Kingspan SafePro 2 Operator's manual

Kingspan SafePro 2
Anchor and Cable System
User Instruction Manual
Fabrications, Safety
& Lighting solutions
UK & Ireland

2 User Instruction ManualKingspan SafePro 2
Anchor and Cable System
For more information about our range of equipment visit our website at www.kingspanpanels.com
1.0 Foreword (Anchor) 3
2.0 The SafePro 2 Anchor 4
2.1 The Kingspan SafePro 2 Anchor 4
2.2 Positioning of the Kingspan SafePro 2 Anchor 5
2.3 Anchor Activation 5
3.0 System Design, Installation And 6
Other Characteristics (Anchor)
3.1 System Design 6
3.2 Installation 6
3.3 Fixings 6
3.4 Packaging 6
3.5 Quality 6
4.0 Regulations, Quality, Precautions & 7
Exclusions (Anchor)
5.0 Inspection, Maintenance, Servicing & 8
Warranty (Anchor)
5.1 Inspection and General Maintenance 8
5.2 Servicing 8
5.3 Warranty 8
6.0 Pre-Use & In Use Checks (Anchor) 9
6.1 Harnesses and Lanyards 9
6.2 The Anchor 9
6.3 Compatibility of Components 10
6.4 Attaching to the Anchor 11
7.0 Following Installation (Anchor) 12
7.1 Completed Installations 12
7.2 Training 12
8.0 Typical Anchors (Anchor) 13
9.0 Maintenance Check List (Anchor) 14
10.0 Foreword (Cable) 15
11.0 The SafePro 2 Cable System 16
11.1 The Kingspan SafePro 2 Cable System 16
11.2 Positioning the SafePro 2 Cable System 16
Contents
12.0 System Design, Installation & 17
Fixings (Cable)
12.1 The Kingspan SafePro 2 Cable System 17
12.2 Installation 17
12.3 Fixings 17
12.4 Packaging 17
12.5 Quality 17
13.0 Precautions, Requirements & 18
Exclusions (Cable)
14.0 Inspection, Maintenance, 19
Servicing & Warranty (Cable)
14.1 Inspection and General Maintenance 19
14.2 Servicing 19
14.3 Warranty 19
15.0 Pre-Use & In Use Checks (Cable) 20
15.1 Personal Protective Equipment 20
15.2 Kingspan SafePro 2 Cable System Grab 20
15.3 Compatibility of Components 20
16.0 Using The System (Cable) 21
16.1 User Equipment 21
16.2 Accessing the System 21
16.3 Attaching to the System 21
16.4 Working on both sides of the Kingspan System 22
17.0 Following Installation (Cable) 23
17.1 Completed Installations 23
17.2 Certificate 23
17.3 System Label 23
17.4 Training 23
18.0 System Layout (Cable) 24
19.0 System Components (Cable) 25
20.0 Maintenance Check List (Cable) 26
21.0 Rescue & Emergency Procedure 27

3User Instruction Manual Kingspan SafePro 2
Anchor and Cable System
Thank you for purchasing a Kingspan SafePro 2 Anchor.
The SafePro 2 Anchor is designed to eliminate or substantially
reduce the risk of a fall which would otherwise lead to injury
or death to operatives working at height. Therefore it is vitally
important that it is installed, maintained and used correctly.
The Anchor has been designed as a roof top anchorage which will
arrest a fall from height. Therefore consideration should be given
to the user’s age, fitness and any physical or mental disorders
they may have.
The personal protection equipment (PPE) which is selected will
form an essential part of the system.
Installation of the Anchor should be conducted by a Kingspan
certified Installer or competent persons trained by Kingspan
or Kingspan’s representative and must be in accordance with
Kingspan’s technical instructions and all prevailing national
standards.
All users of the anchor, as well as those who manage its use
and maintenance, should be familiar with the user checks,
limitations, precautions, operation and general requirements
of the system. Users should be competent personnel who have
read and understood this manual and have been trained by an
authorised trainer.
Kingspan recommends that working at height should not be
conducted by a lone operative for reasons of safety and that
proper consideration is given to rescue procedures in the event of
a fall or accident.
This manual must be provided in the official language of the
country in which the system is to be used.
On no account should children or pregnant women use a fall
arrest or work restraint system.
Section 1.0
Product Application

