Kiwitron ETS User manual

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SISTEMA ETS®
Use and maintenance manual
Document Version 1.4.1

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DESCRIPTION AND PURPOSE OF THE ETS SYSTEM ®......................................................................................4
THE PRINCIPLE OF OPERATION.........................................................................................................................................4
TECHNICAL CHARACTERISTICS ....................................................................................................................................... 5
INTENDED USE ................................................................................................................................................................7
ETS TOUCH SUPPORT INSTALLATION .............................................................................................................................9
PINOUT...........................................................................................................................................................................10
ACCELEROMETER AXES................................................................................................................................................. 11
TYPICAL EXAMPLES OF CONNECTION ............................................................................................................................12
Minimum essential connections................................................................................................................................ 12
Suggested connection ............................................................................................................................................... 12
Connections for auxiliary functions ......................................................................................................................... 13
Sensor for the battery fluid presence .......................................................................................................................................13
Current battery sensor..............................................................................................................................................................13
Performance limitation for inexperienced operators................................................................................................................13
Audible, visual etc. signals......................................................................................................................................................13
Activate a function based on the machine condition................................................................................................................13
Wiring diagram–example........................................................................................................................................ 14
SIM CARD AND MICRO SD INSERTION OR REPLACEMENT .........................................................................16
SIM card Insertion/replacement............................................................................................................................... 17
MicroSD replacement............................................................................................................................................... 18
SOFTWARE ETS...........................................................................................................................................................19
INTRODUCTION..............................................................................................................................................................19
THE GRAPHIC INTERFACE .............................................................................................................................................. 19
LOCKING SECTIONS WITH PASSWORD............................................................................................................................ 19
CONNECTING TO THE DEVICE ........................................................................................................................................22
Introduction.............................................................................................................................................................. 22
USB connection........................................................................................................................................................ 22
Socket connection..................................................................................................................................................... 22
Data call connection ................................................................................................................................................ 23
WiFi Connection ...................................................................................................................................................... 24
SYSTEM DIAGNOSTICS ..................................................................................................................................................25
Alarms................................................................................................................................................................................25
SET UP THE DEVICE....................................................................................................................................................... 27
General configurations.............................................................................................................................................................27
Configuration of a WiFi Network............................................................................................................................................27
Status (activation and comparators).........................................................................................................................................29
Working areas..........................................................................................................................................................................32
Configuration file ....................................................................................................................................................................33
Adding a user...........................................................................................................................................................................35
Enable the badge reader...................................................................................................................................................36
Analogue Inputs (DIN) .....................................................................................................................................................37
Digital Inputs (DIN)..........................................................................................................................................................37
Event configuration on sensors (SPN).............................................................................................................................38
Activate the audible signal................................................................................................................................................38
Users........................................................................................................................................................................................39
Users...................................................................................................................................................................................39
User Profiles ......................................................................................................................................................................40
Guided insertion of a user ................................................................................................................................................41
Specific Import-Export.....................................................................................................................................................41
Initialization.......................................................................................................................................................................43
Vehicle management.........................................................................................................................................................44
Consultations of the data..................................................................................................................................................45
File Synchronization.......................................................................................................................................................45
Consultations of the data ................................................................................................................................................45
Consultation Checklist results ........................................................................................................................................48
Users...................................................................................................................................................................................49

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Log......................................................................................................................................................................................49
Alarms................................................................................................................................................................................49
Charts.................................................................................................................................................................................49
Bump chart........................................................................................................................................................................50
ACTIVATION (SOFTWARE INITIALIZATION)....................................................................................................51
APN..............................................................................................................................................................................51
PIN CODE .....................................................................................................................................................................52
CLOUD SERVICE CONFIGURATION................................................................................................................................. 52
WIFI..............................................................................................................................................................................52
TIME SETTING ............................................................................................................................................................... 53
ACCELEROMETER CALIBRATION ...................................................................................................................................53
CALIBRATION OF BATTERY DISCHARGE INDICATOR ......................................................................................................53
SIGNALS AND ALARMS .................................................................................................................................................. 53
VERIFY THE CLOUD SYSTEM FUNCTIONING................................................................................................................... 53
USE ..................................................................................................................................................................................55
VISUAL SIGNALS ...........................................................................................................................................................55
AUDIBLE SIGNALS .........................................................................................................................................................55
MAINTENANCE............................................................................................................................................................56
FIRMWARE UPDATE....................................................................................................................................................... 56
COMMON TROUBLESHOOTING.............................................................................................................................58
GENERALS WARNINGS.............................................................................................................................................61
WARNINGS OF RADIO WAVES EMISSION........................................................................................................................ 62
RISKS EVALUATION.......................................................................................................................................................62
GLOSSARY ....................................................................................................................................................................63
DOCUMENT DETAILS................................................................................................................................................64

