it is not sold.
1.2 The KIC 24/7 software is copyrighted material. Once you have paid the license fee, you may use the software as long as
you like provided you do not violate the copyright and if you follow these simple rules.
1.3 The KIC 24/7 software is sold with one or more pieces of hardware called an eTPU or a Thermal Transmitter. This
License allows you to use the KIC 24/7 software with the hardware purchased. You must pay for additional copies of the
software if additional hardware if purchased. You may copy the software to as many computers as you like.
1.4 You may not make any changes or modifications to the licensed software, and you may not decompile, disassemble, or
otherwise reverse engineer this software.
2. LIMITED WARRANTY
2.1 What is covered by the Warranties: KIC warrants that the Hardware, Software, and Documentation are free from defect in
material and workmanship under normal use. KIC warrants that the system as a whole will perform substantially in
accordance with the specifications set forth in the Documentation provided with it.
2.2 Warranty “rated temperature” clarification. Much of the KIC hardware is rated by KIC to perform up to a certain
temperature. Any hardware that is determined by KIC to have been exposed to temperatures above its rated temperature
will not be covered under this Warranty.
2.3 Start of the Warranty period. The Warranty period begins the day the KIC product is delivered to you as the first customer.
2.4 Obligations of KIC During The Warranty Period
2.4.1 Return for complete refund. Within the first thirty (30) days of the start of the Warranty KIC will refund any money
paid and accept as payment in full for any money owed, the return of any hardware or software for any reason
whatsoever, provided that returned product is in original condition.
2.4.2 Replacement. Within the first year of the start of the Warranty KIC will replace any product proven defective in
materials or workmanship, without additional charge, on an exchange basis.
2.4.3 Correction of Software. KIC will either replace or repair without additional charge any software that does not
perform in substantial accordance with the specifications of the Documentation. This will be done by delivering to
you a corrected copy of the software or corrective code.
2.4.4 Final Remedy. If KIC is unable to replace defective documentation or defective media or if KIC is unable to
provide a corrected copy of the software or corrected documentation within a reasonable time, KIC will either
replace the software with a functionally similar program or refund the license fees paid for use of the software.
2.5 Exclusion of Other Warranties
2.5.1 KIC does not warrant that the functions contained in the software will meet your requirements or that the operation
of the software will be uninterrupted or error free. The Warranty does not cover any copy of the software that has
been altered or changed in any way by you or others. KIC is not responsible for problems caused by changes in the
operating characteristics of the computer hardware or operating system which are made after delivery of the
software.
2.5.2 KIC SHALL NOT IN ANY CASE BE LIABLE FOR SPECIAL, INCIDENTAL, CONSEQUENTIAL, INDIRECT
OR OTHER SIMILAR DAMAGES ARISING FROM ANY BREACH OF THESE WARRANTIES EVEN If KIC
OR ITS AGENT HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Some states or countries
do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations of
exclusion may not apply to you.
2.6 Other Conditions
2.6.1 The warranties set forth above are in lieu of all other express and implied warranties, whether oral, written, or
implied, and the remedies set forth above are your sole and exclusive remedies. Only an authorized officer of KIC
may make modifications to this warranty, or additional warranties binding on KIC. Accordingly, additional
statements such as advertising, collateral or presentations, whether oral or written, do not constitute warranties by
KIC and should not be relied upon as such. This Warranty gives you specific legal rights, and you may also have
other rights, which vary by state and/or country.
3. LIMITATION OF LIABILITY
3.1 In no case shall KIC's liability exceed the license fees paid for the right to use the Licensed Software or One Hundred
Dollars ($100.00), whichever is greater.

