Kiwitron KiwiSafe X001551 User manual

KiwiSafe
X001551
Manual
Installation
Use and Maintenance
EN - KiwiSafe -X001551
X0155_MAN001_00_EN

CONTENTS
CONTENTS 3
REVISIONS 4
PURPOSE AND SCOPE 4
LEGEND 4
SAFETY INSTRUCTIONS AND WARNINGS 6
Warnings on the emission of radio waves 7
Intended use 7
Prohibited use 7
Risk assessment 8
Liability disclaimer 8
Technical support and manufacturer's warranty 9
GENERAL DESCRIPTION 10
Glossary 11
Device description 11
Device overview 11
Accessories 13
RAM bracket (optional) 13
Accessory cable (optional) 15
Device functionality 16
Technical data 18
INSTALLATION 19
Installation diagram 20
Connections 21
Pinout 27
Footing C002510.X1 27
Footing C002510.X5 28
Installation of accessories 28
USE AND MAINTENANCE 29
Visual signals 30
Typology 30
Blinks 31
Priority of visual signals 32
Colour priority 32
Accessory priority 32
Using LED displays 33
Exclusive Mode - Operating principle 33
Sensor Merge Mode - Principle of operation 34
Acoustic signals 35
KiwiSafe button 35
KiwiSafe configuration 35
Firmware update 35
Maintenance 36
What to do if 37
Diagnostics 38
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REVISIONS
Version
Comments
Amended chapters
00
First issue
All
Tab.1 - Document revisions
PURPOSE AND SCOPE
USERS
Installer;
Operator of the vehicles on which it is installed;
Qualified personnel authorised to maintain the device.
PURPOSE
Provide information needed for:
➢ A correct installation of the device;
➢ A correct awareness of operators as regards safety issues;
➢ Using the device safely.
Tab.2 - Purpose and Scope
LEGEND
Warning/Caution - Important safety information
General information and suggestions
PROHIBITION: Operations or actions NOT permitted.
Compatible
Incompatible
Tab.3 - Legend
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SAFETY INSTRUCTIONS AND WARNINGS
The device must be operated by appropriately trained and qualified
personnel.
Before installing and operating the device, please read and
understand this manual carefully to avoid damaging the product and
putting your own safety at risk.
The technical information in this document is provided for
information purposes only and does not constitute a contractual
commitment.
Kiwitron s.r.l. reserves the right to make any graphic or functional
changes to devices and/or software without prior notice.
The KiwiSafe device CANNOT replace the safety devices of the vehicle
on which it is installed.
The KiwiSafe device MUST be installed in compliance with general
safety regulations.
It is forbidden to install the KiwiSafe device to inhibit or alter the
operation of the safety systems already on the vehicle.
It is forbidden to use the system to operate power contactors, as
opening them while current is passing would cause an electric arc.
WARN THE OPERATOR of the vehicle before carrying out any remote
operation (web cloud or remote connection via PC) to prevent
dangerous situations.
The management of the immobiliser (or slowing down) MUST
observe the safety of the machine and operators. The immobiliser
MUST NOT create potential dangerous situations.
Do not use the device in the presence of flammable gases or fumes,
in the vicinity of gas filling stations, fuel depots, chemical plants or
during blasting operations. Avoid any potentially explosive
atmosphere.
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Warnings on the emission of radio waves
The device receives and emits radio waves.
The maximum power radiated by the device is below the thresholds imposed
by regulations.
Interference may be generated if used in the vicinity of equipment such as TV
sets, radios, computers or any unshielded electrical and/or electronic
equipment.
Observe the restrictions imposed on the use of electronic devices if the
vehicle on which the device is installed is used:
● In hospitals or other health facilities.
● Near an airport.
In all areas where there are restrictions imposed due to the use of electronic
devices.
Intended use
The KiwiSafe device is designed for use only on self-propelled industrial trucks or industrial vehicles
with electric, endothermic or hybrid drive that comply with the Machinery Directive 2006/42/EC.
It is also designed for use on agricultural and forestry machinery.
