Kioti K9 2400 User manual

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Printed in Korea. JAN. 2018
SERVICE SUPPORT DIVISION / DAEDONG INDUSTRIAL Co.,Ltd.
35, Nongongjungang-ro 34-gil Nongong-eup, Dalseong-gun, Daegu, KOREA 42984
Tel:[phone] Fax:[phone]
http://www.daedong.co.kr
KIOTI TRACTOR DIVISION / DAEDONG-USA, Inc.
6300 Kioti Dr. Wendell, NC 27591
Toll Free:1877-GO-KIOTI
Tel:[phone] Fax:[phone]
http://www.kioti.com
DAEDONG KIOTI EUROPE B.V
Koerilenstraat 2, 3199LR, Maasvlakte-Rotterdam The Netherlands
Tel:[phone]
http://www.kioti.eu
INSTALLATION
INSTRUCTIONS
FOR K9 2400 / K9 2440
TEMPERED & LAMINATED GLASS
WINDSHIELD ASS'Y KIT
1. PACKING LIST & ACTUAL IMAGE
2. GENERAL SAFETY INFORMATION
3. INSTALLATION INSTRUCTION
D.D KIT 1 #. UD28-A901AC
(TEMPERED GLASS)
KIT 2 #. UD28-A903AC
(LAMINATED GLASS)

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K9 2400
K9 2440
1. PACKING LIST & ACTUAL IMAGE
NO. Part No. Description Q'TY Remark
KIT 1 KIT 2
1 01123-50816 BOLT, WASHER 4 4
2 01123-50845 BOLT, WASHER 2 2
3 02763-50080B NUT, FLANGE (BLACK) 13 13
4 03016-50830 SCREW 2 2
5 03016-50840 SCREW 2 2
6 04613-50040 SNAP RING 2 2
7 C7210-38511 HEAD SCREW , THRUST 5 5
8 C7280-89211 BRACKET, WASHER TANK 1 1
9 01754-50720B BOLT, FLANGE (BLACK) 8 8
10 T4145-83711 COLLAR (RESIN) 4 4
11 T4145-83721 CAP 4 4
12 T4340-87181 ASSY, WASHER LIQUID TANK 1 1
13 T4520-87402 PACKING, 1 2 2
14 T4620-81842 BOLT, CUSHION 2 2
15 01754-50616B BOLT, FLANGE 5 5
16 T4815-82431 BRUSH, WINDOW - 16 INCH 1 1
17 T4815-89171 GROMMET 1 1
18 T4815-93211 CAP NUT, M8 6 6
19 T4930-83701 HEAD PIN, SIDE MIRROR 2 2
20 T4930-83721 CUSHION, A 4 4
21 T4930-83731 CUSHION, B 4 4
22 T4930-85081 GRIP, SIDE - LH 1 1
23 T4930-85091 GRIP, SIDE - RH 1 1
24 T5270-69913 WIPER MOTOR - FR 1 1
25 T5525-80331 HARNESS WIRE JABARA, WORK LAMP 2 2
26 T5710-69971 MICRO RELAY, 5P 1 1
27 U3210-97221 BRACKET ASSY,FRONT WIPER MOTOR 1 1
28 U3210-97251 COVER, FRONT WIPER MOTOR 1 1
29 U3215-97161 SCREW 2 2
30 UD26-0017B ASSY WIRE HARNESS, CONNECTING WIPER 1 1
31 UD26-0036A SWITCH, WIPER - FR LED 1 1
32 UD27-0022A GARNISH CLIP 7 7 EXTRA PARTS
33 UD28-5966A FRAME STAY - UPR 4 4
34 UD28-5968A COVER, WIRE HARNESS 1 1
35 UD28-5975A COVER, LOWER 1 1
36 UD28-5976A WEATHER STRIP, LOWER COVER 1 1
37 UD28-5977A HOSE, WASHER LIQUID 1 1
38 UD28-5982A SPRING HINGE 2 2
39 UD28-5986A BRACKET, WASHER TANK 1 1
40 UD28-5992A HOLE CUTTER 1 1
41 UD28-5993A ARM, WIPER (M8 x 320) 1 1
42 UD28-59BJB FRAME UPR ASSY 1 1
43 UD28-59BLB FRAME LWR ASSY 1 1
44 KIT 1 UD28-59CCA TEMPERED GLASS SUB-ASS'Y 1 -
KIT 2 UD28-59CDA LAMINATED GLASS SUB-ASS'Y - 1
45 T2198-82551 BAND CABLE 3 3

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K9 2400
K9 2440
3
31
8
26
12
15
39
2
45
30
33
3
9
25
34 15
42
32
40
3
44
20
10
4
11
20
10
511
20
10
5
11
14
16
41 17
13 38 318
1
18
37
14
22
21 23
6
19
9
3
33
43
9
3
7
36
35 33
21
21
20
10
4
11
27
28 29
29
24
21
U20SH01d

