King Canada KAC-410 User manual

COPYRIGHT © 2009 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
PORTABLE AIR CLEANER
WITH REMOTE CONTROL
INSTRUCTION MANUAL
MODEL: KAC-410
WARRANTY INFORMATION
2-YEAR
LIMITED WARRANTY
FOR THIS AIR CLEANER
KING CANADA TOOLS
OFFERS A 2-YEAR LIMITED WARRANTY
FOR NON-COMMERCIAL USE.
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
REPLACEMENT PARTS
Replacement parts for this product are available at our authorized King Canada
service centers across Canada.
LIMITED TOOL WARRANTY
King Canada makes every effort to ensure that this product meets high quality and
durability standards. King Canada warrants to the original retail consumer a 2-year
limited warranty as of the date the product was purchased at retail and that each
product is free from defects in materials. Warranty does not apply to defects due
directly or indirectly to misuse, abuse, normal wear and tear,negligence or
accidents, repairs done by an unauthorized service center, alterations and lack of
maintenance. King Canada shall in no event be liable for death, injuries to persons
or property or for incidental, special or consequential damages arising from the use
of our products.
Totake advantage of this limited warranty,return the product at your expense
together with your dated proof of purshase to an authorized King Canada service
center. Contact your retailer or visit our web site at www.kingcanada.com for an
updated listing of our authorized service centers. In cooperation with our authorized
serviced center,King Canada will either repair or replace the product if any part or
parts covered under this warranty which examination proves to be defective in
workmanship or material during the warranty period.
PARTS DIAGRAM & PARTS LISTS
Refer to the Parts section of the King Canada web site for the most updated parts
diagram and parts list.
KING CANADA INC. DORVAL, QUÉBEC, CANADA H9P 2Y4
www.kingcanada.com

SPECIFIC SAFETY INSTRUCTIONS
FOR AIR CLEANERS
1. FOR YOUR OWN SAFETY, READ
INSTRUCTION MANUAL BEFORE
OPERATING. Learn the tool’s application
and limitations as well as the specific
hazards peculiar to it.
2. DO NOT ATTEMPT TO REMOVE OR
REPLACE THE FILTER(S) WHILE THE
MACHINE IS IN OPERATION. MAKE
SURE AIR CLEANER IS DISCONNECTED
FROM THE POWER SOURCE.
3. DO NOT OPERATE THE AIR CLEANER
WITHOUT THE FILTERS IN PLACE TO
AVOID EXPOSURE TO ROTATING
PARTS AND OVERLOADING THE
MOTOR.
4. THE USE of filters and attachments
which are not recommended may result
in product damage or the risk of
personal injury.
5. When suspending the Air Cleaner from
the ceiling MAKE CERTAIN the
hardware is securely anchored into a
wood structure. Always keep a minimum
of 7 feet between bottom of Air Cleaner
and the floor surface to allow for
adequate head clearance. Also, use only
properly sized chain to prevent the tool
from falling.
6. TO REDUCE THE RISK OF
ELECTRICAL SHOCK, do not expose to
water or rain, and do not lift the Air
Cleaner by the power cord. DO NOT use
the power cord as a hanging device.
7. When used in the portable application,
MAKE CERTAIN the Air Cleaner is
adequately supported, or securely
clamped to the work surface to eliminate
any potential for movement or damage
from falling.
8. ALWAYS WEAR ADEQUATE EYE
PROTECTION.
9. WHEN NOT IN USE, BE CERTAIN TO
STORE AIR CLEANER IN A SAFE
LOCATION TO ELIMINATE THE
POTENTIAL OF DAMAGE TO THE
POWER CORD OR TRIPPING
HAZARDS.
10. MAKE WORKSHOP CHILDPROOF by
unplugging tools from power source,
using padlocks, or by using a master
switch.
11. MAINTAIN TOOLS IN TOP
CONDITION. Keep filters clean for
optimum performance. Follow
instructions for changing and cleaning
filters.
12. DANGER: DO NOT use this machine to
filter any metal dust. Combining wood
and metal dust can create an explosive
hazard. This Air Cleaner is intended to be
used to filter non-explosive atmospheres
only.
13. IF YOU ARE NOT thoroughly familiar
with the operation of the Air Cleaner,
obtain advice from your supervisor,
instructor or other qualified person.
14. WARNING: DO NOT operate your Air
Cleaner until it is completely assembled
and installed according to the instruction
manual.
15. PLACE POWER CORD IN A SAFE
LOCATION TO ELIMINATE TRIPPING
HAZARDS.
16. USE FACE OR DUST MASK AND EYE
PROTECTION. WARNING: The dust
generated by certain woods and wood
products can be hazardous to your
health. Always operate machinery in
well-ventilated areas and provide for
proper dust removal.
17. WARNING: TO AVOID APOTENTIALLY
DANGEROUS SITUATION, DO NOT
USE AIR CLEANER TO DISSIPATE
FUMES OR SMOKE. This Air Cleaner is
intended for use in non-explosive,
non-metallic atmospheres where only dry
airborn dust is present.
18. SAVE THESE INSTRUCTIONS. Refer
to them frequentely and use them to
instruct other users.
SPECIFICATIONS &
ELECTRICAL INFORMATION
Specifications
Outer filter ................................................................................................5 Microns
Inner filter ..................................................................................................1 Micron
Overall dimensions (LxWxH)............................................................21” x 17” x 11”
Sound rating @ 3ft. ....................................................................High speed- 69db
..............................................................................................Medium speed- 67 db
....................................................................................................Low speed- 62 db
Air flow. ................................................................................High speed- 410 CFM
........................................................................................Medium speed- 362 CFM
..............................................................................................Low speed- 260 CFM
Motor......................................................................................120V, 60Hz, 1 Phase
Weight ..........................................................................................................30 lbs.
GROUNDING
This air cleaner must be grounded. If it
should malfunction or breakdown,
grounding provides a path of least
resistance for electric current, to reduce the
risk of electric shock. This air cleaner is
equipped with a cord having an equipment-
grounding conductor and grounding plug.
The plug must be plugged into an
appropriate outlet that is properly installed
and grounded in accordance with all local
codes and ordinances.
WARNING: TO MAINTAIN PROPER
GROUNDING, DO NOT REMOVE OR
ALTER THE GROUNDING PRONG IN ANY
MANNER.
As received from the factory, your air
cleaner is ready to run on 120V currant.
This air cleaner is intended for use on a
circuit that has an outlet and a plug which
looks like the one illustrated in Fig.1.
A separate electrical circuit should be used
for your tools. This circuit should be no less
than than #12 wire and should be protected
with a 20 amp fuse. Make sure the electric
current is of the same characteristics as
stamped on the machine nameplate.
Running on low voltage will damage the
motor.
THERMAL PROTECTOR
This air cleaner is thermally protected. In
the case of an overload the fuse will blow
and will need to be replaced with an
equivalent 2 amp. fuse.
EXTENSION CORDS
The use of any extension cord will cause
some loss of power.Use the following table
to determine the minimum wire size
(A.W.G-American Wire Gauge) extension
cord needed. Use only extension cords
which accept the tool’s plug.
For circuits that are further away from the
electrical circuit box, the wire size must be
increased proportionately in order to
deliver ample voltage to the motor. Refer to
Fig.2 for wire length and size.
Figure 1
Current
carrying
prongs
Grounded outlet
Grounding
prong
Figure 2
REQUIRED GAUGE
(AWG) 120V LINES
NO.16
NO.16
NO.14
EXTENSION
LENGTH
0-25 Feet
26-50 Feet
51-100 Feet