KICstart Version 1.1.0.x
KICstart User Manual iii
Table of Contents
SOFTWARE LICENSING AGREEMENT AND PRODUCT WARRANTY ..................................... II
TABLE OF CONTENTS................................................................................................................. III
CONGRATULATIONS!................................................................................................................... 1
THE KICSTART THERMAL PROFILER................................................................................................ 1
INSTALLING THE SOFTWARE KEY..................................................................................................... 1
THE KICSTART SOFTWARE......................................................................................................... 2
MINIMUM PC REQUIREMENTS......................................................................................................... 2
LANGUAGES................................................................................................................................... 2
INSTALLING THE SOFTWARE ............................................................................................................ 2
KICSTART HARDWARE................................................................................................................ 3
INVENTORY.................................................................................................................................... 3
KICSTART CONFIGURATION ............................................................................................................ 3
KICSTART SAMPLE RATES .............................................................................................................. 3
KICSTART MAINTENANCE:CHANGING THE BATTERY........................................................................ 3
KICSTART TECHNOLOGY ................................................................................................................ 4
STARTING KICSTART................................................................................................................... 5
MAIN SCREEN BUTTONS................................................................................................................. 5
QUICK-START PROFILE CHECKLIST ......................................................................................... 6
GLOBAL PREFERENCES ............................................................................................................. 7
PROCESS WINDOW SETUP......................................................................................................... 8
EDIT SPECS................................................................................................................................. 10
SAVING PROCESS WINDOW .......................................................................................................... 12
RUN A PROFILE........................................................................................................................... 13
ENTERING OVEN RECIPE.............................................................................................................. 14
INSTRUCTIONS ON ATTACHING TCS............................................................................................... 14
SELECT THERMOCOUPLES AND START PROFILE ............................................................................ 16
STARTING THE PROFILE................................................................................................................ 17
LIVE PROFILE GRAPH DISPLAY...................................................................................................... 18
VIEWING THE PROFILE AND STATISTICS.......................................................................................... 20
AUTOMATIC CALCULATION OF DELTA T+DELTA (OR RANGE)FOR ALL STATS.................................. 24
GRAPH POINTER .......................................................................................................................... 24
PROFILE SCREEN BUTTONS.......................................................................................................... 24
UPON EXITING THE GRAPH SCREEN .............................................................................................. 25
KICSTART PROFILE EXPLORER............................................................................................... 26
INSERTING KICSTART DATA FILES FROM AN OUTSIDE SOURCE ........................................................ 26
WAVE SOLDER PROFILING USING THE KICSTART PROFILER............................................ 27
HARDWARE-KICSTART SAMPLE RATES FOR WAVE ....................................................................... 27
KICSTART SOFTWARE .................................................................................................................. 27
RUNNING A WAVE SOLDER PROFILE ............................................................................................... 28
LIVE PROFILE GRAPH DISPLAY...................................................................................................... 35
PROFILE GRAPH DISPLAY............................................................................................................. 37
PROFILE SCREEN BUTTONS.......................................................................................................... 39
TIPS FOR PROFILING WAVE SOLDER ............................................................................................. 39
RUNNING A CURE PROFILE ...................................................................................................... 40
NAME PRODUCT AND SELECT PROCESS WINDOW/APPLICATION TYPE............................................. 40
KICSTART HARDWARE.............................................................................................................. 41
SPECIFICATIONS........................................................................................................................... 41
REMOVING THE KICSTART COVER................................................................................................. 41

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INSIDE THE KICSTART .................................................................................................................. 42
KICSTART CALIBRATION............................................................................................................... 43
SETTING THE KICSTART MAXIMUM TEMPERATURE......................................................................... 44
APPENDIX A: THE PROCESS WINDOW INDEX........................................................................ 45
THE PROBLEM.............................................................................................................................. 45
DEFINING THE PROCESS WINDOW INDEX....................................................................................... 45
CALCULATING THE PWI................................................................................................................ 46
BENEFITS OF RANKING THERMAL PROFILE PERFORMANCE............................................................. 46
CONCLUSION ............................................................................................................................... 47
APPENDIX B: ATTACHING THERMOCOUPLES TO THE PRODUCT...................................... 48
OVERVIEW................................................................................................................................... 48
ALUMINUM TAPE .......................................................................................................................... 48
HIGH TEMPERATURE SOLDER ....................................................................................................... 49
CONTACTING KIC........................................................................................................................ 50