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K9 2400
K9 2440
2. GENERAL SAFETY INFORMATION
This symbol means ATTENTION!
YOUR SAFETY IS INVOLVED.
The message that follows the sym-
bol contains important information
about safety. Carefully read the mes-
sage.
BEFORE SERVICING AND REPAIRING
1. Read all safety instruction in this manual and
be aware of safety decal locations on your
machine.
2. Thoroughly clean your work area and the
machine.
3. Make sure the machine is on firm and level
ground and that the parking brake is set.
4. Lower the implement to the ground.
5. Stop the engine and remove the key.
6. Disconnect the negative battery cable.
7. Place a "DO NOT OPERATE" tag in the
operator station.
WORKING SAFETY
1. Do not operate or service the machine while
under the influence of alcohol, medications,
or other sustances.
2. Never wear loose fitting clothing and always
use safety equipment appropriate to the job.
3. N ev e r u s e i m p r o v is e d t o o l s, pa r ts o r
procedures. Use only recommended tools
appropriate to the work.
4. Extra care should be taken to work safely
when servicing is done by two or more
persons.
5. Always support the machine with safety
stands rated for the weight of the machine.
N e v e r w o r k u n d e r a m a c h i n e t h a t i s
supported solely with a jack.
6. Do not touch any rotating or hot parts while
the engine is running.
7. Escaping fluid (hydraulic oil) under pressure
can penetrate the skin causing serious
injury. Relieve pressure before disconnecting
hydraulic or fuel lines. Tighten all connections
before applying pressure.
DISPOSE OF FLUIDS PROPERLY
1. Observe relevant environmental protection
regulations when disposing of oil. NEVER
pour fluids onto the ground, down a drain, or
into any body of water.
3. INSTALLATION INSTRUCTION
1. Park the vehicle on firm and level ground.
Then, engage the parking brake and stop the
engine.
U20SH02A
2. Install each upper frame stay (33) (4 EA) to
the left / right side of the ROPS front frame
and tighten the flange bolt (9).
U20SH03A
U20SH04A

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K9 2400
K9 2440
U20SH05A
U20SH06A
3. Install the upper frame ass'y (42) and lower
frame ass'y (43) to the upper frame stay (it
installed in Step 2) and tighten the flange
nuts (3).
4. Bore a hole in the middle section (A) of the
main instrument panel with a hole cutter (40)
(optional).
< TEMPERED & LAMINATED GLASS SUB-
ASSEMBLING >
U20SH10A
U20SH11A
U20SH12A
1) Fit the grommet (17) to the upper hole of
the windshield. Then, fit the collar (10) and
cushion A (20) to the screw (5) and insert
it to the glass hole from the outside of the
windshield. Finally, fit the cushion B (21) from
the inside of the windshield and install the
wiper motor bracket (27).
2) Install the wiper motor (24) to the wiper
motor bracket.

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K9 2400
K9 2440
< TEMPERED & LAMINATED GLASS SUB-ASSEMBLING >
U20SH13A
U20SH14A
3) Fit the cushion bolt (14) to the glass hole
from the outside of the glass. After fitting the
packing 1 (13) from the inside of the glass,
install the hinge brackets (38) (2 EA) and
tighten the flange nut (3).
U20SH15A
U20SH16A
4) Fit the collar (10) and cushion A (20) to the
screw (4) and insert it to the left / right hole
on the lower section of the glass. Then, fit
the cushion B (21) to install the side glass
grip (22, 23).

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K9 2400
K9 2440
U20SH07A
U20SH08A
U20SH09A
5. Tighten the washer bolts (1) to the hinge
bracket (38) of the section (A) on the ROPS
middle frame and fit the cap nuts (1).
After installing the side glass grip to the left /
right side of the lower frame (B), fit the head
pin (19) and secure it with the snap ring (6).
U20SH17A
U20SH18A
6. Install the window brush (16) and washer
liquid hose (37) to the wiper arm (41).
Pass the washer liquid hose through the
grommet to pull it out in the driver's seat.
Install the wiper arm to the wiper motor shaft
and tighten the flange nut (3).

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K9 2400
K9 2440
U20SH19A
U20SH20A
U20SH21A
7. Connect the wiper wire harness (30) to the
wiper motor.
After organizing it with the washer liquid hose
as following ROPS frame to secure, pull it
out and secure it with a clamp.
U20SH31A
8. Install the wiper motor cover (28) and tighten
the screw (29).
Install the wire harness cover (34) and
tighten the flange bolts (15).

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K9 2400
K9 2440
U20SH25A
U20SH26A
U20SH22A
U20SH23A
U20SH24A
10. Install the bracket (39) to the main frame
and tighten the washer bolt (2) and nut (3).
Then, install the washer liquid tank bracket
(8) on the bracket (39) and tighten the flange
bolt (15) to install the washer washer liquid
tank (12).
11. Connect the micro relay (26) to the relay
box in the hood.
9. Pass the wiper wire harness and washer
liquid hose to the front floor cover through
the hole (it bored in Step 4) and pull it out
from the inside of the hood.
Connect the wire harness connector (A) and
washer liquid hose (B) to the motor of the
washer liquid tank.

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K9 2400
K9 2440
U20SH27A
U20SH28A
U20SH29A
U20SH30A
13. Install the lower cover weather strip (36) to
the lower cover (35) and tighten the thrust
head screws (7) (5 EA) on the lower frame
ass'y.
Then, fit the caps (11) (4 EA).
12. Connect the vehicle wire harness connector
(A) and install the motor switch (31).