SafeWaze 020-2040 User manual

Email: [email protected] Web: safewaze.comFax: 704-262-9051
II I I I
225 Wilshire Ave SW, Concord NC, 28025 Phone: [phone]
Arc Flash Lanyard
Instruction Manual
OSHA 1926 Subpart M, OSHA 1910.66, ANSI Z359.13
This manual is intended to meet the manufacturer’s instructions as required by
ANSI Z359 and should be used as part of an employee training program as required
by OSHA.
WARNING
This product is part of a personal fall arrest system. The manufacturer’s instructions must be provided
to users of this equipment. The user must follow the manufacturer’s instructions for each component
of the system. The user must read and understand these instructions before using this equipment.
Manufacturer’s instructions must be followed for proper use and maintenance of this equipment.
Alterations to this product, misuse of this product, or failure to follow instructions may result in serious
injury or death.
IMPORTANT
Questions regarding the use, care, or suitability of this equipment for your application? Contact
Safewaze.
IMPORTANT
Record identication information before using this product. Identication information may be found on
the equipment label. This information should be recorded in the “Inspection Log” located at the back of
this manual.
Do not throw away these instructions!
Read and understand these instructions before using equipment!
User Information
Date of First Use:
Serial#:
Trainer:
User:
INTRODUCTION
Thank you for purchasing the Safewaze LE Lanyard. This manual must be read and understood in its
entirety, and used as part of an employee training program as required by OSHA or any applicable state
agency. This manual and any other instructional material must be available to the user of the equipment.
The user must understand how to safely and e󰀨ectively use the LE Lanyard, and all fall protection
equipment used in conjuction with the lanyard.
APPLICABLE SAFETY STANDARDS
When used according to instructions, the LE Lanyard meets all applicable ANSI Z359 standards and
OSHA regulations for fall protection. Applicable standards and regulations depend on the type of work
being done, and may include state-specic regulations. Refer to local, state, and federal (OSHA)
requirements for additional information concerning the governing of occupational safety regarding
Personal Fall Arrest Systems (PFAS).
WORKER CLASSIFICATIONS
Understand the denitions of those who work in proximity of or may be
exposed to fall hazards.
Qualied Person: “Qualied Person” means one who, by possession of a recognized degree,
certicate, or professional standing, or who by extensive knowledge, training, and experience, has
successfully demonstrated his ability to solve or resolve problems relating to the subject matter, the
work, or the project.
PRODUCT SPECIFIC APPLICATIONS
Purpose: The Safewaze LE Lanyard is designed to be used as part of a Personal Fall Arrest System
(PFAS).
- A competent person shall train users on this equipment in accordance with OSHA
and ANSI.
- Never exceed a free fall distance of 6 ft. A free fall of more than 6 ft could cause
excessive arrest forces that could result in serious injury or death.
- The Safewaze LE Lanyard has a maximum capacity of ANSI 310 lbs
including any tools, clothing, accessories, etc..., OSHA 420 lbs, unless otherwise
rated by Safewaze.
- Structures for attachment of Safewaze LE Lanyard shall support a
minimum 5,000 lbs or be designed with a safety factor of two by a Qualied Person.
- All Safewaze lanyards must IMMEDIATELY be removed from service if subjected
to fall arrest forces.
- Safewaze lanyards shall be inspected by the end user prior to each usage and
by a Competent Person other than the user at least annually. These inspections shall
be documented.
LeadingEdge
LeadingEdge LeadingEdge
Lanyard Length
(6’ Total)
(Original Working Length
prior to a fall event with energy
absorber deployment
Deceleration/Elongation
distance (5’ Total)
Harness Stretch
(1’ Total)
Height of harness dorsal
D-ring from
worker’s feet
(5’ Total)
Safety factor
(2’ Total)
Required
distance
from
Anchorage
(19’ Total)
Fall Clearance: There must be su󰀩cient clearance below the anchorage connector to arrest a fall
before the user strikes the ground or an obstruction. When calculating fall clearance, account for a
MINIMUM 2’ safety factor, deceleration distance, user height, length of lanyard/SRL, and all other
applicable factors. (See Figure 1)
LIMITATIONS
Fall Clearance Diagram - Foot Level Tie-O󰀨
***Diagram shown is an example
fall clearance calculation ONLY.