4 User Instruction ManualKingspan SafePro 2
Anchor and Cable System
2.0 The SafePro 2 Anchor
2.1 The Kingspan SafePro 2 Anchor
The SafePro 2 Anchor provides a secure anchor point for a worker at height, close to an exposed edge or other fall hazards, when used
in conjunction with associated PPE, such as a full body harness and safety lanyard.
There are two types of Anchors within the range, the SpiraTech Anchor and the Tip Over Anchor.
Both Anchors are modular in design allowing for speed of fitting and use.
The Anchors have been tested and conforms to the requirements of:
– EN795 2012 TYPE A
– CEN TS 16415:2013 Type A
The SafePro 2 Anchors have been designed to re-orientate and deploy an energy absorber in the event of a fall,
there by reducing the load transferred to the roofing system as compared to a rigid anchor. The Anchors can be used for both fall
arrest and work restraint applications.
The Anchors can be installed on KS1000 RW, KS500/1000 Zip, KS1000 TD and KS1000 LP.
Both Anchors allow the user to walk 360 degrees around the Anchor without needing to reorientate the lanyard or connectors. The
Anchor incorporates full weather sealing to combat water ingress, and allows different roof membranes to be fitted and sealed
around the Anchors for true weather proofing.
3M™ DBI-SALA®RoofSafe Anchor and Cable System
The RoofSafe Anchor
Section 2.0
4
2.1 The 3M™ DBI-SALA®RoofSafe Anchor
The 3M DBI-SALA RoofSafe Anchor provides a secure anchor point for a worker at height, close to an exposed edge
or other fall hazards, when used in conjunction with associated PPE, such as a full body harness and safety lanyard.
There are two types of Anchors within the range, the SpiraTech Anchor (CE only) and the Tip Over Anchor.
Both Anchors are modular in design allowing for speed of fitting and use.
The Anchors have been tested and conforms to the requirements of:
•EN795 2012 TYPE A
•CEN TS 16415:2013 Type A
•OSHA 1926.502 M
•ANSI Z359.1 2007
•AS / NZS 1891.2
The 3M DBI-SALA RoofSafe Anchors have been designed to re-orientate and deploy an energy absorber in the event of a fall,
there by reducing the load transferred to the roofing system as compared to a rigid anchor. The Anchors can be used for both fall
arrest and work restraint applications.
The Anchors can be installed on standing seam, bituminous and PVC membrane, composite / built up and membrane and fragile
roofing systems.
Both Anchors allow the user to walk 360 degrees around the Anchor without needing to reorientate the lanyard or connectors.
The Anchor incorporates full weather sealing to combat water ingress, and allows different roof membranes to be fitted
and sealed around the Anchors for true weather proofing.
SpiraTech Anchor Single Point Tip
Over Anchor
Can be used as a single point
Anchor for up to two users.
CE Only.
Can be used as a single point
Anchor for one user. (to conform
to ANSI please use RA Single
Point Eye AM,7241168).
Form No: 5903917 Rev: D
3M™ DBI-SALA®RoofSafe Anchor and Cable System
The RoofSafe Anchor
Section 2.0
4
2.1 The 3M™ DBI-SALA®RoofSafe Anchor
The 3M DBI-SALA RoofSafe Anchor provides a secure anchor point for a worker at height, close to an exposed edge
or other fall hazards, when used in conjunction with associated PPE, such as a full body harness and safety lanyard.
There are two types of Anchors within the range, the SpiraTech Anchor (CE only) and the Tip Over Anchor.
Both Anchors are modular in design allowing for speed of fitting and use.
The Anchors have been tested and conforms to the requirements of:
•EN795 2012 TYPE A
•CEN TS 16415:2013 Type A
•OSHA 1926.502 M
•ANSI Z359.1 2007
•AS / NZS 1891.2
The 3M DBI-SALA RoofSafe Anchors have been designed to re-orientate and deploy an energy absorber in the event of a fall,
there by reducing the load transferred to the roofing system as compared to a rigid anchor. The Anchors can be used for both fall
arrest and work restraint applications.
The Anchors can be installed on standing seam, bituminous and PVC membrane, composite / built up and membrane and fragile
roofing systems.
Both Anchors allow the user to walk 360 degrees around the Anchor without needing to reorientate the lanyard or connectors.
The Anchor incorporates full weather sealing to combat water ingress, and allows different roof membranes to be fitted
and sealed around the Anchors for true weather proofing.
SpiraTech Anchor Single Point Tip
Over Anchor
Can be used as a single point
Anchor for up to two users.
CE Only.
Can be used as a single point
Anchor for one user. (to conform
to ANSI please use RA Single
Point Eye AM,7241168).
Form No: 5903917 Rev: D
End/Corner Anchor
Can be used as a single point Anchor for up to
two users.
Intermediate Point Tip Over Anchor
Can be used as a single point Anchor for one
user.

5User Instruction Manual Kingspan SafePro 2
Anchor and Cable System
2.0 The SafePro 2 Anchor
2.2 Positioning of the Kingspan SafePro 2 Anchor
When positioning the SafePro 2 Anchor System there are two styles of placement to consider.
2.3 Anchor Activation
If a fall does occur, the anchor will deploy. Once deployed, the Anchor must be removed from the
roof and the roof inspected for damage or signs of structural weakening. Only once the roof has
been passed as fit for purpose can another Anchor be installed.
3M™ DBI-SALA®RoofSafe Anchor and Cable System
The RoofSafe Anchor
Section 2.0
5
2.2 Positioning of the 3M™ DBI-SALA®RoofSafe Anchor
When positioning the 3M DBI-SALA RoofSafe Anchor System there are two styles of placement to consider.
2.3 Anchor Activation
If a fall does occur, the anchor will deploy. Once deployed, the Anchor must be removed from the roof and the roof inspected
for damage or signs of structural weakening. Only once the roof has been passed as fit for purpose can another Anchor
be installed.
Work Restraint
A Restraint System is designed
to prevent a user accessing
risk areas (such as roof edges),
thereby preventing a fall.
Fall Arrest
A Fall Arrest System allows
access to a fall hazard and is
designed to safely arrest the
operative in the event of a fall.
01 02
Pre-deployed Deployed- Report to an certified
3M Fall Protection Installer and
do not use.
Important Note.
Whilst all Anchor installations must be designed for
Fall Arrest in case of accidental misuse, it is recommended
that the positioning of the Anchor should be located for
Work Restraint. Restraint enables a user to access their
work area whilst being prevented from gaining access
to a fall hazard and will reduce risk and mitigate against
the consequences of a fall.
Form No: 5903917 Rev: D
3M™ DBI-SALA®RoofSafe Anchor and Cable System
The RoofSafe Anchor
Section 2.0
5
2.2 Positioning of the 3M™ DBI-SALA®RoofSafe Anchor
When positioning the 3M DBI-SALA RoofSafe Anchor System there are two styles of placement to consider.
2.3 Anchor Activation
If a fall does occur, the anchor will deploy. Once deployed, the Anchor must be removed from the roof and the roof inspected
for damage or signs of structural weakening. Only once the roof has been passed as fit for purpose can another Anchor
be installed.
Work Restraint
A Restraint System is designed
to prevent a user accessing
risk areas (such as roof edges),
thereby preventing a fall.
Fall Arrest
A Fall Arrest System allows
access to a fall hazard and is
designed to safely arrest the
operative in the event of a fall.
01 02
Pre-deployed Deployed- Report to an certified
3M Fall Protection Installer and
do not use.
Important Note.
Whilst all Anchor installations must be designed for
Fall Arrest in case of accidental misuse, it is recommended
that the positioning of the Anchor should be located for
Work Restraint. Restraint enables a user to access their
work area whilst being prevented from gaining access
to a fall hazard and will reduce risk and mitigate against
the consequences of a fall.
Form No: 5903917 Rev: D
Pre-deployed Deployed- Report to an certified Kingspan
Installer and do not use.
Work Restraint
A Restraint System is designed to prevent a
user accessing risk areas (such as roof edges),
thereby preventing a fall.
Fall Arrest
A Fall Arrest System allows access to a fall
hazard and is designed to safely arrest the
operative in the event of a fall.
01 02
Important Note:
Whilst all Anchor installations must be designed for Fall Arrest in case of accidental misuse, it is
recommended that the positioning of the Anchor should be located for Work Restraint. Restraint
enables a user to access their work area whilst being prevented from gaining access to a fall
hazard and will reduce risk and mitigate against the consequences of a fall.