KICstart Version 1.1.0.x
KICstart User Manual 1
Congratulations!
Your KICstart thermal profiler offers you superior value
and exceptional ease of use.
The KICstart Thermal Profiler
The KICstart is a 6 channel datalogging thermal profiler. It features a more robust hardware
configuration than any other profiler on the market and an all new easy to use software platform. When the
KICstart profiler has completed its run through the process, the internally logged profile is ready to be
downloaded to a computer.
The KICstart software features minimal initial setup and a radically simplified operator interface
that eliminates tedious board mapping and oven measuring. The software is designed to be completely
intuitive and requires very little training. A series of screens with clear explanatory graphics guides you
through the profiling process from beginning to end.
Installing the Software Key
If you have purchased the Manual Prediction software option you will have to install a software key. The
software key will be installed in the computers parallel (printer port) or USB port, so you may have to
temporarily remove your printer cable to install the software key. To install the software key, follow these
steps:
Power off the computer and the printer.
Remove the printer cable currently connected to the parallel port (parallel port version).
Firmly attach the male end of the software key to the computer parallel port and hand-
tighten the thumbscrews. Firmly attach the printer cable to the female end of the software
key and hand-tighten the thumbscrews.
For USB key, connect the software key to an available USB port.
Apply power to the computer.
Note: The KICstart software will only recognize one software key at a time, do not stack
software keys.
To check that the Software Key is properly working, start the KICstart software. In the Hardware Status
screen check to make sure the software key is recognized. If it does not recognize the software key, then
there may be a problem with your parallel or USB port, the software key, or the KICstart installation did
not successfully install the drivers for the software key. Contact KIC tech support for assistance,
[email protected].

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The KICstart Software
Minimum PC Requirements
•300 MHz processor / 64Mb RAM1
•1Gb available storage (for Product history records)
•SVGA video 800x600 resolution, 8-bit color
(1024 x 768, 16-bit or better recommended)
•1 available USB port2
•Operating system: Microsoft® Windows® 2000, XP3
1When the KICstart software is running on the same computer as the oven controller, and/or when additional
KICstart options are installed, a faster CPU and more RAM may be required.
2A USB to Serial adapter is used to connect the KICstart for profiling.
3Contact KIC for issues with operating systems other than those listed.
Languages
The KICstart software supports the following languages:
English
German
Spanish
Japanese
Simplified Chinese
Traditional Chinese
Some of the supported languages can only be used with their respective operating systems:
English, German, and Spanish can be run on any of the supported Windows operating systems.
To run KICstart in Japanese, the operating system must be Windows-Japanese version. To run KICstart in
Simplified or Traditional Chinese, the operating system must be Windows-Chinese version. Japanese,
Simplified Chinese, and Traditional Chinese cannot be used with English versions of Windows operating
systems.
Installing the software
Prior to the installation of the KICstart software, you should shutdown all other applications that are
currently running on the computer as a precaution against software conflicts. This is a sound practice
whenever you install any software package.
If you plan to use a Serial-USB adapter, install the hardware and software prior to installing KICstart.
To install the software, perform the following steps:
♦Insert the CD into CDROM drive.
♦The installation should start automatically.
♦Follow the instructions for the installation program as the screens are displayed.