For all applications: worker weight capacity range
(including all clothing, tools, and equipment) is
ANSI 130-310 lbs., OSHA 420 lbs.
FIGURE 1
Swing Falls: Prior to installation or use, make considerations for eliminating or minimizing all swing fall
hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs. Always
work as close to in line with the anchor point as possible. Swing falls signicantly increase the likelihood
of serious injury or death in the event of a fall. (See Figure 2)
A
FALL-ARREST
S
W
I
N
G
F
A
L
L
COMPATIBILITY OF CONNECTORS
Connectors are compatible with connecting elements when they have been designed to work together
in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open
regardless of how they become oriented. Connectors (hooks, carabiners, and D-rings) must be
capable of supporting at least 5,000 lbs. (22.2 kN). Connectors must be compatible with the anchorage
or other system components (See Figure 4). Do not use equipment that is not compatible.
Non-compatible connectors may unintentionally disengage (See Figure 3). Connectors must be
compatible in size, shape, and strength. Self-locking snap hooks and carabiners are required by ANSI
Z359 and OSHA guidelines. Contact Safewaze if you have any questions about compatibility.
FIGURE 3 - UNINTENTIONAL DISENGAGEMENT
3 - Gate opens
2 - Gate presses
against
non-compliant
part
4 - And parts
disengage.
1 - Non Compliant Part
NOTE: SOME SPECIALITY CONNECTORS HAVE ADDITIONAL
REQUIREMENTS. CONTACT Safewaze WITH QUESTIONS.
FIGURE 2
FIGURE 4 - INAPPROPRIATE CONNECTIONS
MAKING CONNECTIONS
Snap hooks and carabiners used with this equipment must be double locking and/or twist lock. Ensure
all connections are compatible in size, shape and strength. Do not use equipment that is not compatible.
Ensure all connectors are fully closed and locked.
Safewaze connectors (snap hooks and carabiners) are designed to be used only as specied in each
product’s user’s instructions. See gure 4 for examples of inappropriate connections. Do not connect
snap hooks and carabiners:
• To a D-ring to which another connector is attached.
• In a manner that would result in a load on the gate (with the exception of tie back hooks).
• NOTE: Large snap hooks must not be connected to objects which will result in a load on the gate if
the hook twists or rotates. Snap hooks marked with ANSI Z359.12 and are equipped with a 3,600 lb
(16 kN) gate. Check the marking on your snap hook to verify its compatibility.
• In a false engagement, where features that protrude from the snap hook or carabiner catch on the
anchor, and without visual conrmation seems to be fully engaged to the anchor point.
• To each other.
• By wrapping the web lifeline around an anchor and securing to lifeline except as allowed for Tie Back
models.
• To any object which is shaped or sized in a way that the snap hook or carabiner will not close and
lock, or that roll-out could occur.
• In a manner that does not allow the connector to align properly while under load.
Using a connector that is undersized or irregular in shape (1) to connect a snap hook or carabiner could
allow the connector to force open the gate of the snap hook or carabiner. When force is applied, the gate
of the hook or carabiner presses against the non-compliant part (2) and forces open the gate (3). This
allows the snap hook or carabiner to disengage (4) from the connection point.
220-00041
APPLICATIONS
Personal Fall Arrest: The LE Lanyard is designed as an anchor point to support a
maximum of 1 Personal Fall Arrest System (PFAS) when utilized for fall protection
applications. The structure to which the anchor is attached must withstand loads applied
in the directions permitted by the system of at least 5,000 lbs. Maximum
allowable free fall is 6’.
Restraint: The LE Lanyard is authorized for use in Restraint applications. The structure
to which the anchor is attached must withstand loads applied in the directions permitted
by the system of at least 1,000 lbs NO free fall is permitted. Restraint systems may only
be used on surfaces with slopes up to 4 / 12 (vertical / horizontal). For Restraint
applications, the allowable attachment points to harness are Dorsal D-ring, Chest D-ring,
Side D-rings, and Shoulder D-rings.