UNPACKING & ASSEMBLY
UNPACKING
The Air Cleaner is shipped complete in
one carton. Carefully unpack the Air
Cleaner and all loose items from the
carton. WARNING: DO NOT LIFT THE
AIR CLEANER BY ITS POWER CORD.
Contents;
A- Air cleaner unit (1)
B- Remote control (1) & 2 AA batteries
C- Inner 2 pocket filter (1)
D- Outer filter (1)
E- Ceiling mounting hooks (4)
F- Air cleaner hooks and nuts (4 ea.)
G- Chains (4)
Assembly
Reminder:
•This unit will work best if it is located away from
corners and heating/cooling vents.
•This unit is specifically designed to circulate and
filter non-metalic dust, which is generated
throughout the work area.
1) This air cleaner can be hung from the ceiling.
Remove the four pan head screws (A) Fig.4 from
the top of the air cleaner housing using a Philips
screwdriver.
2) Install the air cleaner hooks (B) Fig.4 and hex.
nuts (C) the top of the air cleaner housing. Screw
in the hooks all the way and then tighten the hex.
nuts against the housing. You will need to hold the hook so it doesn’t spin while
tightening the lock nut.
3) Drill holes and mount the ceiling hooks (E) Fig.3 in the ceiling and use the chains (G)
Fig.3 provided to mount the air cleaner.
WARNING! Ceiling hooks must be anchored to the building structure, which will support a
minimum of at least 50 pounds. Never mount to drywall or false ceiling grids. Hang unit with
a7ft. clearance from the floor.
Note: If using different hooks or chains, make sure they are properly rated for hanging this
unit.
Figure 3
Figure 4
OPERATION & CHANGING FILTERS
REMOTE CONTROL;
On/Speed button:(A) Fig. 5 turns the air cleaner
On and contols the three different speed settings
(low, medium, high). There is also a manual speed
button (A) Fig.6 on the backside of the unit which
allows you to select the desired speed.
Off button:(B) Fig.5 turns the unit Off. There is
also a manual Off button (B) Fig.6 on the backside
of the unit.
Timer button:(C) Fig.5 controls the three different
timer settings which are:
1H-Will light up on the back of the unit with one
press of the timer button. The air cleaner will
operate for 1 hour and then will shut off
automatically.
2H-Will light up on the back of the unit by pressing
the timer button twice. The air cleaner will operate
for 2 hours and then will shut off automatically.
4H- Will light up on the back of the unit by pressing
the timer button three times. The air cleaner will
operate for 4 hours and then will shut off
automatically.
Thermal protection (fuse):(C) Fig.6, the fuse will
blow in case of an overload. If this happens,
replace the fuse with a 2 amp fuse or equivalent.
Changing filters
WARNING! To reduce the risk of injury, disconnect
the air cleaner from the power source before
servicing or changing filters. Failure to comply may
cause serious injury!
The two filters included will eventually need to be
replaced. The outer filter (A) Fig.7 can easily be
removed by disengaging the two clips (B) Fig.7 of
the housing and pulling out the outer filter.
The inner 2 pocket filter (C) Fig.7 can now be
pulled out of the unit. The filters should be replaced
depending on the amount of usage and the
environment of your shop. Clogged filters will
reduce the amount of air circulation.
Replacement filters;
Model KW-115- Outer electrostatic filter
Model KW-116- Inner 2 pocket filter
Figure 5
Figure 6
Figure 7