KIP 9000 User manual

High Volume
Network Printer
Service Manual
Version A.0

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Chapter 1
Introduction
Page
1. 1 Features 1-1
1. 2 Specifications 1-2
1. 3 Appearance 1-4
1. 3. 1 Front view 1- 4
1. 3. 2 Right side view 1- 5
1. 3. 3 Rear view 1- 6
1. 3. 4 Operation Panel 1- 8
1. 3. 5 Media Indicators 1-10
1. 3. 6 “in use” Indicators 1-11

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1. 1 Features
(1) New Contact Development Technology with non-magnetic mono-component toner
Superior image quality High definition line, distinctive greyscale and consistent solid
black can be produced.
100% toner efficiency No waste toner is generated. Neither cleaning mechanism nor
waste toner receptacle is needed. It is environmentally
friendly and can reduce the running cost.
(2) Superior printing productivity
KIP9000’s fast print speed (240mm/sec) enables to process large volume of prints/copies
(11 A0 or E minute).
(3) Long parts life and low frequency of service maintenance
Service parts are durable for very long use and self-cleaning functions of KIP9000
enables the operator to enjoy quality images for a long term without maintenance.
(4) Pre-calibrated LED Head
All LED pixels are individually calibrated for the best image quality.
(5) Image Enhancement Technology
Dependent on the image, the best level of Image Enhancement is
automatically calculated.
(6) Installation of roll media and Toner Cartridge while printing
It is possible to install new roll media or add more toner without interrupting printing
operation.
(7) Long print
The maximum print length guaranteed is 6 meters (19.7 ft)(with plain paper).
The maximum possible length is 24 meters. (75ft) (Quality of print is not guaranteed.)

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1. 2 Specifications
Subject Specification
Model KIP 9000
Type Console
Printing method LED Array Electro Photography
Photoconductor Organic Photoconductive Drum
Print speed 240mm / second (11 A0 or E /minute - 22D/minute)
Exposure method LED Print Head
Resolution 600dpi x 600dpi
Print width Max : 914mm (36 inches)
Min : 297mm (11 inches)
Print length Max : Plain paper 6m (19.7’) with A0 or 36” wide
Tracing paper A0 / 48 inch
Film A0 / 48 inch
NOTE : Longer print than the above specified maximum lengths
is available. However, KIP does not guarantee any result
including image quality and media feeding if the print is
longer than the above specified lengths.
Min 210mm (8.5”)
Warm up time Shorter than 6 minutes
(At 23 degrees centigrade, 60% RH and 230V)
First print time Shorter than 12 seconds (A0 / E)
Fusing method Heat roller fusing
Development Contact type mono component non-magnetic development system
(One toner cartridge contains 500g.)
Charging method Corona
Media feeding method Automatic roll feeding (4 Roll Decks)
Manual bypass feeding
NOTE : Multiple cut sheet feeding (50 sheets max) is available
when the size is narrower than A2 (594mm) or 24”.
Transfer method Corona
Separation method Corona and LED
Input power 220 - 240V (+6% / -10%), 16A and 50/60Hz in U.S.A. and Europe
Interface KIP Interface 8 (LVDS)
USB2.0 (5VDC max)
RS-232C (12VDC max)
Maximum power
consumption When 230V, 50/60Hz and Dehumidify Heater is ON Stand by 0.9 Kwh
Printing 3.0 Kwh
Warm up 3.5 Kwh
Acoustic noise Less than 70db (Printing) NOTE : Impact noise is excluded.
Less than 55db (Stand by)
Ozone Less than 0.05ppm (Average of 8 hours)
Dimensions 1360mm (Width) x 980mm (Depth) x 1265mm (Height) (54x39x50)
Weight About 400kg (880lbs)
Media Specified media
Plain paper 18 - 24# 70 - 90g/m2
Tracing paper 18 - 24# 70 - 90g/m2
Film 100 micrometer (4mil) or thinner..

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Subject Specification
Environmental
condition Temperature 10 - 32C (50 - 89F) Humidity 20 - 80% RH
Storage condition of
consumables Print media Keep the media surely in a plastic bag and close to shut out the humidity.
Toner Keep the toner cartridge away from the direct
sunlight, and store it in the condition of 0 - 35 oC
and 10 - 85% RH.
NOTE
These specifications may be changed without notice.

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1. 3 Appearance
1. 3. 1 Front view
Power Switch Operation Panel User Interface
Bypass Feeder
Right Side Door
Roll Decks
Toner Cover
Media Indicator “in use” Indicators
Name of part Function
Power Switch Turns on/off the KIP9000.
Bypass Feeder Cut sheet media can be set here and fed into.
Multiple cut sheet feeding (50 sheets max) is available when the
size is narrower than A2 (594mm) or 24”.
Operation Panel Indicates the status of KIP 9000, error, mis-feed location and so
on.
Roll Decks There are 4 Roll Decks (Drawers are 3 but Roll Spools are 4.).
Each Roll Deck holds one roll of media.
Roll Deck 1 : (Top drawer)
Roll Deck 2 : (Middle drawer)
Roll Deck 3 : (Front side of bottom drawer)
Roll Deck 4 : (Rear side of bottom drawer)
Media Indicator Informs the size and the type of roll media loaded on each Roll
Deck.
Toner Cover Can access to the Toner Supplying Mechanism and replace the
Toner Cartridge.
Right Side Door Can access the internal of KIP9000 for removing the mis-fed
media.
Use Interface Touch Screen offers many kinds of user operation.
“in use” Indicators Shoes the Roll Deck that must not be opened.

