Kimessa CANline 04 User manual

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Operating Instructions
CANline 04
Alarm and Control system
Copyright © 2015 by KIMESSA –Switzerland
All rights are reserved by KIMESSA. Any reproduction, whether in hard or digital copy, even in part, without
written permission of KIMESSA-Swiss in any design and shape is prohibited.
The information in the documents are created according to current knowledge. Due to ongoing product deve-
lopments, technical changes or deviations may occur.
KIMESSA AGTel.: [phone]
Rautistrasse 12 Fax: [phone]
CH-8047 Zurich / Switzerland   Email [e-mail]
Home www.kimessa.com
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Contents
1GENERAL INFORMATION ................................................................................................... 5
1.1 LIMITATION OF LIABILITY ...................................................................................................................................................... 5
1.2 RETENTION OF TITLE ............................................................................................................................................................. 5
1.3 WARNING ............................................................................................................................................................................ 5
1.4 WARRANTY........................................................................................................................................................................... 6
1.5 CONDITIONS FOR STORAGE AND TRANSPORT .................................................................................................................. 6
1.6 DISPOSAL OF THE PRODUCT ................................................................................................................................................ 6
1.7 IMPORTANCE OF INSTRUCTIONS......................................................................................................................................... 6
1.8 RISK /POTENTIAL HAZARD .................................................................................................................................................. 7
1.9 SAFETY /RESPONSIBILITY ..................................................................................................................................................... 7
1.10 IF EX-MEASURING SENSORS ARE CONNECTED IN HAZARDOUS AREAS THE FOLLOWING MUST BE OBSERVED:......... 7
1.11 DEFINITION OF THE SIGNAL WORDS ................................................................................................................................ 9
1.12 TARGET GROUP,ELECTRICIANS AND MAINTENANCE TECHNICIANS;PERSONAL PROTECTIVE EQUIPMENT.................. 9
2USAGE ............................................................................................................................... 12
2.1 INTRODUCTION ..................................................................................................................................................................12
3CANLINE 04 CONSTRUCTION........................................................................................... 13
4INSTALLATION .................................................................................................................. 14
4.1 CONDITIONS OF USE/INSTALLATION/WHERE AND HOW WILL THE CONTROL UNIT BE MOUNTED?......................14
4.2 MECHANICAL INSTALLATION OF CANLINE 04 ...............................................................................................................15
4.3 DELIVERY CONTENTS,CANLINE 04 GAS DETECTION CONTROL UNIT ..........................................................................16
4.4 CANLINE/OPENING/CLOSING THE CONTROL UNIT .....................................................................................................16
4.5 INSTALLATION MEASUREMENTS.........................................................................................................................................16
4.6 ELECTRICAL INSTALLATION/CONNECTING THE CONTROL UNIT....................................................................................16
4.7 T2 AMP FUSES ....................................................................................................................................................................17
4.8 POWER SUPPLY....................................................................................................................................................................17
4.9 SENSOR-CABLE BUS-INSTALLATION ................................................................................................................................17
4.10 KIMESSA-CABLE .............................................................................................................................................................18
4.11 ELECTRICAL INSTALLATION/EMC AND ATEX ...............................................................................................................19
5CANLINE 04 CONNECTIONS ............................................................................................ 22
5.1 WIRING SCHEMATIC FOR 2X 4..20MADETECTORS .......................................................................................................23
5.2 WIRING SCHEMATIC FOR 2X DIGITAL BUS DETECTORS .................................................................................................23
5.3 WIRING SCHEMATIC FOR REALY CONTACST (STANDARD) ..............................................................................................24
6USER COMFORT................................................................................................................. 25
6.1 FRONT VIEW,DIMENSIONS AND CONTROL ELEMENTS ...................................................................................................25
6.2 FRONT FUNCTIONS ............................................................................................................................................................25
6.3 ALARM RESET.......................................................................................................................................................................26
6.4 "SWITCH TO INACTIVE"BUTTON FUNCTION,ONE SENSOR ..........................................................................................26
6.5 " SWITCH TO INACTIVE " BUTTON FUNCTION,SEVERAL SENSORS ................................................................................26
7SWITCHING ON ................................................................................................................ 27