Rescue/Conned Space: The LE Lanyard is authorized for use in Rescue/Conned
Space applications. Rescue systems are utilized to safely recover a worker from a
conned location or after exposure to a fall. Composition of rescue systems can vary
based upon the type of rescue involved. The structure to which a Beam Anchor is
attached must withstand loads applied in the directions permitted by the system of at
least 3,000 lbs. NO free fall is permitted. For rescue applications, the allowable
attachment points to harness are Dorsal D-ring, Chest D-ring and Shoulder D-rings.
All above referenced applications have a worker weight capacity range of
ANSI 130-310 lbs (including all clothing, tools, and equipment), OSHA 420 lbs.
Competent Person: “Competent person” means one who is capable of identifying existing and
predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or
dangerous to employees, and who has authorization to take prompt corrective measures to eliminate
them.
Authorized Person: “Authorized person” means a person approved or assigned by the employer to
perform a specic type of duty or duties or to be at a specic location or locations at the job site.
It is the responsibility of a Qualied or Competent person to supervise the job site and
ensure safety regulations are complied with.

225 Wilshire Ave SW, Concord NC, 28025 Phone: [phone] Email: [email protected] Web: safewaze.comFax: 704-262-9051
II I I I
INSTALLATION AND USE
COMPONENTS
WARNING
• Safewaze Arc Flash Lanyards shall be inspected by the user prior to each use and at least annually by
a Competent Person. Annual Inspections must be documented. Severity of conditions during use
may neccesitate increased frequency of documented inspections.
• Arc Flash Lanyards that fail inspection MUST be removed from service.
• Prior to each use, inspect the Arc Flash Lanyard for deciencies or damage, including, but not limited
to, sharp edges, rough edges, deformations, corrosion, pits, burrs, chemical exposure, extreme heat
exposure, or missing or illegible labels. If any deciencies or defects are found, the Arc Flash Lanyard
must IMMEDIATELY be removed from service.
• The Arc Flash Lanyard must be inspected at least annually by a Competent Person other than the
user. Competent person inspections must be recorded in the inspection log included in this manual
and on the inspection grid label on the lanyard.
INSPECTION
MAINTENANCE & STORAGE
WARRANTY
Excess water should be blown out with compressed air. Hardware can be wiped o󰀨 with a clean, dry
cloth.
When not in use, store the Arc Flash Lanyard in a cool dry area where it will not be exposed to extreme
light, extreme heat, excessive moisture, or possibly corrosive chemicals or materials.
Safewaze warrants its products are free from defects in materials and construction under normal use
and service. Liability is not accepted for abuse, modication, improper use, destructive activity and
contaminated exposure.
INSPECTION LOG
PART NUMBERS COVERED IN THIS MANUAL
Date Inspection Items
Noted
Corrective Action Initials
LABEL EXAMPLES
1. Under guidance of a Competent Person, a suitable anchor point must be chosen that meets the
strength requirement, minimizes free fall, and reduces swing fall hazards. Do not work above the
anchorage point.
2. The Arc Flash Lanyard can be attached to any anchorage that meets the strength requirements as
dened in the APPLICATIONS section of this manual for Personal Fall Arrest, Restraint, and Rescue.
3. The Arc Flash Lanyard must be inspected prior to installation for any defect including, but not limited
to, deformities, cut or damaged webbing, severe corrosion, excessive paint spatter, welding spatter or
slag, broken wires, bird caging, or any excessive debris or condition that would potentially impede the
installation or use of the Arc Flash Lanyard. (See Figure 7 A-D for examples of cable damage)
4. The Arc Flash Lanyard is designed for use in high heat environments where an Arc Flash (Electrical
Explosion) could occur. The preferred connection of the lanyard to a fall arrest anchorage is at D-ring
height or above.
5. Ensure that the energy absorber end of the lanyard is connected to the Dorsal D-ring of the Full Body
Harness.