Prohibited use
Any use of the KiwiSafe device not expressly described in this manual is not permitted.
And in particular:
It is not permitted to install KiwiSafe on vehicles that can travel on public roads.
On dollies, unless a self-holding device is already fitted for the starting consent.
KiwiSafe and its accessories and additional sensors are not service tools.
KiwiSafe and its accessories and additional sensors are not safety devices as they
are not covered by Annex IV of Directive 2006/42/EC and therefore cannot be
used for residual risk reduction.
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Risk assessment
It is the obligation of the operator (owner of the vehicle) to carry out an environmental risk analysis
prior to installation.
During the installation phase, it is imperative to make sure that any
malfunctioning of the device does not compromise either the safety or the
productivity of the operators and the facility.
It is essential to assess the situation should the device malfunction.
It is possible that the vehicle is not activated following a correct login, or
that slowdown is activated without a crash having occurred.
Liability disclaimer
Kiwitron s.r.l. is released from any liability for damage caused by:
● Misuse of the device.
● Use by unqualified and/or trained personnel.
● Incorrect installation.
● Power supply defects.
● Inadequate maintenance.
● Unauthorised modifications or interventions.
● Incorrect manoeuvres.
● Use of non-original spare parts.
● Use of accessories not provided for or not authorised in writing.
● Total or partial failure to comply with instructions.
● Exceptional events.
● Not in accordance with the regulations and legislation currently in force in the country of
installation.
Kiwitron s.r.l. holds itself harmless from any liability in the event the
KiwiSafe device is installed on vehicles that are also authorised to travel on
public roads.
In this case, it is the responsibility of the operator to decide whether to
install and use the system on the vehicle.
In this case, it is ABSOLUTELY MANDATORY to disable the immobiliser and
slow down function in the event of a crash, in order to avoid creating
situations of hindrance or danger (e.g., immobilising the vehicle when
crossing railway tracks).
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Technical support and manufacturer's warranty
TECHNICAL SUPPORT
In the event of faults, please contact Kiwitron Technical Service.
Kiwitron s.r.l.
Customer service
Tel. [phone]
Mail: [email protected]
web site: www.kiwitron.it
WARRANTY
Kiwitron s.r.l. as manufacturer of the KiwiSafe device acknowledges a warranty period of:
● One year for the KiwiSafe device
The period runs from the date on the DDT.
The warranty shall not apply to breakage and/or defects caused by:
● Misuse of the device.
● Use by unqualified and/or trained personnel.
● Incorrect installation.
● Power supply defects.
● Inadequate maintenance.
● Unauthorised modifications or interventions.
● Incorrect manoeuvres.
● Use of non-original spare parts.
● Use of accessories not provided for or not authorised in writing
● Total or partial failure to comply with instructions
● Exceptional events
● Not in accordance with the regulations and legislation currently in force in
the country of installation.
The guarantee shall not extend to parts that wear out as a result of normal use,
such as:
● Electrical cables and connectors.
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GENERAL DESCRIPTION
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Glossary
Term:
Definition:
CAN bus
The Controller Area Network, also known as CAN-bus, is a multicast fieldbus serial
standard (mainly in the automotive environment), introduced in the 1980s by Robert
Bosch GmbH, to connect different electronic control units (ECUs). CAN has been
expressly designed to operate flawlessly even in highly electromagnetically
disturbed environments and can use a balanced potential difference line such as
RS-485 as the transmission medium.
Tab.4 - Glossary
Device description
Device overview
Fig.1 - Device overview
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The KiwiSafe device has USB-C installation facing downwards.
KiwiSafe's LEDs are above or below the median and identify two detection zones, front and rear (F
and R).
Figure 2 shows an example of an LED display indicating “Active Zone”.
Fig.2 - Front “Active Zone” LED
The following identification label is attached to the device:
Fig.3 - Device labels
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Accessories
RAM bracket (optional)
The KiwiSafe device is designed to be installed on the RAM bracket (code G006910 ).
