kim lighting AFL30 User manual

AFL30 - Architectural Floodlight Installation Instructions
P.O. Box 60080 •16555 East Gale Ave.
City of Industry, California 91716-0080
626/968-5666 • FAX [phone]
Revised 7/16/10 ECN 100715008 Status 9 Part No. 95556
WARNING: Fixtures mustbegrounded in accordance with local codes orthe National Electrical Code.
Failure to do so mayresult in serious personal injury.
SAFETY WARNING: To maintain light efficiency and prevent fixture overheating, lenses must be kept
clean and free of dirt, dust, leaves, trash and mineral deposits from water. Foroptimum performance a
regularly scheduled maintenance program should be followed. Fixtures can become very hot. Glass lenses and
metal areas above and around the lamp can become hot enough to blisterhands. Particularcare should be
taken not to locate fixtures where small childrencan reachthem. Due to the risk of fire, do not aim the fixture
directly towards a wall or foliage within a reasonable distance.
MAINTENANCE: A regularly scheduled maintenance program should be established to retain optimum light
outputand reduce heat retention.Dusting with a soft,clean, dry cloth isnormallysufficient for the reflector.
Any accumulation of dust or dirt should be removed regularly from both sided of the lens during relamping
(using ammonia water). Do notuse alkaline or acid cleaners on reflectorsurfaces.
LAMP NOTE: All lamps must be rated for “Universal Burning Position” because fixture tilt changes lamp
orientation. DO NOT operateluminaire with missing or damaged lens.
NOTE: All wiring shouldbe doneby a qualified electrician. KEEP THIS SHEET FORFUTURE REFERENCE.
ATTENTION: If your fixture is equipped with a multi-tap ballast and if no voltage was specified on the purchase order,
the ballast has been wired for operation on a 277 volt circuit (347v in Canada). If other than 277 volts is required, i.e.
120v, 208v, 240v, connect incoming voltage lead to selected voltage lead on ballast. Cap off all unused voltage leads.
Tools Required:3/32” Allen Wrench L” Socket and Ratchet Torque Wrench
Housing Gasket
Housing
Stop Arm
(4) J-20 x 3K” Lg. Hex Socket Cap Screws
with Sealing Washer (FAllen Wrench)
Lens Frame
Lens and
Lens Gasket
AFL30
K-13 Hex Head Trunnion Bolts
(2) C-16 Set Screws
To Lock Fixture Orientation
J” Thick Steel Trunnion
Slip Hinge Pins
Ballast Access Cover
Secured by (3) J-20 Hex Socket
Cap Screws (FAllen Wrench)
To install lamp in AFL32;
Loosen philips head screw (2)
places, rotate shield up, install
lamp, lower shield and tighten
screws.
The AFL30 is equipped with a versatile J” thick
steel trunnion bracket. The mounting configuration
is to be determined and maintained by others. See back of instructions for
mounting dimensions.
!
STANDARD MOUNTING INSTRUCTIONS:
Single AFL30 fixture E.P.A.’s = 3.2 (Face-on) AFL30 Maximum Fixture Weight = 80 Pounds
1.9 (45° Tilt)
1.7 (Side)
The fixture mounting means must be designed to adequately support the fixture weight including wind load listed for the
local area.
Note: Kim Lighting assumes no responsibility for fixture mountings designed by others.
!

MAINTENANCE INSTRUCTIONS:
Make certain electricity is OFF before
beginning maintenance procedures.
Reflector and Lens Cleaning:
A regularly scheduled maintenance
program should be established to
retain light output and minimize heat
retention. Dusting with a clean, dry
cloth is normally sufficient for the
reflector. Dust or dirt film accumulation
should be regularly removed from both
sides of the lens by washing with
ammonia and water.
DO NOT use strong alkaline, acid, or
abrasive cleaners.
Page 2 Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • FAX [phone]
Side View
AFL31 Horizontal Flood
AFL32 Vertical Flood
AFL33 Medium Flood
AFL30 Architectural Floodlight
Installation Instructions
FIXTURE ADJUSTMENT:
1. Holding fixture so it will not fall, loosen
two trunnion bolts with LL” socket and
ratchet.
2. Adjust fixture to desired angle and
tighten trunnion bolts with 25 (mini-
mum) to 30 foot pounds of torque.
Secure fixture angle by tightening (4)
CC-16 Socket Set Point Screws.
TRUNNION MOUNTING DETAIL
30°15°
E” Dia. 3” Dia.
N” Dia. Mounting Holes
15K”
7L”
18L” R.
KIM LIGHTING
20”
15”
5L”
Note:
Lamp position changes
with reflector type.
Remote outlet
or Junction Box
(by others)
(2) K-16 Hex Hd.
Trunnion Bolt
(L Socket & Torque
Wrench)
(4)C-16
Socket Set Screws
(F”Allen Wrench)
Locate Outlet
Within 5 Ft.
Of Fixture
Provide Drip-
Loop In Cord
Bottom View
3K”
5H”
10”
Wall Mounted Aiming Warning:
Due to the risk of fire, do not aim
fixture directly towards the wall.
!
!
AFL34 Narrow Flood
AFL35 Spot
AFL36 Narrow Spot
Lamp Information
Fixture Lamp Type Wattage
AFL30 HPS 750
MH 750 - 1000
Make certain electrical supply is OFF before starting fixture installation.
1. Install fixture within 5 ft. of outlet or junction box. (All AFL30 fixtures are equipped with a 6ft. long #16-3 Type
S00W-A cord.) Attach fixture cord to circuit leads observing polarity, i.e., green-to-ground, white-to-common, and
black-to-voltage. Cord should have a drip-loop between junction box and fixture (see below). Allow enough length
in cord to make fixture aiming adjustments.
2. Open lens frame and install lamp of type and wattage shown on fixture label and chart on page 3. All lamps must
be rated for “Universal Burning Position”because fixture tilt changes lamp orientation. Check that fixture gasket is
in place and close lens frame by applying left pressure to seat frame against hinges before closing. Tighten screws
progressively and evenly to a hand-snug condition with allen wrench.
!
WARNING!
The H.I.D. / Fluorescent fixture utilizes a lamp that may
contain mercury. For information on disposal of lamp, go to
website: www.lamprecycle.org
NOTE: Kim Lighting assumes no responsibility for fixture mountings designed by others.
!