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8MAIN MENU ..................................................................................................................... 28
8.1 NORMAL OPERATION /SENSOR DISPLAY ........................................................................................................................29
8.2 FIRST STEPS TO THE MENU .................................................................................................................................................29
8.3 SYSTEM INFO MENU ..........................................................................................................................................................30
8.4 NEXT SERVICE -SYSTEM INFO - ........................................................................................................................................30
8.5 QUANTITY OF SENSORS -SYSTEM INFO..........................................................................................................................31
8.6 FIRMWARE VERSION -SYSTEM INFO.................................................................................................................................31
8.7 DC VOLTAGE INFO -SYSTEM POWER.............................................................................................................................32
8.8 POWER DC CURRENT -SYSTEM INFO..............................................................................................................................32
8.9 ALARM HISTORY 1... 10 -SENSOR 3ALARM -HISTORY 2-SYSTEM INFO .................................................................33
8.10 RELAY CHECK 1... 5/MENU STRUCTURE /SYSTEM INFO .........................................................................................34
8.11 EXIT TO MAIN MENU ........................................................................................................................................................35
8.12 EXIT TO "NORMAL OPERATION" ....................................................................................................................................36
8.13 "NORMAL OPERATION"VIA "EXIT"IN THE MAIN MENU ..............................................................................................36
9COMMISSIONING............................................................................................................. 37
9.1 COMMISSIONING TOOLS -BUS CABLE,CONNECTION CHECK...................................................................................37
9.2 CONNECT CENTRAL WITH THE PC -STARTUP TOOLS -CANLINE .................................................................................37
10 PROGRAMMING BY SOFTWARE..................................................................................... 38
10.1 START ................................................................................................................................................................................39
10.2 MENU-ITEM „FIRMWARE“ ...............................................................................................................................................39
10.3 START:IMPORT DATA FROM CANLINE..........................................................................................................................41
10.4 MENU-ITEM „SETTINGS“..................................................................................................................................................42
10.5 MENU-ITEM „SENSORS“..................................................................................................................................................43
10.6 MENU-ITEM „SENSORS“(ALARM-MATRIX) ....................................................................................................................44
10.7 MENU-ITEM „RELAYS“ .....................................................................................................................................................45
10.8 MENU-ITEM „TIMERS“......................................................................................................................................................46
10.9 MENU-ITEM „FILE“ ...........................................................................................................................................................47
10.10 MENU-ITEM „PRINT-SETTINGS“(PROTOCOL)..............................................................................................................48
10.11 MENU-ITEM „SERVICE“..................................................................................................................................................48

