KIPI eSTER_x40 Series User manual

CONTROLLER
ecoMAX360P1-C
FOR PELLET FUEL BOILERS
INSTALLATION AND OPERATING MANUAL
ISSUE: 1.1_EN
11-2020
ecoNET300*
ecoNET.apk
ecoNET.app
www.econet24.com
ecoSTER200*
ecoSTER TOUCH*
eSTER_x80*
eSTER_x40*
functions available in the
additional module B
* devices are not the standard equipment of the controller.

ELECTRIC DEVICE UNDER VOLTAGE!
Before any action related to the power supply (cables connection,
device installation etc.) check if the controller is not connected to the
mains!
Installation should be done by a person with appropriate electrical
qualifications. Improper cables connection could result in the controller
damage.
The controller cannot be used in steam condensation conditions and
cannot be exposed to water.

3
TABLE OF CONTENTS
1RECOMMENDATIONS REGARDING SAFETY ........ 4
2GENERAL INFORMATION .................................... 5
3INFORMATION ABOUT DOCUMENTATION......... 5
4STORAGE OF DOCUMENTATION......................... 5
5APPLIED SYMBOLS .............................................. 5
6DIRECTIVE WEEE 2012/19/UE............................. 5
USER SETTINGS ............................................ 7
7USER MENU - STRUCTURE .................................. 8
8THE CONTROLLER SUPPORT ............................... 9
8.1 DESCRIPTION OF THE CONTROLLER SUPPORT.............. 9
8.2 DESCRIPTION OF THE MAIN SCREEN ......................... 9
8.3 THE CONTROLLER START-UP ................................. 10
8.4 PRESET TEMPERATURE SETTING ............................ 10
8.5 FIRING UP MODE............................................. 10
8.6 OPERATION MODE .......................................... 10
8.7 REGULATION MODES .......................................... 11
8.8 SUPERVISION MODE ....................................... 11
8.9 BURNING OFF MODE....................................... 12
8.10 STOP MODE..................................................... 12
8.11 GRATE ........................................................... 12
8.12 BURNER CLEANING............................................. 12
8.13 HUW SETTINGS................................................. 12
8.14 HUW PRESET TEMPERATURE SETTINGS .................. 13
8.15 HYSTERESIS OF HUW......................................... 13
8.16 SUMMER FUNCTION START-UP........................... 13
8.17 HUW CONTAINER DISINFECTION........................... 13
8.18 MIXER CIRCLE SETTINGS ...................................... 13
8.19 WEATHER CONTROL ........................................... 14
8.20 NIGHT DECREASE SETTINGS DESCRIPTION ................ 15
8.21 WORKING ACCORDING TO SCHEDULE ..................... 15
8.22 CIRCULATION PUMP CONTROL .............................. 15
8.23 FUEL LEVEL CONFIGURATION ................................ 16
8.24 FEEDER TEST ..................................................... 16
8.25 INFORMATION................................................... 16
8.26 MANUAL CONTROL ............................................ 16
8.27 COOPERATION WITH THE ROOM THERMOSTAT AND
ROOM PANEL .................................................... 17
8.28 COOPERATION WITH THE INTERNET MODULE........... 17
INSTALLATION AND SERVICE SETTINGS....... 19
9HYDRAULIC SCHEMES ....................................... 20
10 TECHNICAL DATA .............................................. 23
11 CONDITIONS OF STORAGE AND TRANSPORT ... 23
12 THE CONTROLLER INSTALLATION ..................... 23
12.1 ENVIRONMENTAL CONDITIONS ............................. 23
12.2 INSTALLATION REQUIREMENTS.............................. 23
12.3 INSTALLATION OF MODULE................................... 23
12.4 CONNECTING ELECTRICAL SYSTEM ......................... 24
12.5 ELECTRIC SCHEME .............................................. 26
12.6 CONNECTION OF TEMPERATURE SENSORS ............... 28
12.7 CONNECTING WEATHER SENSOR ........................... 28
12.8 TEMPERATURE SENSORS CHECKING........................ 29
12.9 OPTICAL SENSOR CONNECTION..............................29
12.10 MIXERS ROOM TEMPERATURE CONNECTION ............29
12.11 CONNECTION OF RESERVE BOILER ..........................29
12.12 CONNECTION OF ALARM SIGNALING .......................30
12.13 MIXER CONNECTION ...........................................31
12.14 CONNECTING OF CIRCULATION PUMP .....................31
12.15 CONNECTING OF SAFETY TEMPERATURE LIMITER .......31
12.16 THERMAL PROTECTION ........................................32
12.17 CONNECTING OF ROOM THERMOSTAT ....................32
12.18 CONNECTING OF INTERNET MODULE ......................33
13 SERVICE MENU –STRUCTURE ...........................34
14 DESCRIPTION OF SERVICE PARAMETERS...........35
14.1 BURNER ...........................................................35
14.2 BOILER .............................................................36
14.3 CH AND HUW ..................................................36
14.4 BUFFER ............................................................37
14.5 MIXER..............................................................37
14.6 OTHER PARAMETERS ...........................................38
15 ALARMS DESCRIPTIONS.....................................39
15.1 BOILER MAX.TEMP.EXCEEDING ............................39
15.2 BURNER MAX.TEMP.EXCEEDING...........................39
15.3 BOILER TEMP.SENSOR DAMAGE ............................39
15.4 FEEDER TEMP.SENSOR DAMAGE............................39
15.5 OVERHEATING BOILER,STB OPEN CONTACT ............39
15.6 FIRING UP FAILED ATTEMPT ..................................39
16 ADDITIONAL FUNCTIONS...................................39
16.1 POWER STOPPAGE..............................................39
16.2 ANTIFREEZING PROTECTION..................................39
16.3 PREVENTIVE COOLING .........................................40
16.4 PUMP ANTI STANDSTILL FUNCTION.........................40
17 REPLACEMENT OF COMPONENTS.....................40
17.1 FUSE REPLACEMENT............................................40
17.2 SOFTWARE REPLACEMENT....................................40
18 POSSIBLE FAULTS DESCRIPTION ........................41