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KICstart User Manual 3
KICstart Hardware
Inventory
Part Description KIC Part Number
KICstart Data logger (6 channel) KICSTART-06
Communication Cable CB-RS232-15
Thermal Shield TS-SL-18
Individual Color Coded Thermocouples TC-TK-06-36
Aluminum Tape and Hi-temp Solder for attaching Thermocouples TAPE
KICstart User Manual, KICstart software MAN-KS-V2
KICstart Configuration
The KICstart – Datalogger will be plugged in directly to the
computer COM port using the communication cable.
KICstart Sample rates
KICstart PROM Version 7.0
Application Type Samples/Sec
Solder Reflow 4
Wave Solder 10
Cure 3
Semiconductor 4
The KICstart sample rates will vary depending on the selected Application type.
KICstart Maintenance: Changing the Battery
To install or change the battery or for calibration of the KICstart profiler you will have to unscrew the
battery cover from the bottom side of the KICstart. This will require a small Flathead screwdriver. The
screw has a retaining clip to keep it in place so it will not come all the way out. Just loosen it enough so the
cover comes free. Remove the battery cover. There is a white connector for a 9-volt battery. Once you
have connected the battery, slip the battery back in, placing the connector end in first. Then replace the
cover and tighten the battery cover. See the KICstart hardware section of this manual for calibration
details, page 43.

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KICstart Technology
The KICstart uses different technology to complete its task of running profiles. The main difference
between it and other profilers is the following:
♦Air thermocouple – For all profiles run with the KICstart software the thermocouple plugged
into the first channel on the KICstart must be the Air TC. This TC is positioned 1 inch in front of
the leading edge of the board for all profiles run using KICstart software.
♦Trigger temperatures – The KICstart uses trigger temperatures to start and stop the profile. The
Start temperature is defaulted to 2 degrees above the Maximum Product Start temperature. See
Global Preferences for this value.
♦Hardware Monitor - The combination of the KICstart and the KICstart software closely monitors
the KICstart battery, internal temperature and the product temperature even before you start a
profile. There are built-in checks in the software to insure that the product and KICstart are cool
enough and battery voltage sufficient to complete a profile safely. As well it will offer
troubleshooting suggestions if there is a problem with communication or thermocouple
attachment.
♦Perfect Data – Through patent pending technology the KICstart is able to get you perfect data
every time. At the completion of a profile the KICstart retransmits the data it has stored in its
memory, once the communication cable is connected.

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KICstart User Manual 5
Starting KICstart
The software installation automatically adds a KIC folder to main Windows Start Menu. Click on the
Windows Start and scroll up to the KIC folder. Then click the KICstart icon. There are five buttons on the
main KICstart screen. The buttons on the Left are for setups; the buttons on the Right are for running and
viewing profiles. Click the KIC on Board logo to view About information of the KICstart software or to
view the KICstart read me file. See the descriptions of the function for each button below
Main Screen Buttons
Global Preferences
Set units of measure,
Maximum product start
temperature, Oven name and
Password.
Define/Edit ProcessWindow
Create or edit Process
Window files for solder paste
and profile specifications.
Runa Profile
Begins the step-by-step
procedure for running a
product profile.
Profile Explorer
Filing system used to
manage and view all Profiles
run using the KICstart
software.
Exit
Exits the KICstart software.
SETUP
RUN
VIEW
EXIT

