Kioti KL120 User manual

Warranty Coverage :
Daedong-USA, Inc., KIOTI Tractor Division, herein referred to as KIOTI, undertakes to replace or repair any part of a KIOTI loader
where damage has been proven to be caused by defects in material or workmanship.
This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms of this
Warranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser.
It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will generally
perform Warranty repairs or replacements and the Purchaser shall deliver the KIOTI loader to the Dealer's place of business for repair.
The obligation of KIOTI to the Purchaser under this Warranty is limited to the repair or replacement of defective parts by an authorized
KIOTI dealer. Repair or replacement in accordance with this Warranty shall constitute fulfillment of all liabilities of KIOTI and the Selling
Dealer in respect to KIOTI loader.
There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or
fitness for a particular purpose is specifically excluded here from.
WARRANTY CONDITIONS

Warranty Provisions :
KIOTI's liability under this warranty is subject to the observance by the Purchaser of the following provisions:
1. The purchaser shall at all times in the operation of any KIOTI Product, use those brands and grades of lubricating oils, lubricants or fuel
and spare parts officially approved by KIOTI.
2. The KIOTI loader shall have been used in accordance with the procedures specified in the Operator's Manual. This Warranty does not
extend to damage resulting from misapplication, abuse, misuse, failure to preform maintenance, negligence, fire, accidents or changes
or faulty mounting carried out by the Purchaser. When making a Warranty exchange of parts, the Purchaser shall compensate KIOTI
for the time that the parts have been used if they have been exposed to extreme wear.
3. Compensation is not paid for physical harm, deadlock, resulting damages or other losses.
4. To obtain warranty service, the Purchaser must (1) report the product defect to an authorized KIOTI dealer and request repair within
the applicable warranty term and (2) present evidence of purchase.
5. The Warranty shall be void if the KIOTI loader has been altered or repaired outside of a KIOTI dealership or travel of dealer personnel
to customer location for Warranty repair. The customer shall also pay any premium for overtime labor requested by the dealership
6. Temporary repairs or additional costs due to the work being performed after normal working hours will not be compensated.
7. The above warranty is in lieu of all other warranties on KIOTI's behalf and neither party assumes any other liability in connection with
KIOTI's Products.
8. Any dispute arising between KIOTI and the Purchaser concerning the liability of KIOTI under this warranty shall be subject to the laws
of the State of North Carolina.
Right To Make Design and Product Changes:
KIOTI reserves the right to make changes in the design and other changes in its KIOTI Products at any time without incurring any obligation
with respect to any product previously ordered, sold or shipped.

PLEASE NOTE
Make sure all potential operators of this equipment review this manual and all safety messages con-
tained within.
Signs Description
CAUTION
This safety symbol indicates important safety messages in this manual. When you see this
symbol, carefully read the message that follows and be alert to the possibility of personal injury
or death.
WARNING
IMPORTANT
NOTE
This mark indicates potentially hazardous situation which, if not observed, may result in death
or moderate injury.
This mark indicates emphasis on notable characteristics in working procedures or information
on working procedures and technology for convenient use.
This mark indicates general comments or notes.

1. SAFETY PRECAUTIONS ......................................................
2. SAFETY DECALS .................................................................
3. LOADER SPECIFICATIONS .................................................
4. INTRODUCTION ..................................................................
5. TRACTOR PREPARATION ...................................................
6. LOADER OPERATION ..........................................................
7. LOADER REMOVAL ..............................................................
8. LOADER MOUNTING ...........................................................
9. LUBRICATION AND MAINTENANCE ...................................
10. TROUBLESHOOTING .........................................................
11. HYDRAULIC SYSTEM ..........................................................
12. TORQUE TIGHTENING CHARTS ........................................
CONTENTS I

13. PARTS ILLUSTRATIONS....................................................
CONTENTS II
13.1 GENERAL INFORMATION ......................................................... 13-2
13.2 BUCKET ASSEMBLY ............................................................... 13-4
13.3 QUICK ATTACHMENT ............................................................. 13-6
13.4 FRONT GRILL ASSEMBLY(OPTION) ..................................... 13-8
13.5 BEARING BOX ASSEMBLY .................................................. 13-10
13.6 BOOM ASSEMBLY ................................................................. 13-14
13.7 BOOM HOSE FITTING ASSEMBLY ....................................... 13-18
13.8 IN-OUT HOSE FITTING ASSEMBLY ..................................... 13-20
13.9 BOOM CYLINDER ASSEMBLY ............................................. 13-22
13.10 BUCKET CYLINDER ASSEMBLY ......................................... 13-24
13.11 DECALS .................................................................................. 13-28
14. LOADER INSTALLATION ....................................................
15. INDEX .................................................................................