6 User Instruction ManualKingspan SafePro 2
Anchor and Cable System
3.1 System Design
The Anchor(s) will be positioned to suit your specific
requirements and local site conditions. The certified Kingspan
Installer will have verified all the necessary parameters before
commencing installation to ensure the safety of your product
when it is in use.
Position is determined by some of the following factors:
– The requirement for access and task to be performed
– Availability of structural anchors
– Ground clearance
– Obstacles beneath the work area
– Type of PPE to be used.
The user must always access the Anchor from a position of safety
therefore an additional fall protection system may be required.
If possible, this system should restraint rather than fall arrest.
For this reason it is necessary that persons only use the personal
protection equipment specified for use with the Anchor.
Do not detach from an Anchor unless you are in a position of
safety.
3.2 Installation
Lives are at risk if the Anchor(s) is not installed correctly.
Kingspan Certified Installers are highly trained in design,
installation, certification and maintenance. Certified Installers
are certified by Kingspan and records of trained personnel
are kept by our company. Customers should not attempt an
installation on their own unless they have received approval and
training by Kingspan. Customers must have access to all the
tools and information required to successfully install and test the
product.
Included in this manual is a checklist of the minimum amount of
information that should be supplied by the installer following the
installation of your Anchor(s).
3.3 Fixings
It is imperative that the supporting structure is capable of
withstanding at least twice the loads that will be generated in
the event of a fall. A structural engineer should verify this is the
case before a system is installed.
Furthermore, fixings and the interface of components with
the structure must be such that they do not permit dissimilar
materials to come into direct contact. The position of the base
plate and number of fixings that hold the anchor down to the
roof are critical to the products safety and should never be
altered.
All fixings must be correctly installed in accordance with
Kingspan’s Installation Instructions.
3.0 System Design, Installation & Other
Characteristics
3.4 Packaging
All equipment leaving Kingspan is packaged to prevent damage
and /or deterioration during transportation. Any concerns or
claims regarding the condition of the equipment should first
be addressed to the installer. All parts of the packaging can be
recycled.
3.5 Quality
Kingspan operates a quality system to ISO9001 and offers full
product traceability for all components.
All Kingspan products are tested in accordance with current
regulations and verified by an authorised testing laboratory.
Testing is verified by European notified body SATRA and the
product is the subject of annual surveillance by the Notified
Body.

7User Instruction Manual Kingspan SafePro 2
Anchor and Cable System
The integrity of the Anchor(s) is only ensured if the user wears
the recommended personal protective equipment (PPE). This
should be certified and marked in accordance with the relevant
national standard. Using the wrong PPE or lanyards of incorrect
length can result in injury or death. Each system installed
should be supplied with specifications of a full body harness,
lanyards and shock absorbing device. The following precautions,
requirements and exclusions apply to the SafePro 2 Anchor:
– The anchor must be installed by a Certified Kingspan Installer
or competent person trained by Kingspan or Kingspan’s
representative
– A recorded inspection must be conducted at least once a year
by a Certified Kingspan Installer
– Do not attempt to test systems with dynamic or static
loads. Kingspan Certified Installers carry the appropriate test
equipment for testing the Anchor and fixings
– The Anchor(s) must not be used as a lifting system
– Do not use the Anchor for equipment tie back
– Never exceed the recommended number of users on the
Anchor (See label on product or system tag)
– Never attempt to repair, tamper with or change the Anchor(s)
– Do not use the system if it appears to be damaged or appears
to have parts missing
– The equipment should not be used outside of its limitations,
nor shall it be used for any other purpose than that intended
– Each user should weigh no more than the maximum rated load
for the energy absorbing fall arrest system (e.g. a lanyard) and
that the fall arrest system shall be capable of limiting the fall
arrest loads to less than 6 kN (1350 lbs)
– DO NOT attempt to clean the system with aggressive cleaning
chemicals and abrasive products
– DO NOT use external systems in the event of a electrical storm
– Only personnel trained to work at height and in the correct
operation of the systems should be permitted to use it
– In the unlikely event that a fall does occur the Anchor should
be replaced
– Do not use the Anchor(s) if it is not clearly labelled.
4.0 Regulations, Quality, Precautions &
Exclusions