Fig.4 - KiwiSafe rear
Fig.5 - RAM bracket
The bracket pole is 9.5 cm high and has the TYPE “B” ball diameter of 2.5 cm.
The pole is used to support monitors, GPS or components up to about 2 kg.
Fig.6 - Bracket dimensions (in cm) vehicle side
Fig.7 - Bracket dimensions (in cm) device side
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Screw the RAM bracket pin onto the rear of the device using self-tapping plastic screws:
Fig.8 - Pin fastening on device
Insert the device + pin assembly into the bracket hole and tighten the grub screw by hand:
When inserting the pin, make sure KiwiSafe has the USB-C socket facing
downwards.
Fig.9 - Pin fastening on bracket
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Attach the bracket to the vehicle (column or dashboard) using M5 screws and nuts on the slotted
holes in the bracket
Fig.10 - Vehicle-side fastening
Accessory cable (optional)
To extend the range of functionality of the device, it is possible to connect KiwiSafe to further devices
and/or sensors with chain connections by providing appropriate wiring.
Please refer to the “Installation” section for more details.
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Device functionality
KiwiSafe is a device that can be integrated into a system consisting of:
● machine;
● ETS;
● obstacle detection device (e.g., KiwiEye, Radar, Anti-Collision);
● accessory display devices (e.g., stack light);
● TAG Anti-Collision device.
In particular, KiwiSafe, integrated with the appropriate accessories, performs the following functions:
Function
Description
LED display for obstacle
detection
KiwiSafe's LEDs light up and change colour depending on the position and distance an obstacle is
detected from the sensor that is detecting it.
Depending on the obstacle detection device integrated in KiwiSafe, the LEDs take the form of a beam or
a concentric circle.
KiwiSafe LED playback on
accessory display devices
KiwiSafe LEDs are replicated on accessory devices (e.g., stack light).
Subject wearing Anti-Collision
TAG detection
KiwiSafe's LEDs light up and change colour depending on the position and distance a subject wearing
the Anti-Collision TAG is detected from the sensor that is detecting it.
Maximum speed limitation (if
provided by the manufacturer)
Function that activates the maximum speed limitation if the obstacle distance is less than a certain
threshold (user-configurable).
Sound warning emission
KiwiSafe can emit an acoustic signal for each obstacle detection zone (user-configurable).
Tab.5 - Device functionality
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Functions
Integrated with
KiwiEye
Radar
Anti-Collision
Ceiling laser
LED turret
LED display for obstacle
detection
LED playback for obstacle
detection on accessory display
devices
1
Subject wearing TAG
Anti-Collision detection
Vehicle slowdown
Sound warning emission
Tab.6 - KiwiSafe function compatibility
1 This function is available in a KiwiSafe + Obstacle Detection Device system
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Technical data
KiwiSafe (X001551)
Connections
CAN
CAN
USB-C
Device configuration and firmware update
Electrical
parameters
Supply voltage
5-24 VDC
Energy consumption
2W
Mechanical
parameters
Dimensions
Diameter 95mm x 38mm (including bracket
preparation)
Weight
150g
Material
PA 6 30%
IP
IP67
Accessories
RAM Bracket, USB-C Cable, Wiring C002510
Buzzer
64 dBA
Tab.7 - Technical Data
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INSTALLATION
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Installation diagram
Fig.11 - Installation diagram
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Connections
Install the KiwiSafe (with USB-C facing downwards) on the vehicle using a mounting bracket (RAM or
other bracket).
It is forbidden to install KiwiSafe in positions that affect or restrict the driver's
safety and visibility.
For possible attachment with the RAM bracket, see section “RAM bracket”.
Make sure that there is no electrical voltage before carrying out assembly steps.
Mechanically fasten KiwiSafe to the vehicle and proceed with the system connections.
The connections of the KiwiSafe + 1 Accessory system are detailed below.
The steps described below are not applicable for the KiwiSafe
connection with the Ceiling Laser, for which a separate section is
dedicated in the accessory installation procedure.
1. Connect KiwiSafe to connector X11 of cable C002510:
Fig.12 - C002510 - X11 cable connection
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