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11 BUTTON PROGRAMMING .............................................................................................. 49
11.1 SENSOR SETTINGS -MENU STRUCTURE -SYSTEM INFO ................................................................................................49
11.2 PASSWORD INPUT -SENSOR SETTINGS -SYSTEM INFO ................................................................................................49
11.3 "SENSOR NUMBER" ........................................................................................................................................................50
11.4 „MEASURING RANGE“ ...................................................................................................................................................50
11.5 "SUB-MENU -SENSORS 1...4 " ......................................................................................................................................50
11.6 "GAS DESIGNATION,CO, CO2, ETC.„ .......................................................................................................................51
11.7 "THE O2 MODE"............................................................................................................................................................51
11.8 RELAY 1...5 –MENUSTRUCTURE ....................................................................................................................................52
11.8.1 Auto-reset, Manual ..............................................................................................................................................53
11.8.2 Reset Manual Override.......................................................................................................................................53
11.8.3 Energizing / De-energizing................................................................................................................................53
11.8.4 Pulsating ..................................................................................................................................................................53
11.8.5 Buzzer .....................................................................................................................................................................53
11.8.6 Exit............................................................................................................................................................................53
11.9 SERVICE MESSAGE -MENU ............................................................................................................................................54
11.9.1 Reset – Service Now...........................................................................................................................................55
11.9.2 Set Service Interval .............................................................................................................................................55
11.9.3 Exit to main menu ................................................................................................................................................55
12 ADDRESSING THE BUS SENSORS .................................................................................... 56
13 BUS-END RESISTOR ......................................................................................................... 57
14 MAINTENANCE / REPAIR................................................................................................. 57
14.1 MAINTENANCE /SERVICE DISPLAY.................................................................................................................................59
14.2 MAINTENANCE CYCLE .....................................................................................................................................................59
15 FAULTS, CAUSES AND SOLUTIONS ................................................................................. 61
16 DECLARATION OF CONFORMITY.................................................................................... 62
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1General Information
1.1 Limitation of Liability
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Prior to installation and use of KIMESSA products please review the entire manual Carefully read, understand
and observe. KIMESSA assumes no liability for damages arising due to misapplication, installation, storage,
maintenance or non-observance of instructions and those which may arise due to local rules and regulations.
This applies both for property and for personal injury of any kind.
KIMESSA disclaims any liability for any advice and execution errors by personnel which are not permanent
employees of KIMESSA. Even if the dealer is acting on behalf of the company, they shall be liable for their own
actions.
KIMESSA assumes no liability for direct or indirect damages, whether to property or persons, which are direct
or indirect damages through the use of the products.
KIMESSA points out that they are gas detectors for protection of property and persons. Usage in adjacent
areas such as measurement technology or process technology shall be at the user's own risk.
1.2 Retention of title
All information, technical specifications, drawings and images in this manual are confidential information owned
by KIMESSA.
This material may not be distributed, copied in any form, even in part, or be disclosed to third parties without
the written consent of KIMESSA. This includes all currently known and future techniques for reproduction and
distribution of documents in written, image, voice or translation form.
1.3 Warning
KIMESSA's products are focussed on gas detection technology used in the field of safety and sensor technology.
The products are used for protecting people and areas from gas hazards.
An appropriately qualified and equipped design based on the applicable country-specific regulations is manda-
tory here and must be observed.
Commissioning and regular maintenance according to the operating instructions and the applicable land spe-
cific regulations is essential and a precondition for the warranty.
Without regular maintenance, the functionality of products cannot be ensured. Due to the numerous possibilities
of error, maintenance must be carried out by skilled personnel authorized by KIMESSA.
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1.4 Warranty
KIMESSA AG guarantees the quality of all its products. It grants a guarantee on the material, under normal use
and regular maintenance, for 12 months from the date of purchase. A later commissioning of the products does
not extend the guarantee period, since for example sensors age due to storage conditions. KIMESSA shall re-
pair or replace free of charge any part which proves to be defective within the warranty period. Excluded from
any warranty and free repair are wear-resistant parts of any kind, such as sensors, batteries, etc. KIMESSA
reserves the right to decide during the warranty period whether a repair is carried out using new parts or equi-
valent used parts. Furthermore KIMESSA shall decide whether a repair or replacement of the affected parts
shall occur. In case of exchange of the product, equivalent used parts can also be used.
A warranty case neither extends the warranty nor does it newly initiate it.
The warranty only covers the products and components delivered by KIMESSA. All Incremental costs for labour,
directions, accessibility, etc. are not covered by the warranty.
Any (old) parts replaced within and on warranty are the property of KIMESSA and must be handed over or
sent free of charge.
KIMESSA reserves the right, after successful examination, to bill any additional cost incurred due to defects not-
covered under warranty.
Special contracts, agreements or country-specific Conditions of Use can be used as deviations or extensions for
this purpose.
1.5 Conditions for storage and transport
To prevent damage, the following points should be noted:
No heavy mechanical stress like throwing,
suspension, stacking
No environment where moisture or rain may cause damage
Do not expose to direct sunlight for an extended period
The storage temperature must not be less than -25oC and higher than+65oC
1.6 Disposal of the product
Only European Union (and EEA). This mark indicates compliance with the EU Directive
(2002/96/EC). This product should therefore not be disposed of along with normal household
waste.
It must be deposited at an official drop off point for disposal of electrical and electronic devices
which is a designated collection point for this purpose or returned in exchange for an equiva-
lent new device from an authorized dealer.
1.7 Importance of Instructions
This guide aims to provide for safe and proper handling of KIMESSA gas detection systems and KIMESSA
transmitters, especially for planners and contractors, as installers, maintenance personnel and operators.
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1.8 Risk / Potential hazard
KIMESSA gas detection systems and transmitters pose no risks subject to a proper and appropriate. use of our
systems and components, these represent no hazard. A threat of non-execution or false alarm is only given
when untrained and unauthorized personnel operate the gas detection system, transmitters and input signals.
The responsibility for this, or for the omission of regular maintenance work and the consequences are borne by
the owner of the gas warning system, even if a maintenance contract is in place and service personnel have no
access to the system.
1.9 Safety / Responsibility
The safety function is guaranteed if the gas detection systems, transmitters and other system components are
regularly inspected i.e. once or twice a year by authorized and qualified personnel having obtained training by
the KIMESSA staff for a specific product. The responsibility for compliance with rules and regulations rests with
the owner or his representative, including for regular testing of the system as part of cyclical maintenance.
1.10 If Ex-measuring sensors are connected in hazardous areas the following must
be observed:
Safety information for hazardous areas
•Pay attention to the applicable
-Regulations and specifications (ExVO, BetrSichV, etc.)
-Requirements for testing of personnel ("qualified" person, TRBS 1203)
•Installation, commissioning and periodic inspection must be carried out by suitably qualified personnel
("authorized persons")
•Compliance with important data for explosion protection must be met through the labelling of the pro-
duct
-G= Gas, D=Dust
-Equipment category 1,2,3 in the 3 zone areas
-Characteristics of the gas: Temperature class (T1..T6), explosion group (IIA, B, C)
-Dust characteristics: Explosion group (III A, B: non-conductive; IIIC: high conductivity); surface tempe-
rature, smoulder and ignition temperature
•The deposit of dust is to be avoided so that the surface temperature does not dangerously increase. (in-
stallation position, protection, cleaning measures, etc.)
If the so called ex-gas sensors are connected it should be noted that the sensor is suitable for
use in gas and dust explosion hazard areas (zone 2 and 22).
The applicable regulations for installation, operation and maintenance of gas detection systems
for monitoring of combustible gases and oxygen, for example
(EN / IEC 60079-29-2) and for monitoring of toxic gases such as (EN 45544-4)
must be observed and complied with.
Switzerland,
see customary local guidelines, which are legally binding in the event of an incident (in Switzer-
land, SWKI- and SES gas and gases).