8 User Instruction ManualKingspan SafePro 2
Anchor and Cable System
5.1 Inspection and General Maintenance
The Kingspan SafePro 2 Anchor has been designed to be used
under a variety of conditions. It uses high-grade components
that are corrosion resistant. However, the Anchors working life
depends on factors such as correct care and maintenance and
the environment in which the system is installed. Before each
occasion of use a visual check must be conducted to ensure the
Anchor is fit for purpose.
The Anchor attachment eye should be free to rotate and all the
fixing should be firmly secure. If the anchor is bent or deformed
in a way which is uncharacteristic of the Anchor you should not
use it. Report the faults to the Kingspan Certified Installer and
schedule a maintenance visit.
DO NOT attempt to repair the Anchor(s) yourself, as this may
invalidate performance warranties and put personnel in danger.
The SafePro 2 Anchor is virtually maintenance free dependent
on environment. Occasionally the Anchor may need cleaning.
This should be done with a soft brush, warm water and a
mild detergent. Ensure the parts are thoroughly rinsed with
plenty of clean water. Although highly resistant to chemicals
and environmental conditions, take all precautions to avoid
contaminating the Anchor(s) with acids, bitumen, cement,
chloride, paint or aggressive cleaning fluids.
Stainless Steel parts are particularly susceptible to pitting
corrosion from chlorine, so avoid exposure in this type of
environment.
If the system is likely to be contaminated, please contact your
Kingspan Certified Installer or Kingspan for advice.
5.0 Inspection, Maintenance, Servicing &
Warranty
5.2 Servicing
In accordance with manufacturers recommendations and
current national standards, an Anchor that is in regular use
should be inspected at least once a year by a Certified Kingspan
Installer. In very high use applications or aggressive environments
the servicing interval should be more frequent as determined
by the installer. The Anchor(s) is unlike other anchorages and
has many unique features, therefore only Certified Kingspan
Installers who have been trained and certified should inspect this
product.
A maintenance checklist is provided to our trained installers to
use during annual inspections. Please see Section 9.0 in this
manual.
If the Anchor(s) has sustained a fall arrest impact, has been
damaged, or is defective in any way, it must be immediately
categorised as unfit for use. The use of the system must be
discontinued, and servicing should be arranged as soon as
possible. All servicing requirements should be directed to
Kingspan or their Certified Installer.
5.3 Warranty
Full details of the warranty terms and exclusions are available
under the SafePro 2 Cable System warranty, which is available as
a separate document.

9User Instruction Manual Kingspan SafePro 2
Anchor and Cable System
Kingspan ExoFit NEX™ Harness Kingspan SafePro 2 Single Point
Anchor installed on a Standing Seam Roof
6.1 Harnesses and Lanyards
Equipment should be certified and marked to the appropriate
national standard, always refer to the manufacturers
instructions for use. Always wear a full body harness. Examine
harnesses, lanyards, self-retracting lifelines or controlled rate
descent devices in accordance with their manufacturer’s
instructions to ascertain if they are serviceable. If in doubt do not
use them. If these items have been subjected to a fall they must
be serviced or discarded. When not in use these articles need to
be stored in a clean, cool, dry area, free from chemical fumes or
corrosive elements. Direct sunlight, heat, steam, undue vibration
and sharp implements must also be avoided. Preferably, fall
arrest equipment like this should, when not required for use, be
kept in dedicated cabinets which permit adequate ventilation.
6.0 Pre-Use & In Use Checks
6.2 The Anchor
Carry out a visual inspection to check that the Anchor(s)
components have not been subjected to damage between
periods of use.
– Check for any obvious damage such as cracks, heavy
indentations, deformation or severe corrosion.(Deformation
and indentations may be evidence that a fall has occurred
– Check for chemical contamination (e.g. discolouration) and
heat damage, (e.g. weld splatters)
– Check for loose fixings
– Check the maximum number of users
– Check that the Anchor certification is valid
– Check that the anchor has not been deployed
– Check that the ground clearance is still the same as detailed
on installation and that there is no risk of collision in the event
of a fall - including swing fall (pendulum fall) hazards.
If any of the above is questionable do not use the Anchor and
report to a Certified Kingspan Installer.

10 User Instruction ManualKingspan SafePro 2
Anchor and Cable System
6.0 Pre-Use & In Use Checks
1. Force is applied to the snap hook 2. The gate presses against the
connecting ring
3. The gate opens allowing the
snap hook to slip off
6.3 Compatibility of Components
If the connecting element such as a snap hook or carabiner is undersized or irregular in shape, a situation could occur where the
connecting element applies a force to the gate of the snap hook or carabiner. This force may cause the gate (of either a self-locking
or a non-locking snap hook) to open, allowing the snap hook or carabiner to disengage from the connection point.
Suitable carabiners or snap hooks are considered to be compatible with connecting elements as long as their sizes and shapes do not
cause their gate mechanisms to inadvertently open regardless of how they become oriented.
Only use connectors that are suitable to each application. Ensure all connections are compatible in size, shape and strength.
Do not use equipment that is not compatible. Contact Kingspan if you have any questions about compatibility.
Kingspan connectors (snap hooks and carabiners) are designed to be used only as specified in each product’s user’s instructions. See
Fig 4 for inappropriate connections. Snap hooks and carabiners should not be connected:
A. To a D-ring to which another connector is attached.
B. In a manner that would result in a load on the gate.
Note.
Large throat opening snap hooks should not be connected to standard size D-rings or similar objects which will result in a load on the
gate if the hook or D-ring twists or rotates. Large throat snap hooks are designed for use on fixed structural elements such as rebar or
cross members that are not shaped in a way that can capture the gate of the hook.
3M™ DBI-SALA®RoofSafe Anchor and Cable System
Pre-Use & In Use Checks
Section 6.0
10
6.3 Compatibility of Components
If the connecting element such as a snap hook or carabiner is undersized or irregular in shape, a situation could occur where the
connecting element applies a force to the gate of the snap hook or carabiner. This force may cause the gate (of either a self-locking
or a non-locking snap hook) to open, allowing the snap hook or carabiner to disengage from the connection point.
Suitable carabiners or snap hooks are considered to be compatible with connecting elements as long as their sizes and shapes
do not cause their gate mechanisms to inadvertently open regardless of how they become oriented.
Only use connectors that are suitable to each application. Ensure all connections are compatible in size, shape and strength.
Do not use equipment that is not compatible. Contact 3M Fall Protection if you have any questions about compatibility.
3M Fall Protection connectors (snap hooks and carabiners) are designed to be used only as specified in each product’s user’s
instructions. See Fig 4 for inappropriate connections. Snap hooks and carabiners should not be connected:
A. To a D-ring to which another connector is attached.
B. In a manner that would result in a load on the gate.
Note.
Large throat opening snap hooks should
not be connected to standard size D-rings
or similar objects which will result in a load
on the gate if the hook or D-ring twists
or rotates. Large throat snap hooks are
designed for use on fixed structural elements
such as rebar or cross members that are
not shaped in a way that can capture the
gate of the hook.
03
04
1. Force is applied to the snap hook 2. The gate presses against the connecting ring 3. The gate opens allowing the snap hook to slip off
Form No: 5903917 Rev: D