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Quick-start Profile Checklist
The following checklist will go through the steps necessary to setup and complete a temperature profile.
You will need the following items:
¾KICstart kit with thermocouples and aluminum tape.
¾Test product.
¾Knife or scissors.
¾Kapton tape –optional, to use as a strain relief for the TC wire.
¾Process Specs if applicable.
¾Gloves – To handle product when it comes out.
1. Hardware Setup
♦Make sure you have placed a battery in the KICstart profiler.
♦Make sure you have the download cable plugged into a COM port on the PC and the small round
8-pin end plugged into the KICstart.
2. From the Main Menu go to Global Preferences (Top-Left button).
♦Choose your units for conveyor speed and distance, temperature.
♦Click on the Green Checkmark button when finished.
3. From the Main Menu go to Define/Edit Process Window (Bottom-Left button).
♦At the top of the Process Window screen is a field to enter your Process Window Name.
♦Make adjustments to the spec limits, click on the Edit Specs button.
♦Click on the checkboxes for the specs you want to use, and then fill in the temperature and time
limits.
Details about editing the process specs can be found under PROCESS WINDOW SETUP.
♦Click on the Green Checkmark button.
♦After entering the name click on the Green Checkmark button. The software will ask you if you
want to add this Process Window to you list of current Process Windows?
♦Click on Yes to save it.
4. From the Main Menu click on the Run a Profile button.
♦Enter in your product name or choose an existing one from the drop down list.
♦Choose your Process Window (this was created in the previous step).
♦Name your oven or choose an existing one from the drop down list.
♦Click the Forward Arrow button and follow the instructions on each screen.
♦At the Select Thermocouples to Use screen click on the TCs you have attached to the board and
plugged into the KICstart profiler.
♦Make sure TC 1 is the Air TC and is extended 1 inch in front of the leading edge of the
board.
♦Click the Start Profile (Green Traffic Light) button. Follow any instructions the software
presents.
♦Once you have placed the KICstart and board in the oven and run the profile the KICstart will
automatically begin downloading all the data when it drops below the profile stop temperature as
it exits. You must plug the download cable into the KICstart profiler.
♦At this point your profile will be displayed and you can analyze and predict to optimize it. Upon
exiting the graph screen you can choose to run another profile with the original or predicted
setpoints and conveyor speed.
Once you have set your Global Preferences and Process Windows you do not need to do these steps
for every profile. You can just do Steps 1 & 4, and skip 2 and 3.

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KICstart User Manual 7
Global Preferences
♦Units of Measure – There are three drop down menus to choose units for Conveyor Speed, Distance,
and Temperature.
♦Product Start Temperature – The temperature of all the thermocouples attached to the product and
KICstart must be below this temperature to start a profile. This will insure that a profile is not started
while the board is still to hot. Default setting is 40°C.
♦Languages – Drop down list, user selects the language in which to run the software.
Available languages are:
•English
•Japanese (Must be run on Japanese-Windows OS)
•Simplified Chinese (Must be run on Chinese-Windows OS)
•Traditional Chinese (Must be run on Chinese-Windows OS)

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Process Window Setup
Process Window Name – Name of the Process Window file which includes information of the statistics
chosen and limits for those statistics, along with whatever text is typed in the Description field.
♦Edit Specs – Screen allowing the user to edit or choose statistics and limits for a chosen solder paste or
define your own specs
♦Read only text box – Shows the paste name, statistics name, and limits for the Process Window.
♦Same Specs for all TCs – By deselecting this checkbox, you will assign separate specifications for
each individual thermocouple you are using. After deselecting the checkbox, you’ll need to click on
the Edit Specs button to choose which statistics will be used and what spec limits will be set for each
thermocouple used. This option would be used if you had component specific specifications that differ
from the general solder paste specs. Another use for this would be if you wanted to monitor the actual
board temperature as well as component temps. You would then only select the statistics for that TC
that are relevant. If you wish to use the same specifications for all thermocouples, put a check mark in
the box.
♦Select TC to View – This dialog box will appear only if the Same Specs for all TCs checkbox is
deselected. By clicking on the dropdown menu, you can view the specifications that have been defined
for that number thermocouple. If a description was included, it will be displayed next to Label.
♦Process Window Description – Field allowing for freehand notes for a particular Process Window.
♦Buttons - Delete
Trashcan Save and Exit Green checkmark Cancel Red X
Deletes current
Process Window Saves edits and new Process Windows Cancels changes and exits
Deselect this check box
to assign separate specs
for each thermocouple
used. See details below.