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1. 3. 2 Right side view
Toner Cartridge Fuser Handle
Cutter Handle
Counter A
Counter B
Internal Transportation Unit Lever
Name of part Function
Cutter Handle Can cut the roll media manually if it has not been cut yet after it
was mis-fed.
Counter A Counts the linear feet of total prints.
Counter B Counts the square feet of total prints.
Internal Transportation
Unit Lever Can unlock and open the Internal Transportation Unit for removing the mis-fed media.
Fuser Handle Can eject the mis-fed media manually from the Fuser Unit.
Toner Cartridge Includes 500 grams of toner.

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1. 3. 3 Rear view
Dehumidify Heater Switch
Interface Connector for scanner Top Rear Cover
Exit Cover
Power Cord
Folder Port
USB Port
Shut Down Diag Port Power Outlet
for controller
it
VGA Port Interface Connector
for IPS

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Name of part Function
Exit Cover Can remove the mis-fed media around Fuser section.
Interface Connector for
Controller Unit Connects the cable from the controller unit. D-Sub Connector 36 pins, 3.3Vdc maximum (large)
Interface Connector for
Scanner Connects the cable from the image scanner. D-Sub Connector 36 pins, 3.3Vdc maximum (large)
Folder Port Not used in North America
SHUT DOWN Port Connects the Shutdown Signal Cable.
KIP 9000 will send a shutdown signal to the controller through this
cable. 12Vdc maximum
Diag Port Not used usually. (Service personnel may use to make field
service.)
VGA Port Connect the cable here, which comes from the controller VGA port
by UL-Listed cable for Touch screen LCD. 5Vdc maximum
USB Port Connect the cable here, which comes from the controller USB Key
Connector Type B for Touch screen LCD. 5Vdc maximum
Top Rear Cover Can access the Dehumidify Heater Switch.
Outlet for Controller Unit In case you place a controller unit outside of the KIP 9000, it is
possible to supply AC power from the KIP 9000 to the controller
unit if you connect the power cord to this outlet. (220 - 240V, 3A
maximum)
Connected controller unit must meet UL Standard 60950-1 (UL-
Listed)
NOTE: Specification for Power Cord used in North America
Use the following type of Power Cord for a controller unit.
(1) Rating minimum 250VAC 7A
(2) Plug Type IEC60320: C13
(3) Socket Type IEC60320: C14
(4) Cord H05VV-F 3G-0.75mm
SVT3x18AWG
(5) UL-Listed
Power Cord Connect to the wall outlet alone.
Dehumidify Heater
Switch Turns on/off the Dehumidify Heater.

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1. 3. 4 Operation Panel
Operation Panel on offers several user operations.
Names and functions of key and indication LED are as follows.
1 2 3 4 5 8 12 15
6 7 9 10 11 13 14 16
No. Name of part Function
1 Ready Indicator Flashes green when KIP 9000 is warming up, and lights green
when it is ready.
2 Open Indicator Lights orange when any door or unit is open or unlocked.
3 Toner Empty
Indicator Flashes red when the toner is near empty. (Toner Cartridge has no Toner).
Lights red when the toner is completely empty. (Developer Unit
has no toner. No more print is available.)
4 Roll Empty Indicator Lights red if the roll media in use is empty.
5 Mis-feed Indicator Lights red when the print media is mis-fed.
6 WIRE-CLEAN Key Starts cleaning for the Image Corona Wire.
7 EXP-CLEAN Key Starts cleaning for the LED Head.
8 Roll Deck Indicator Shows the present selection of roll to perform initial cut.
9 SELECT Key Selects a roll to perform initial cut.
10 CUT Key Performs initial cut for the selected roll.
11 Mis-feed Location
Indicator Shows the location of mis-fed media by lighting the concerning LED.
12 Density Indicator Shows the present selection of density level.
13 COPY DENSITY
Key Changes the density level for making the print density darker or lighter.
14 MENU Key
Key
Key
* Key
ENTER Key
[MENU], [ ], [ ] and [ENTER] Keys are used in User
Modes.
(The service personnel may use them also in the field service.)
[ * ] Key is used to stop the alarm sound.
15 Status Display Indicates kinds of information such as error codes, mis-feed
codes, and etc.
16 ONLINE Key &
Indicator The ONLINE Indicator lights green when KIP9000 is online, and it is put out when offline.
ONLINE Key switches between online and offline, and also
cancels the User Mode.
COPY DENSITY MENU ENTER ONLINE
MF
D1
D2
D3
EXIT
PAPER DECK
1234
SELECT CUT
WIRE CLEAN EXP-CLEAN
D4
PF