11User Instruction Manual Kingspan SafePro 2
Anchor and Cable System
6.0 Pre-Use & In Use Checks
6.4 Attaching to the Anchor
Access to the Anchor should be gained from a position of safety. If necessary the user should use other safety equipment, such as
a twintailed lanyard or access platform, to facilitate safe access to the safety system. The user should attach their fall protection
system (e.g. an energy absorbing lanyard) to the rear ‘D’ ring of the harness. This prevents the lanyard getting in the way during use.
Always ensure make compatible connection only.
Always ensure that the locking mechanism of the carabiner is properly closed before proceeding. If an additional delta link is used
make sure the nut is securely fastened.
Inspect the Anchor to ensure that it is
secure and the attachment eye is free to
turn.
Attach your carabiner and fall protection
system (e.g. an energy absorbing lanyard)
to the Anchor via the connection eye.
Ensure the carabiner is locked and secure.
You are now safely attached to the Anchor.
01 02 03

12 User Instruction ManualKingspan SafePro 2
Anchor and Cable System
7.0 Following Installation
7.1 Completed Installations
On completion of the installation, the installer should provide as
a minimum:
– A signed certificate commissioning the system /Anchor
– A User Instruction Manual
– A serial number or reference number for the installation /
Anchor
– Details of the products guarantee and a registration card
– Recorded and indicated the minimum ground clearance
– Provided the contact details of Kingspan
– Provided the contact details of the Installation company
– The maximum number of users permitted to use the on the
Anchor and where this information can be found
– The next service date.
7.2 Training
The Certified Kingspan Installer should provide the end user with
training on how to use the Anchor and user equipment.This may
involve an additional cost.
The Anchor should not be used by anyone that has not received
instruction or who has not been trained to work safely at height.

13User Instruction Manual Kingspan SafePro 2
Anchor and Cable System
8.0 Typical Anchors
3M™ DBI-SALA®RoofSafe Anchor and Cable System
Typical Anchors
Section 8.0
13
Standing Seam Roof Anchor
Bituminous / Membrane Roof
Composite / Built Up Roof
PVC Membrane Roof
Form No: 5903917 Rev: D
3M™ DBI-SALA®RoofSafe Anchor and Cable System
Typical Anchors
Section 8.0
13
Standing Seam Roof Anchor
Bituminous / Membrane Roof
Composite / Built Up Roof
PVC Membrane Roof
Form No: 5903917 Rev: D
3M™ DBI-SALA®RoofSafe Anchor and Cable System
Typical Anchors
Section 8.0
13
Standing Seam Roof Anchor
Bituminous / Membrane Roof
Composite / Built Up Roof
PVC Membrane Roof
Form No: 5903917 Rev: D
KS500 Zip Anchor KS1000 RW Anchor
KS1000 TD Roof Anchor

14 User Instruction ManualKingspan SafePro 2
Anchor and Cable System
9.0 Maintenance Check List
Maintenance Check Sheet
CUSTOMER INFORMATION
Site Name:
Site Address:
INSPECTOR INFORMATION
Kingspan Protection ID No:
Name:
Address:
Telephone:
INSPECTION INFORMATION
Inspection Date:
System Type:
KS1000 RW KS1000 LP
KS500 Zip KS1000 TP
KS1000 Zip SafePro 2
ALL CHECKS MUST BE CARRIED OUT IN ACCORDANCE WITH CURRENT TECHNICAL DOCUMENTATION AND INSTRUCTIONS.
Check List Notes
All Systems
Visual inspection. Check system for signs of a fall event
Check system ID Tag is present and legilble
Check all components for signs of damage, rusting or severe corrosion
Check all components are isolated from disimilar metals
Check integrity of structure
Check split pins present and in good condition
Check that Unieyes/End Anchorages are correctly orientated and in good condition
Check fasteners are correctly tightened. Use Torque Wrench as required
Proof load test concrete xings to 6kN
Clean system as necessary
Check Attachment Devices operate correctly
Cable Systems
Check cable condition for fretting, corrosion, signs of contamination and damage
Cable tension OK
Check SafePro 2 Tensioners for correct thread engagement and ensure lock nuts are tight
Check inline energy absorbing elements are intact
Check intermediate brackets are not deployed and nylon shear pins are intact
SafePro 2 Anchors
Check energy absorbing elements are not deployed
Ensure all waterproong elements are present and intact
Check standing seam clamps with a torque wrench
Rail System
Check system, carriage and end stops are securely xed
Check system for cracks in rail
Check rail for signs of deformation
Roofsafe rivets hand checked for secure xing - tug anchorage at each section
Check all joints are securely xed
NOTES AND IMPORTANT OBSERVATIONS
System in good condition and cleared for use System not acceptable, further action required
Inspector’s
Signature
Print
Name
Next Inspection
Due Date