1. SAFETY PRECAUTIONS

1-2 KL120
Understand that your safety and the safety of other persons is
measured by how you service and operate this loader. Know the
position and operations of all controls before you try to operate.
Make sure you check all controls in a safe area before
starting.
Read this manual completely and thoroughly and make sure
you understand all controls. All equipment has a limit. Make sure
you are aware of the stability and load characteristics of this loader
before you begin operation.
The safety information given in this manual does not replace any
safety codes, insurance needs, federal, state and local laws. Make
sure your machine has the correct equipment required by your
local laws and regulations.
SAFETY SAFETY PRECAUTIONS
Before starting the engine of your tractor, make sure all operation
controls are in park lock or neutral position.
Operate controls only when seated in the operator's seat.
Equip your tractor with a ROPS cab or frame for your protection.
See your tractor operator's manual for correct seat belt usage.
A frequent cause of personal injury or death is persons falling off
and being run over. Do not permit others to ride on your tractor.
Only one person, the operator, should be on the machine when it is
in operation.
Before leaving the tractor, stop the engine, put all controls in neutral,
engage the parking brake and remove the key from the ignition.
When using remote hydraulic tractor valves on some tractors, the
loader lift and dump cylinders will continue moving unless the con-
trol levers are manually returned to neutral, or until relief pressure
is reached at the ends of piston strokes. Observe the bucket move-
ment and maintain control with the control levers.
Stop the loader arms gradually when lowering or lifting loads.
Stay off of slopes too steep for safe operation. Shift down before
you start up or down a hill with a heavy load. Avoid "free wheeling"
CAUTION
This safety alart symbol indicates important safety
messages in this manual. When you see this symbol,
carefully read the message that follows and be alert
to the possibility of personal injury or death.

SAFETY PRECAUTIONS 1-3
Travel speed should be such that complete control and machine
stability is maintained at all times. Where possible, avoid operation
near ditches, embankments and holes. Reduce speed when
turning, crossing slopes, and on rough, slick or muddy surfaces.
Never use your hand to check for suspected leaks under pressure.
Use a piece of cardbord or wood for this purpose. Escaping hy-
draulic oil or diesel fuel leaking under pressure can have sufficient
force to penetrate the skin and cause infection or serious injury,
seek medical attention immediately.
To prevent personal injury, relieve all pressure before disconnect-
ing fluid lines.
Before applying hydraulic pressure, make sure all hydraulic con-
nections are tight and components are in good condition.
Contact with overhead power lines can cause severe electrical
burn or death from electrocution.
Make sure there is enough clearance between raised equipment
and overhead power lines.
Add recommended rear tire liquid weight or rear wheel weights for
increased stability.
A loader attachment should be transported in a low position at slow
ground speeds. Make turns slowly and use the tractor brakes
cautiously. A loaded attachment in the raised position alters the
center of gravity location of the machine and increases the possi-
bility of mishaps.
Do not stand, walk or work under a raised loader or attachment
unless it is securely blocked or held in position. Accidental move-
ment of a control lever or leak in the hydraulic system could cause
the loader to drop, or attachment to dump, causing severe injury.
Make sure all parked loaders on stands are on a hard level surface
with all safety devices engaged to prevent loader from falling and
being damaged or injuring someone.
When using a loader, be alert of bucket position at all times. Loader
in raised position with bucket rolled back can dump material on
tractor causing damage or injury to tractor and / or operator.
Always park loader with bucket attached to loader.

2. SAFETY DECALS

2-2 KL120
SAFETY DECALS
Safety Decal Locations
IMPORTANT
Warning decals CK12-3001, located on the left hand Mid-Mount and Warning Decal CK12-3002, CK12-3003 located on the
loader right hand Mid-Mount are visible when getting on tractor.
Care of Safety Decals.
1. Keep safety decals clean and free of obstructing material.
2. Clean safety decals with soap and water and dry with a soft cloth.
3. Replace damaged or missing safety decals with new decals from your Kioti Dealer.
4. If a component with a safety decal(s) affixed is replaced with a new part, make sure new safety decal(s) are attached in the same
location(s) as the replaced components.
5. Mount new safety decals by applying on a clean dry surface and pressing air bubbles to outside edges.
(2) Part No : CK30-5002 (3) Part No : CK12-3001(1) Part No : CK12-3004

SAFETY DECALS 2-3
(4) Part No : CK12-3003 (5) Part No : CK12-3002 (6) Part No : CK12-5001
KIOTI
Daedong-USA INC,
6300 Kioti Drive
wendell, NC USA
Pure Animal
Model No.
Serial No.
www. kiotitractor.com

3. LOADER SPECIFICATIONS

3-2 KL120
LOADER SPECIFICATIONS
KL120
CK20
Loader Model
Tractor Model
Specifications and design are subject to change without prior notice.
120O301A

LOADER SPECIFICATIONS 3-3
A
B
C
D
E
F
G
H
J
L
M
N
R
S
T
Maximum Lift Height
Clearance with Attachment Level
Clearance with Attachment Dumped
Reach at Maximum Height
Maximum Dump Angle
Reach with Attachment on Ground
Attachment Rollback Angle
Digging Depth Below Grade
Overall Height in Carry Position
Depth of Attachment (to back of inner shell)
Height of Attachment
Depth of Attachment (to pivot pin)
Over Tilt Degree
Lift Capacity to Full Height at Pivot Pins
Breakout Force at Pivot Pins
Lift Cylinder
Bucket Cylinder
Bucket Width
Bucket Weight
Approx. Weight (without Bucket)
Bucket Capacity
2,236 mm
2,063 mm
1,756 mm
489 mm
45 degree
1,381 mm
35 degree
73 mm
1,053 mm
450 mm
470 mm
507 mm
47 degree
488 kgf
687 kgf
ø 45 mm X 550 mm
ø 45 mm X 589 mm
1,270 mm
70 kg
225 kg
0.22 m3(0.16 m3)
88.0 in.
81.0 in.
69.13 in.
19.25 in.
54.37 in.
2.87 in.
41.46 in.
17.71 in.
18.50 in.
19.96 in.
1,076 lbs
1,515 lbs
1.77 X 21.65 in.
1.77 X 23.19 in.
50 in.
154.3 lbs
495.6 lbs
7.76 cu.ft (5.65 cu.ft)