4
1Recommendations regarding safety
Requirements concerning safety are
described in detail in individual chapters of
this manual. Apart from them, the following
requirements should in particular be
observed.
•Before starting assembly, repairs or
maintenance, as well as during any
connection works, please make sure
that the mains power supply is
disconnected and that terminals and
electric wires are devoid of voltage.
•After the controller is turned off,
dangerous voltage still can occur on
its terminals.
•The controller cannot be used at
variance with its purpose.
•Additional automatics which protect
the boiler, central heating (CH)
system, and domestic hot water
system against results of malfunction
of the controller, or of errors in its
software, should be applied.
•Choose the value of the programmed
parameters accordingly to the given
type of boiler and fuel, taking into
consideration all the operational
conditions of the system. Incorrect
selection of the parameters can cause
malfunction of the boiler (e.g.
overheating of the boiler, the flame
going back to the fuel feeder, etc.),
•The controller is intended for boiler
manufacturers. Before applying the
controller, a boiler manufacturer
should check if the controller’s mating
with the given boiler type is proper,
and whether it can cause danger.
•The controller is not an intrinsically
safe device, which means that in the
case of malfunction it can be the
source of a spark or high temperature,
which in the presence of flammable
dusts or liquids can cause fire or
explosion. Thus, the controller should
be separated from flammable dusts
and gases, e.g. by means of an
appropriate body.
•The controller must be installed by a
boiler manufacturer in accordance
with the applicable safety standards.
•The programmed parameters should
only be altered by a person
familiarized with this manual.
•The device should only be used in
heating systems in accordance with
the applicable regulations.
•The electric system in which the
controller operates must be protected
by means of a fuse, selected
appropriately to the applied loads.
•The controller cannot be used if its
casing is damaged.
•In no circumstances can the design of
the controller be modified.
•Keep the controller out of reach of
children.