15User Instruction Manual Kingspan SafePro 2
Anchor and Cable System
10.0 Foreword (Cable)
Thank you for purchasing a Kingspan SafePro 2 Cable System.
The SafePro 2 Cable System is designed to eliminate or substantially reduce the risk of a fall which would otherwise lead to injury or
death to operatives working at height. Therefore it is vitally important that it is installed, maintained and used correctly.
The System has been designed as a roof top anchorage which will arrest a fall from height. Therefore consideration should be given to
the user’s age, fitness and any physical or mental disorders they may have.
The personal protection equipment (PPE) which is selected will form an essential part of the system.
Installation of the System should be conducted by a Kingspan certified Installer or competent persons trained by Kingspan or
Kingspan’s representative and must be in accordance with the Kingspan’s technical instructions and all prevailing national standards.
The manufacturer of the SafePro 2 Cable System is Kingspan.
All users of the System, as well as those who manage its use and maintenance, should be familiar with the user checks, limitations,
precautions, operation and general requirements of the system. Users should be competent personnel who have read and understood
this manual and have been trained by an authorised trainer.
Kingspan recommends that working at height should not be conducted by a lone operative for reasons of safety and that proper
consideration is given to rescue procedures in the event of a fall or accident.
On no account should pregnant women or children use a fall arrest or work restraint system.
End/Corner Anchor on a standing seam roof

16 User Instruction ManualKingspan SafePro 2
Anchor and Cable System
11.0 The SafePro 2 Cable System
11.1 The Kingspan SafePro 2 Cable System
The SafePro 2 Cable System consists of a 8mm (5 /16”) Stainless Steel horizontal mounted lifeline. The system is fixed to the structure
via SafePro 2 Anchors. The lifeline may be supported at regular intervals by intermediate brackets. The intermediate brackets help to
reduce the loads in the event of a fall and allow for longer single installations.
The System offers both fall arrest and restraint capabilities. The System allows users to attach and detach at any point on the cable
and move over the Corner /intermediate brackets without interruption.
The Cable has a minimum breaking strength of 38 kN (8,550 lbs) and can span up to 15 metres (48.2 ft) between intermediate
supports.
The SafePro 2 Cable System is designed to provide a facility to enable safe working at heights in accordance with current regulations.
The System has been tested and conforms to the requirements of: EN 795:2012 TYPE C, TS 16415:2013 TYPE C.
11.2 Positioning the SafePro 2 Cable System
When positioning the SafePro 2 Cable System there are two styles of placement to consider.
3M™ DBI-SALA®RoofSafe Anchor and Cable System
The RoofSafe Anchor
Section 2.0
4
2.1 The 3M™ DBI-SALA®RoofSafe Anchor
The 3M DBI-SALA RoofSafe Anchor provides a secure anchor point for a worker at height, close to an exposed edge
or other fall hazards, when used in conjunction with associated PPE, such as a full body harness and safety lanyard.
There are two types of Anchors within the range, the SpiraTech Anchor (CE only) and the Tip Over Anchor.
Both Anchors are modular in design allowing for speed of fitting and use.
The Anchors have been tested and conforms to the requirements of:
•EN795 2012 TYPE A
•CEN TS 16415:2013 Type A
•OSHA 1926.502 M
•ANSI Z359.1 2007
•AS / NZS 1891.2
The 3M DBI-SALA RoofSafe Anchors have been designed to re-orientate and deploy an energy absorber in the event of a fall,
there by reducing the load transferred to the roofing system as compared to a rigid anchor. The Anchors can be used for both fall
arrest and work restraint applications.
The Anchors can be installed on standing seam, bituminous and PVC membrane, composite / built up and membrane and fragile
roofing systems.
Both Anchors allow the user to walk 360 degrees around the Anchor without needing to reorientate the lanyard or connectors.
The Anchor incorporates full weather sealing to combat water ingress, and allows different roof membranes to be fitted
and sealed around the Anchors for true weather proofing.
SpiraTech Anchor Single Point Tip
Over Anchor
Can be used as a single point
Anchor for up to two users.
CE Only.
Can be used as a single point
Anchor for one user. (to conform
to ANSI please use RA Single
Point Eye AM,7241168).
Form No: 5903917 Rev: D
3M™ DBI-SALA®RoofSafe Anchor and Cable System
The RoofSafe Anchor
Section 2.0
4
2.1 The 3M™ DBI-SALA®RoofSafe Anchor
The 3M DBI-SALA RoofSafe Anchor provides a secure anchor point for a worker at height, close to an exposed edge
or other fall hazards, when used in conjunction with associated PPE, such as a full body harness and safety lanyard.
There are two types of Anchors within the range, the SpiraTech Anchor (CE only) and the Tip Over Anchor.
Both Anchors are modular in design allowing for speed of fitting and use.
The Anchors have been tested and conforms to the requirements of:
•EN795 2012 TYPE A
•CEN TS 16415:2013 Type A
•OSHA 1926.502 M
•ANSI Z359.1 2007
•AS / NZS 1891.2
The 3M DBI-SALA RoofSafe Anchors have been designed to re-orientate and deploy an energy absorber in the event of a fall,
there by reducing the load transferred to the roofing system as compared to a rigid anchor. The Anchors can be used for both fall
arrest and work restraint applications.
The Anchors can be installed on standing seam, bituminous and PVC membrane, composite / built up and membrane and fragile
roofing systems.
Both Anchors allow the user to walk 360 degrees around the Anchor without needing to reorientate the lanyard or connectors.
The Anchor incorporates full weather sealing to combat water ingress, and allows different roof membranes to be fitted
and sealed around the Anchors for true weather proofing.
SpiraTech Anchor Single Point Tip
Over Anchor
Can be used as a single point
Anchor for up to two users.
CE Only.
Can be used as a single point
Anchor for one user. (to conform
to ANSI please use RA Single
Point Eye AM,7241168).
Form No: 5903917 Rev: D
End/Corner Anchor
Can be used as a single point Anchor for up to
two users.
Single Point Tip Over Anchor
Can be used as a single point Anchor for one
user.
Work Restraint
A Restraint System is designed to prevent a
user accessing risk areas (such as roof edges),
thereby preventing a fall.
Fall Arrest
A Fall Arrest System allows access to a fall
hazard and is designed to safely arrest the
operative in the event of a fall.
01 02
Important Note:
Whilst all Anchor installations must be designed for Fall Arrest in case of accidental misuse, it is
recommended that the positioning of the Anchor should be located for Work Restraint. Restraint
enables a user to access their work area whilst being prevented from gaining access to a fall
hazard and will reduce risk and mitigate against the consequences of a fall.