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•Care must be taken to ensure that all technical and organizational precautions are met and their func-
tion or effects are tested.
•If an "X" is present after the EC-Type Examination Certificate number, there are special stipulations or
deviations from the standard conditions. In this case, these special instructions can be found in the certi-
ficate.
•Before any work (installation etc.) is performed in potentially explosive atmospheres, a work permit
must be submitted by the operator.
If Ex-measuring sensors are connected in hazardous areas the following must be observed:
For work such as installation, electrical connection, repair or opening of the housing, it must be
ensured that
•no explosive atmosphere is present
•no electric voltage is applied
•accidental activation is not possible
•there is a work permit from the operator
Changes to the equipment are not allowed and can lead to triggering an
explosion (ignition)!
Additional information on use in potentially explosive dust atmospheres:
•The details of the maximum surface temperature are valid only for a dust allowance of more than 5
mm. At higher dust allowance the surface temperature must
be reduced
•Determining the maximum permissible surface temperature
-Dust with ignition temperature-TCL: Tmax1= 2/3 TCL
-Dust layer with ignition temperature-T5mm: Tmax2= T5mm – 75oC
-The smaller of the two values is decisive for the maximum
permissible surface temperature
•
During installation and operation of the equipment, it must be ensured that no electrostatic
charges (no high flow rate; cleaning with a damp cloth, etc.) occur on the plastic parts (type
label, plastic housing).
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1.11 Definition of the signal words
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In this manual some warnings regarding some risks and hazards are used, which can occur when using the de-
vice. These warnings also include "Signal words" which should draw attention to the expected level of danger.
The warnings with their signal words are as follows:
WARNING
Death or serious injury can occur due to a potential risk situation, if
appropriate precautionary measures are not taken.
Definition of the signal words
CAUTION
Personal injury, property damage or damage to the environment due to
potentially hazardous situation can occur if appropriate precautions are
not taken.
Can also be used to warn against reckless approach
NOTE Additional information about the device
Warning
Important notes, when ex-sensors used in potentially hazardous areas
are connected.
Danger of explosion - Please read
1.12 Target group, electricians and maintenance technicians; personal protective equipment
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When working on the gas detection system, use your personal protective equipment, safety boots,
helmet, goggles, hand-held measuring instrument, respiratory protection and, if necessary, hearing
protection and gloves.
Please note the regulations concerning the transport and storage of gas bottles.
Gas detection systems are used for protection of persons and property and may be retrieved
or serviced only by trained personnel. A product training and authorisation by KIMESSA is com-
pulsory.

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If at the CANline 04 so-called ex-sensor is to be connected,
it must meet the requirements for testing personnel (explosion protection)
Requirements for the testing personnel (calibration / adjustment)
Personnel Qualification
Regarding

gas detectors
Recognition of
changes in gas de-
tectors
Testing of functio-
nality and assess-
ment of results
Training
(complete 2years)

Operational maintenan-
ce manual
Operation of devices
Measuring principle
Test gases used
Control functions
Calibration- adjustment
Assessment of results
Training
(complete 2years)

TRBS 1203: completed professional trai-
ning experience, professional activity, ti-
mely checks of work tools and further
training, Fire hazard and protection, au-
thority to act independent of instructions.
Application and usage possibilities for gas
detection systems
Measuring principle: Influence of inter-
fering gases, detection limits, restrictions,
maintenance
Physical, chemical properties of ga-
ses/vapours
Training (complete 2years)
"Trained"
Person X
"Qualified"
professionals X X
"Competent"
person X X X
"Competent"
person X X X
(Explosion protection, regulations)
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Tester Training Experience Timely action
"Trained"
Person

Instruction 
Usage; application
Desired condition
Possible faults

regular use
Annual training
"Competent" person Technical Profes-
sion

Documented
Experience
Ex systems,
components
Testing/Evaluation

Explosion protection
Technical rules
State of the art
Several tests per year
Update:
Training; instruction
"Competent" person
explosion protection/
complete Ex-equipment
(risk detection measures)
Studies
technical Qualification
1 year ex-activity
Ex systems, devices
- Production
- Assembly
- Servicing
for many years in
safety technology
Explosion protection
Technical rules
State of the art
regularly updated:
-Further education
-Exchange of experience