5
2General information
The controller ecoMAX360P1-C is a device
designed to control the operation of a boiler
with automatic feeding of solid fuel with a
igniter. Flame detection is performed with
the use of an optical flame brightness sensor.
It can control the work of central heating and
hot water circuits and also control the work
of mixing heating circuits. The required
temperature of heating circuits can be set on
the basis of data obtained from the weather
sensor. The possibility of cooperation with
room thermostats, separate for each heating
circuit is beneficial for maintaining
comfortable temperature in heating rooms.
The controller may operate in connection
with additional wire room thermostat/panel
ecoSTER200, ecoSTER TOUCH and wireless
room thermostat/panel eSTER_x80 or
eSTER_x40 installed in rooms and
ecoNET300 Web module. Additionally it
cooperates with extension B module.
The controller may be used in households
and other similar premises and in light
industry facilities.
3Information about documentation
The controller manual is a supplement for
the boiler manual. In particular, except for
this manual, the boiler manual should also be
observed. The controller manual is divided
into two parts: for user and fitter. Yet, both
parts contain important information,
significant for safety issues, hence the user
should read both parts of the manual.
We are not responsible for any damages
caused by failure to observe these
instructions.
4Storage of documentation
This assembly and operation manual, as well
as any other applicable documentation,
should be stored diligently, so that it was
available at any time. In the case of removal
or sale of the device, the attached
documentation should be handed over to the
new user / owner.
5Applied symbols
In this manual the following graphic symbols
are used:
- useful information and tips,
- important information, failure to
observe these can cause damage of
property, threat for human and
household animal health and life.
Caution: the symbols indicate important
information, in order to make the manual
more lucid. Yet, this does not exempt the
user from the obligation to comply with
requirements which are not marked with a
graphic symbol!
6Directive WEEE 2012/19/UE
Purchased product is designed and made of
materials of highest quality. The product
meets the requirements of the Directive
2012/19/EU of 4 July 2012 on waste
electrical and electronic equipment
(WEEE), according to which it is marked by
the symbol of crossed-out wheeled bin (like
below), meaning that product is subjected to
separate collection.
Responsibilities after finishing a period of
using product:
•dispose of the packaging and product at
the end of their period of use in an
appropriate recycling facility,
•do not dispose of the product with other
unsorted waste,
•do not burn the product.
By adhering obligations of waste electrical
and electronic equipment controlled disposal
mentioned above, you avoid harmful.

6

USER SETTINGS
ecoMAX360P1-C

8
7User menu - structure
Boiler settings
Preset boiler temp.
Weather contr.boiler*
•Heating curve*
•Curve shift*
•Room temp.factor*
Output modulation
•MAX boiler output
•MAX blow-in output
•Average hysteresis H2
•Aver. boiler output
•Average blow-in output
•MIN hysteresis H1
•MIN boiler output
•MIN blow-in output
•Boiler hysteresis
•Min. boiler output FL*
•Max. boiler output FL*
•Blow-in output-grate*
•Feeder:
- Feeder efficiency
- Feeder test
- Fuel dose from test
Boiler oper. mode*
•Pellet, Grate
Regulation mode
•Standard, Fuzzy Logic
Fuel type*
Fuel level
•Alarm level
•Fuel level calibration
Burner cleaning
Cleaning intensity
HUW settings*
Preset HUW temp.
HUW pump mode
•Off, Priority, No priority
HUW cont. hysteresis
HUW disinfection
Night time decrease
Boiler, HUW container, Mixer, Circulation
pump*
•Off
•Reduction value
•Schedule
Sommer/Winter
SUMMER mode
•Summer, Winter, Auto*
Activ. temperature SUMMER
Deactv. temperature SUMMER
Mixer settings 1-2*5
Preset mixer temp.
Mixer room thermostat
Weather control mixer*
Heating curve mixer*
Curve shift*
Room temp. factor*
General settings
Clock
Screen brightness
Screen contrast
Alarms sound
Touch sound
Language
WiFi*
Weather sensor
•Sensor type:
- None, CT6-P, CT4-P
•Sensor correction
* not available if proper sensor or additional
module not connected or the parameter is
hidden.
Main menu
Information
Boiler settings
HUW settings*
Mixer 1-2 settings*
Night time decrease
Summer/Winter
Operation with schedule
•On, Schedule
General settings
Manual control
Alarms
Service settings