17User Instruction Manual Kingspan SafePro 2
Anchor and Cable System
12.0 System Design, Installation & Fixings
12.1 The Kingspan SafePro 2 Cable System
The System will be positioned to suit your specific requirements
and local site conditions. The certified Kingspan Installer will
have verified all the necessary parameters before commencing
installation to ensure the safety of your product when it is in use.
Position is determined by some of the following factors:
– The requirement for access and task to be performed
– Availability of structural anchors
– Ground clearance
– Obstacles beneath the work area
– Type of PPE to be used
The user must always access the System from a position of
safety therefore an additional fall protection system may be
required.
Do not detach from the system unless you are in a position of
safety.
12.2 Installation
Lives are at risk if the Anchor(s) is not installed correctly.
Kingspan Certified Installers are highly trained in design,
installation, certification and maintenance. Certified Installers
are certified by Kingspan and records of trained personnel
are kept by our company. Customers should not attempt an
installation on their own unless they have received approval and
training by Kingspan. Customers must have access to all the
tools and information required to successfully install and test the
product.
Included in this manual is a checklist of the minimum amount of
information that should be supplied by the installer following the
installation of your Anchor(s).
12.3 Fixings
It is imperative that the supporting structure is capable of
withstanding at least twice the loads that will be generated in
the event of a fall. A structural engineer should verify this is the
case before a system is installed.
Furthermore, fixings and the interface of components with
the structure must be such that they do not permit dissimilar
materials to come into direct contact. The position of the base
plate and number of fixings that hold the anchor down to the
roof are critical to the products safety and should never be
altered.
All fixings must be correctly installed in accordance with
Kingspan’s Installation Instructions.
12.4 Packaging
All equipment leaving Kingspan is packaged to prevent damage
and /or deterioration during transportation. Any concerns or
claims regarding the condition of the equipment should first
be addressed to the installer. All parts of the packaging can be
recycled.
12.5 Quality
Kingspan operates a quality system to ISO9001 and offers full
product traceability for all components. All Kingspan products
are tested in accordance with current regulations and verified by
an authorised testing laboratory. All Kingspan Certified Installers
are comprehensively trained, regularly audited and provide
method statements and risk assessments. The product is the
subject of annual surveillance by the Notified Body.

18 User Instruction ManualKingspan SafePro 2
Anchor and Cable System
13.0 Precautions, Requirements & Exclusions
The integrity of the System is only ensured if the user wears the
recommended personal protective equipment (PPE). This should
be certified and marked in accordance with the relevant national
standard. Using the wrong PPE or lanyards of incorrect length
can result in injury or death. Each system installed should be
supplied with specifications of a full body harness, lanyards and
shock absorbing device. The following precautions, requirements
and exclusions apply to the Kingspan SafePro 2 Cable System:
– The System must be installed by an Certified Kingspan
Installer or competent person trained by the manufacturer or
manufacturer’s representative
– A recorded inspection must be conducted at least once a year
by a Certified Kingspan Installer
– Do not attempt to test systems with dynamic or static
loads. Kingspan Certified Installers carry the appropriate test
equipment for testing the Anchor and fixings
– The System must not be used for lifting
– Do not use the system for equipment tie back
– Never exceed the recommended number of users on the
system (See label on product or system tag)
– Never attempt to repair, tamper with or change the System
– Do not use the system if it appears to be damaged or appears
to have parts missing
– The equipment should not be used outside of its limitations,
nor shall it be used for any other purpose than that intended.
– Each user should weigh no more than the maximum rated
load for the energy absorbing lanyard. The lanyard shall be
capable of limiting the fall arrest load to less than 6 kN
(1350 lbs)
– DO NOT attempt to clean the system with aggressive cleaning
chemicals and abrasive products
– DO NOT use external systems in the event of a electrical storm
– Only personnel trained to work at height and in the correct
operation of the systems should be permitted to use it
– In the unlikely event that a fall does occur the system should
not be used until it has been inspected by a Kingspan certified
Installer
– Do not use the Anchor(s) if it is not clearly labelled
– If the cable is damaged, or if the cable is kinked, don’t use the
system.

19User Instruction Manual Kingspan SafePro 2
Anchor and Cable System
14.0 Inspection, Maintenance,
Servicing & Warranty
14.1 Inspection and General Maintenance
The Kingspan SafePro 2 Cable System has been designed
to be used under a variety of conditions. It uses high-grade
components that are corrosion resistant. However, the
System’s working life depends on factors such as correct care
and maintenance and the environment in which the system is
installed. Before each occasion of use a visual check must be
conducted to ensure the Anchor is fit for purpose.
If the System is deformed in a way which is uncharacteristic
of the System you should not use it. Report the faults to the
Kingspan Certified Installer and schedule a maintenance visit.
DO NOT attempt to repair the System yourself, as this may
invalidate performance warranties and put personnel in danger.
The SafePro 2 Cable System is virtually maintenance free
dependent on environment. Occasionally the System may
need cleaning. This should be done with a soft brush, warm
water and a mild detergent. Ensure the parts are thoroughly
rinsed with plenty of clean water. Although highly resistant to
chemicals and environmental conditions, take all precautions to
avoid contaminating the system with acids, bitumen, cement,
chloride, paint or aggressive cleaning fluids.
Stainless Steel parts are particularly susceptible to pitting
corrosion from chlorine, so avoid exposure in this type of
environment. If the system is likely to be contaminated, please
contact your Kingspan Certified Installer or Kingspan for advice.
14.2 Servicing
In accordance with current national standards and Kingspan’s
recommendations, an Anchor that is in regular use should be
inspected at least once a year by an Certified Kingspan Installer.
In very high use applications or aggressive environments the
servicing interval should be more frequent as determined by the
installer. The System has many unique features, therefore only
Certified Kingspan Installers who have been trained and certified
should inspect this product.
A maintenance checklist is provided to our Approved Installers
to use during annual inspections. Please see Section 20.0 in this
manual.
If the System has sustained a fall arrest impact, has been
damaged, or is defective in any way, it must be immediately
categorised as unfit for use. The use of the system must be
discontinued, and servicing should be arranged as soon as
possible. All servicing requirements should be directed to
Kingspan or their Certified Installer.
14.3 Warranty
Full details of the warranty terms and exclusions are available
under the SafePro 2 Cable System warranty, which is available as
a separate document.