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Description and purpose of the ETS System ®
The ETS ® System can be used for the automatic and informatic management of the names of the vehicle users
both as immobilizer on any vehicle with 10-120 VDC and for the traceability of the latter. (Option with GPS/GPRS).
It is composed of a NFC reader and a relay control unit connected in Can BUS.
The activation of the vehicle can be realized through badge ISO/IEC 14443A (previously stored with the user data),
read and recognized by the NFC. It can be programmed up to 500 badge.
Date and time of use can be easily monitored.
All settings can be made through a PC Software or a web app.
The principle of operation
The activation of the vehicle can be made by badge having the possibility to set a maximum of 500 users.
By the switching on, the device, regularly, realize a snapshot of all the internal and external sensors that you want
to check and, if one of them has been configured as an “alarm”, the device will analyse it and, if it is over the
predetermined values, it will give a warning that will be recorded on its internal memory and then sent to the web
portal.
From the moment of the Working account activation (that is the moment when the vehicle is used, normally at the
passage of an authorized user), the device will create a “usage” to which date and the start and end times will be
associated. In relation to uses, it is possible to analyse the schematic or the eventual alarms that were generated
during the use.
At the lack of the Working account (which is normally kept operative by the signal of the key entry) the device will
go into a stand-by situation during which it will analyse periodically the sensors. The difference between the two
functioning profiles is due to the sampling frequency that is associated to the two accounts: normally the sampling
of the sensors is more frequent in the Work account than in the other one.
The range of sensors (or signals) of the device varies from internal and external voltage to speed.
Signals, which can be analysed, are more than 50 of which 4 digital access and 2 analogue access, to which you can
connect external sensors.
Users who have permission to use it, will be insert in the device and to them may be associated dates, times or days
of the week during which the card will be valid. For example, you can set that a user works only on Monday and
another one works on Tuesday from 8 to 16. At final, each user has an associated functioning profile which
characterizes the behaviour of the relay exit.
The device updates its internal programme also in a remote way avoiding going on site in case of firmware updates.

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Technical Characteristics

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Assembly Instructions
Intended Use
The complete Kit ETS ® is designed for the exclusive use of self-propelled industrial forklift consistent with the
directive machine 98/37 and in particular in accordance with the CE directive 89/336 (compatibility
electromagnetic); to directives 86663,89240, to harmonized laws 1726-1, 1726-2, to EN1175-1-2-3 and
EN12895 (electromagnetic compatibility tests)
It is not an explosion-proof device.
It is not recommended to install the ETS® as machine lock in forklifts operating on the roadsand on those which
cross railroad track, unless you already have a system of self-restraint applied on the starter consent.
The Kit is usually installed on the following machine with drivers on board and/or on land:
-heat and electric frontlets
-Lift with covering forks
-Retractable
-With forks between metal strut

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Placement
Place the badge reader in a location that is easily accessible for the machine operator (the operator must use the
ETS® device every time to enable the machine)
It is recommended to fix up the relay control unit in contact with the vehicle’s frame (for example in the plant and
in an orthogonal position respect to the direction and the gravity, in order to permit the accelerometer to work in
optimal conditions, allowing a perfect detection of the acceleration. For the assembly, specials adhesive as telepass,
which consent an easy, quick and non-invasive installation, are available on request
Avoid locations exposed to high heat and bad weather.
To enable the wireless function of the devices,
it should be avoided placing the ETSUP device with metal parts
that can cover the top of it.
The current sensor (where it is present)
must be placed directly on one of the two
battery connector cables.
Do not install ETS® where it could limit the visibility or
be an obstacle to movements.
To protect the health of the operators, place the ETSUP at
least half a metre away, in order to limit the exposure to
electromagnetic waves emitted by the wireless devices.

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ETS Touch Support Installation
Remove the four black screws present on the box.
Place the pedestal to the box, insert the screws (M3x20) supplied and screw everything.

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Pinout
Pinout X1
PIN 1 -> Positive Alimentation from 10 to 120 V
PIN 2 -> Negative Alimentation
PIN 3 -> Positive Input IP1 (activation threshold >1,7 Volt 150 V Max)
PIN 4 -> Positive Input IP2 (activation threshold >1,7 Volt 150 V Max)
PIN 5 -> Analogue Input 2 (0—10 volt)
PIN 6 -> Negative Input IN1 (activation threshold <0,5 Volt 150 V Max)
PIN 7 -> Negative Input IN2 (activation threshold <0,5 Volt 150 V Max)
PIN 8 -> Relay contact 1 (Common)
PIN 9 -> Relay contact 1 (NA 6Amp Max)
PIN 1 0 -> Relay contact 2 (Common)
PIN 11 -> Relay contact 2 (NA 6Amp Max)
PIN 1 2 -> Relay contact 3 (Common)
PIN 1 3 -> Relay contact 3 (NA 6Amp Max)
PIN 1 4 -> Analogue Input 1 (0—5volt) (Current sensor)
Pinout X2(ETSUP cable connector)
PIN 1 -> + 5 Volt
PIN 2 -> GND
PIN 3 -> CAN H signal
PIN 4 -> CAN L signals