6. Avoid working in a position which would allow the lanyard to continuously or repeatedly rub or
abrade against sharp or abrasive edges. Eliminate this type of contact if possible, or protect such
edges with heavy padding or an edge protector.
7. Tie o󰀨 below the level of the Dorsal D-ring of a Full Body Harness should always be the last resort.
Tying o󰀨 below the Dorsal D-ring requires additional fall clearance, and increases the potential for
swing fall injuries.
8. Never use an energy absorbing lanyard in a fall protection system that allows for a greater than 6 ft.
Free Fall, unless the lanyard is rated specically for such use.
A
D
BC
Label Set / Protective Cover
B
C
D
Snap/Rebar Hooks
1-3/4” Kevlar® Aramid Webbing
Energy Absorber / Protective Cover
Arc Flash Lanyard Components
A
FIGURE 5 - LE LANYARD COMPONENTS
• Users should consult with their doctor to verify ability to safely absorb the forces of a fall arrest event.
Fitness level, age, and other health conditions can greatly a󰀨ect an individuals ability to withstand
fall arrest forces. Women who are pregnant, individuals considered minors must not use any
Safewaze equipment.
• Lanyards that are exposed to fall arrest forces MUST be IMMEDIATELY removed from service and
destroyed.
• Never alter any part of a lanyard or add/remove components. Safewaze shall not be held responsible
for injury or death due to tampering.
• Failure to follow these instructions and warnings could result in serious injury or death in the event
of a fall.
• A preplanned rescue procedure in the event of a fall is required. The rescue plan must be specic to
the project. The rescue plan must allow for employees to rescue themselves, or to be promptly
rescued by alternative means.
• Harnesses or connectors selected for use with any Safewaze lanyard must be compatible in size and
conguration. User must ensure compatibility of snap hooks, carabiners and other connectors. Any
connection which could allow disengagement must be eliminated.Snap hooks and carabiners must be
self locking and self closing and must never be hooked to each other.
• A Competent Person must conduct an analysis of the workplace and anticipate where workers will be
conducting their duties, the route they will take to reach their work, and the existing and potential fall
hazards they may be exposed to. The Competent Person must choose the fall protection equipment
to be utilized.
• Do not misuse equipment.
• Equipment designated for fall protection must never be used to lift, hang, support or hoist tools or
equipment unless specically certied for such use.
020-2040 020-2045 FS560-AF-AJ
020-2041 020-2046 FS560-AF-SE
020-2042 FS77330-FR SW560-AF-DE
020-2043 FS77330-DL-FR SW560-AF-DE-SE
020-2044 FS560-AF SW561-AF-DE
Safewaze Arc Flash Lanyards are o󰀨ered in a variety of congurations with Single Leg and Dual Leg
options as well as steel, aluminum, or dielectric hardware. Safewaze Arc Flash Lanyards are available
in Aramid or Nylon. Safewaze Arc Flash Lanyards are engineered to withstand an Arc Flash event and
continue to provide Fall Protection capability for the user. An Arc Flash event is a phenomenon where
a ashover of electric current leaves its intended path and travels through the air from one conductor to
another, or to ground. The results are often violent and when a human is in close proximity to the Arc
Flash, serious injury or death can occur.
01143
Inspection Log
Do Not
Remove Label
J F M A M J J A S O N D
WARNING
Manufacturer’s instructions supplied with this product at time of shipment must be read and
understood prior to use. This Energy Absorbing lanyard shall only be used with compatible Safewaze
equipment. Inspect all connections prior to use and verify connecting components are installed
correctly. Failure to make secure connections could result in serious injury or death. Not flame or heat
resistant unless otherwise specified. Avoid contact with sharp and abrasive edges. Any unit which has
been exposed to fall arrest forces should be immediately removed from service and destroyed. DO
NOT REMOVE THIS LABEL.
The Arc Flash Lanyard can be cleaned with water and mild soap if necessary. User should remove all
dirt, possible corrosives, and contaminants from the lanyard prior to, and after each use. Never use any
type of corrosive substance to clean the Arc Flash Lanyard.