20 User Instruction ManualKingspan SafePro 2
Anchor and Cable System
15.0 Pre-Use & In Use Checks
15.1 Personal Protective Equipment
Equipment should be certified and marked to the appropriate
national standard, always refer to the manufactures instructions
for use.
Always wear a full body harness. Examine harnesses, lanyards,
self-retracting lifelines or controlled rate descent devices in
accordance with their manufacturer’s instructions to ascertain if
they are serviceable. If in doubt do not use them. If these items
have been subjected to a fall they must be serviced or discarded.
When not in use these articles need to be stored in a clean, cool,
dry area, free from chemical fumes or corrosive elements. Direct
sunlight, heat, steam, undue vibration and sharp implements
must also be avoided. Preferably, fall arrest equipment like this
should, when not required for use, be kept in dedicated cabinets
which permit adequate ventilation.
15.2 Kingspan SafePro 2 Cable System Grab
Check the slider before use for any damage. Any damage should
be reported to the Installer and the device removed from service
until it has been inspected. If a fall has occurred on the slider,
the device should be removed from service until it has been
inspected.
The slider can only be put back in to service after it has been
approved in writing by a Kingspan certified Installer.
Kingspan recommend that only the supplied Kingspan carabiner
be used with the slider.
Before attaching to the SafePro 2 Cable system:
1. Check that the slot does not exceed 6.1mm.
2. Check that the slider cannot be opened when the carabiner is
attached to the slider.
15.3 Compatibility of Components
Prior to accessing the system the user should always inspect the
system label and certificate in order to confirm:
– The correct user equipment is being used (including lanyard
length)
– The maximum number of users is not exceeded
– The system certification is valid. The system should be certified
yearly. If this has not been done the user should not use the
system
– Check that the ground clearance is still the same as detailed
on the system label and that there is no risk of collision in the
event of a fall – including swing fall (pendulum fall) hazards.
If possible before attaching to the system, carry out a visual
inspection. Check that there are no obvious signs of damage to
the system, such as breaks, kinks or excessive sag in the cable
or damaged brackets. Turn the disc attached to the tensioner. If
the disk does not turn, contact your Installer for advice. Check
the legibility of all markings on any part of the system and the
users PPE.
If any of the above is questionable do not use the System and
report to a Certified Kingspan Installer.
Only use connectors that are suitable to each application. Ensure
all connections are compatible in size, shape and strength.
Do not use equipment that is not compatible. Contact Kingspan
if you have any questions about compatibility.
3M™ DBI-SALA®RoofSafe Anchor and Cable System
Pre-Use & In Use Checks
Section 15.0
20
15.1 Personal Protective Equipment
Equipment should be certified and marked to the appropriate national standard, always refer to the manufactures instructions for use.
Always wear a full body harness. Examine harnesses, lanyards, self-retracting lifelines or controlled rate descent devices in accordance
with their manufacturer’s instructions to ascertain if they are serviceable. If in doubt do not use them. If these items have been subjected
to a fall they must be serviced or discarded. When not in use these articles need to be stored in a clean, cool, dry area, free from chemical
fumes or corrosive elements. Direct sunlight, heat, steam, undue vibration and sharp implements must also be avoided. Preferably, fall
arrest equipment like this should, when not required for use, be kept in dedicated cabinets which permit adequate ventilation.
15.2 3M™ DBI-SALA®RoofSafe Cable System Grab
Check the UniGrab before use for any damage. Any damage should be reported to the Installer and the device removed from service
until it has been inspected. If a fall has occurred on the UniGrab, the device should be removed from service until it has been inspected.
The UniGrab can only be put back in to service after it has been approved in writing by a 3M Fall Protection certified Installer
3M Fall Protection recommend that only the supplied 3M Fall Protection carabiner be used with the UniGrab.
Before attaching to the 3M DBI-SALA RoofSafe Cable system:
1. Check that the slot does not exceed 6.1 mm.
2. Check that the UniGrab cannot be opened when the carabiner is attached to the UniGrab.
4.5 mm to 6.1 mm
If in doubt.
Ask.
UniGrab
15.3 Compatibility of Components
Prior to accessing the system the user should always inspect the system label and certificate in order to confirm:
•The correct user equipment is being used (including lanyard length)
•The maximum number of users is not exceeded
•The system certification is valid. The system should be certified yearly. If this has not been done the user should not use the system
•Check that the ground clearance is still the same as detailed on the system label and that there is no risk of collision in the event
of a fall – including swing fall (pendulum fall) hazards.
If possible before attaching to the system, carry out a visual inspection. Check that there are no obvious signs of damage to the system,
such as breaks, kinks or excessive sag in the cable or damaged brackets. Turn the disc attached to the tensioner. If the disk does not
turn, contact your Installer for advice. Check the legibility of all markings on any part of the system and the users PPE.
If any of the above is questionable do not use the System and report to a Certified 3M Fall Protection Installer.
Only use connectors that are suitable to each application. Ensure all connections are compatible in size, shape and strength.
Do not use equipment that is not compatible. Contact 3M Fall Protection if you have any questions about compatibility.
Form No: 5903917 Rev: D
Slider
If in doubt. Ask.
4.5mm to 6.1mm