9
8The controller support
The following describes the shortened
manual of the controller.
8.1 Description of the controller
support
The controller is operated by pressing
buttons that allow to select items from the
menu and edit parameters.
View of the controller control panel.
Buttons description:
1. Exit from the currently selected menu
level as well as abandoning the set value.
2. Reduce the edited value.
3. Increase the edited value.
4. Enter the MENU and confirm the setting
of the selected parameter.
8.2 Description of the main screen
Main screen view.
Legend:
1. The controller modes: FIRING UP,
OPERATION, SUPERVISION, BURNING
OFF, STOP,
2. boiler preset temperature,
3. boiler measured temperature,
4. functions having influence on preset
boiler temperature:
- preset boiler temperature
decrease due to thermostat
disconnection,
- preset boiler temperature
decrease due to activated time
spans,
- boiler preset temperature during
loading the hot water boiler (HUW),
- boiler preset temperature increase
from mixer circulation,
- activation of weather control for
the boiler circuit,
5. signaling blowing operation,
6. signaling fuel feeder operation,
7. signaling boiler pump (central heating
pump) operation,
8. signaling central heating pump operation
(HUW),
9. measured temperature of hot water tank
(HUW),
10. preset hot water (HUW) tank
temperature,
11. clock and weekday,
12. part of the screen coshared between two
icons:
–symbolizes operating heater, and
the digit next to it stands for a number of
Firing-up attempts;
–symbolizes activating automatics
of furnace cleaning;
13. external (weather) temperature,
14. current boiler power level,
15. signaling activating regulating mode
Individual Fuzzy Logic,
16. signaling disinfection of the hot water
container,
17. signaling burner feeder (stoker)
operation.
Right window on the main screen is
configurable, allows on changing information
displayed there. It is possible to choose a
configuration displaying by pressing the
or button. Note: after connecting the
8
13
14
15
11
10
9
16
18
12
7
6
5
2
4
1
3
FIRE UP
Mon
17

10
expansion module B, the mixer information
windows are activated.
Main screen configuration view.
Right window on the main screen may also
display the fuel level view, providing that this
parameter is set correctly. Tip: Fuel level
may be displayed on room panel.
8.3 The controller start-up
After connecting the power the controller
shows the settings put before connecting the
electricity. If the controller has not operated
before it will start up in „Stand-by” mode. In
this mode the screen is dimmed, actual time
and information “Boiler Off” is displayed.
View of the controller off screen.
In „Stand-by”mode protecting
pumps against going stale function is
in operation. It is executed by
temporary switching them on.
Therefore it is advised to keep the
electrical power to the controller on
when the boiler is not in use.
It is possible to start-up the boiler by
pressing the button and selecting the
activation, or setting its operating
parameters by the or buttons,
without having to turn it on. After making
sure that fuel is in the fuel silo, and the
hatch is closed the boiler can be switched on.
8.4 Preset temperature setting
The preset boiler temperature and preset
circuits temperature can be set in the menu
(possible temperatures are restricted with
range of respective service parameters of the
controller):
Boiler settings →Preset boiler temp.
Mixer settings 1-2 →Preset mixer temp.
The parameter value Preset boiler temp., is
by controller bypassed when the preset
boiler temperature is controlled by weather
sensor. Regardless of that, the preset boiler
temp. is automatically increased to load the
hot user water tank and power heating
circuits of mixers.
8.5 FIRING UP mode
The FIRING UP mode is for automatic firing
up of furnace in boiler. Total time of firing up
process is depends on controller’s settings
and on boiler’s condition before firing up.
Parameters influencing firing up process are
in the menu:
Service settings →
Burner settings →Firing-up
In case of failed attempt of firing up the
furnace another attempts are taken during
which amount of fuel is reduced to 10% of
first attempt’s dose. Firing up attempts are
signaled by the numbers next to the igniter
symbol.
After three failed firing up attempts an alarm
“Failed firing up attempt” is reported. Boiler’s
operation is then stopped. It is not possible
to automatically continue boiler’s operation.
Service intervention is required. After finding
and solving the cause of firing up failure the
boiler should be fired up again.
8.6 OPERATION mode
In the OPERATION modes the burner fan
operates constantly, fuel feeder is engaged
periodically, where period consists of fuel
feeder (stoker) operating time and pause in
fuel feeding time.
Fan and feeder operation cycles.
Boiler Off
Feed time
operat
Feed interval
operat
Feed time
operat
Feed interval
operat