Page 3 Kim Lighting •16555 E. Gale Ave. •P.O. Box 60080 •City of Industry, CA 91716-0080 •626/968-5666 •FAX [phone]
Ballast Access and Replacement:
Make certain electricity is OFF before
accessing/replacing ballast.
1. Adjust fixture in an upright position to ease
ballast replacement. (Refer to Fixture
Adjustment Instructions above)
2. Loosen three (3) captive screws while
holding ballast compartment cover. Lower
cover until the internal chain supports the
weight of the cover.
3. Disconnect power supply and ground leads.
Disconnect black and white leads extending
to lamp compartment.
4. Remove four (4) #8-32 hex nuts and
lockwashers located on each corner of
ballast core. Grab ballast assembly with both
hands, (Caution: assembly weighs
approximately 35 lbs.), slide ballast away
from studs.
5. Replace the ballast assembly with proper
type and wattage. Secure assembly with four
(4) #8-32 hex nuts and lockwashers.
6. Connect lamp leads, power supply and
ground leads i.e., green-to ground, white-to-
common, and black-to-voltage. Locate wire
connectors away from ballast core and coil.
7. Replace ballast compartment cover being
careful not to pinch any wires between cover
and housing. Tighten screws progressively
and evenly to a hand-snug condition with F”
allen wrench.
Replacement Parts:Please consult factory for
any needed parts.
Cover Safety
Chain
(3) J-20
Captive Socket
Cap Screws
with Sealing
O-Rings (F”
Allen Wrench)
(4) #8-32 Hex Nuts with
Lockwashers. Secures Ballast
Assembly to Ballast Compartment
KIM LIGHTING LIMITED WARRANTY
When installed in accordance with Kim Installation Instructions and
accepted trade practices, the following shall apply:
General Product Limited Warranty Coverage
All material and component parts used in the manufacture of Kim
Products, are warranted to be free from defects of material and/or
workmanship for a period of 1 year from date of sale, with the following
exceptions:
Auxiliary Equipment
All auxiliary equipment (such as lamps, ballasts, and transformers)
provided by and/or included in Kim Products shall carry the component
manufacturer's warranty.
Copper and Bronze Landscape Components
Copper and Bronze Landscape fixture components shall be warranted
against defects of material and/or workmanship, and failure due to
corrosion, for a period of 25 years from date of sale.
Composite In-Grade Components
Composite In-Grade fixture components installed below grade, shall be
warranted against defects of material and/or workmanship, and failure
due to corrosion, for a period of 7 years from date of sale.
Aluminum Landscape Components
Aluminum Landscape fixture components not in direct contact with soil,
shall be warranted against defects of material and/or workmanship for a
period of 3 years from date of sale. Aluminum fixture components in
direct contact with soil shall be warranted from defects of material and
failure from corrosion for a period of 1 year from date of sale.
Limit of Liability and General Conditions
Only products which are installed, used and maintained in accordance
with applicable Kim instructions, specifications and accepted trade
practices, are covered by the Kim Warranty. During the warranty
period, with proof of purchase, Kim will repair or replace with the same
or similar product, at Kim's option, without charge. Labor costs are the
owner's responsibility and are excluded from this warranty. This
warranty is void if the product is modified, tampered with, misapplied,
poorly installed, improperly maintained, or subjected to abnormal
conditions.
Repair or replacement as provided under this warranty is the exclusive
remedy of the purchaser. This warranty is in lieu of all other warranties,
expressed or implied, including any implied warranty of fitness for a
particular application. Kim Lighting shall not be liable to the purchaser
for indirect or consequential damages.
AFL30 Architectural Floodlight
Installation Instructions
AFL31 Horizonal Flood
AFL32 Vertical Flood
AFL33 Medium Flood
!
AFL34 Narrow Flood
AFL35 Spot
AFL36 Narrow Spot
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