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Edit Specs
Process Window and Solder Paste names will be at the top. There are 3 columns:
•Display – The checkbox to the left of each Specification (marked in Blue), if checked, means that
specification will be displayed and used in the profile analysis and predictions for profiles using
this Process Window. When checked the fields for limit values will appear. If you have chosen a
predefined solder paste the appropriate statistics and limit values will already be applied. Though,
you can edit these.
•Specification – These are the labels for the data you may use in analyzing your profiles. There
are a total of up to eleven specifications that can be used.
•Limits – low and high values establishing the range of temperature and time (if applicable) for
each specification checked.
This Section is specific for
Separate Specs for each TC

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KICstart User Manual 11
TC Selection & Label
If you choose to assign separate specs for each TC, click the Edit Specs button and the screen will now
appear with an additional section for TC Selection & Label.
There will be 3 columns:
•For Defining Specs – This is where you will select which TC you are creating the spec for. The
bottom left of the screen will also indicate which TC specifications are currently displayed.
•For Profiling – When a particular TC is selected from the For Defining Specs column, it will
automatically put a check mark in the For Profiling box for that TC. This is indicating that that
particular TC will be used during a profile. Make sure to verify that only the TCs that are being used
have a check mark in this column.
Note: When separate specs are being used, this is the only place where you can select or deselect
which TCs will be used for a profile.
•TC Label – This area will allow you to type in a description or label to identify that particular TC. If
left blank, the TCs will simply be identified as TC2, TC3, etc.
Maximum Slope between Temperatures
This feature will allow you to determine the maximum slope between 2 specific temperatures in up to 3
different areas across the profile. These specifications are in addition to the standard Max Slope over the
Profile. This will allow you to determine the max slope, for example, in the initial preheat area, the soak
zone, or from soak up to peak. As with Max Slope over the Profile, you will need to also enter the amount
of time in seconds in which slope will be calculated over.
Once you have completed all edits of the specs you can click on the Green Check button and your changes
will be applied. Clicking on the Red X (Cancel) button will cancel your changes and exit.

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Saving Process Window
To complete creating a Process Window you must do these things:
•Choose a solder paste from the Solder Paste Menu
•Edit the specs if necessary
•Name the Process Window.
•Save the Process Window.
To save - Click on the Green Check
(Save and Exit) button. A dialog box
will appear asking if you want to add
this Process Window to your list of
Process Windows.
Clicking on Yes will save it and exit to
the KICstart main screen. You can click on No and click on the Red X (Cancel button) to exit without
accepting or saving any changes.

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KICstart User Manual 13
Run a Profile
The Run a Profile button will guide you through 6-7 screens, which will finish at a completed and graphed
profile. To move through these screens you can use the Back, Next, or Cancel buttons. The Cancel button
will take you back to the Main Menu.
Name Product and Select
Process Window
♦Product Name – Enter
in a unique product
name (long file names
are acceptable) or
choose an existing
product name from the
drop down list.
♦Process Window –
Choose a Process
Window from the drop
down list. These
Process Windows are
created in the
Define/Edit Process
Window screen which is
accessed from the
KICstart main screen.
♦Application – Select
your Application type
from the list. The KICstart software will function depending on the selected Application type. Some
variables that might change depending on the selected Application type are: data-sample rate, profile
temperature trigger values, and specific artwork. It is very important to choose the correct
Application type. If you are unsure, you can contact KIC technical support for help,
[email protected].
KICstart Application Specifications
♦Oven Name – Enter a unique oven name or choose an existing oven from the drop down list. The
oven will have information about the number of zones saved with it as well as other zone information.
This is entered on the next screen. Remove Oven button will delete the oven name currently displayed
in the field.
♦Profile Description – Allows for freehand typing of any notes you may want to include with this
profile.
Application Samples/Sec. Start Mid End
Cure 3 40°C/104°F 100°C/212°F 80°C/176°F
Semiconductor 4 40°C/104°F 130°C/266°F 110°C/230°F
Solder Reflow 4 40°C/104°F 130°C/266°F 110°C/230°F
Wave OFF 4 40°C/104°F 130°C/266°F 110°C/230°F
Wave ON 10 40°C/104°F 110°C/230°F 90°C/194°F