Kiwitron Kiwizone Plus Operating instructions

Document version 1
Kiwitron s.r.l. - Via Vizzano 44, Sasso Marconi 40037 Bologna, Italy
[phone] - inf[email protected] - www.kiwitron.it - VAT and Fiscal Code 02055970970
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KiwiZone Installation - Mobile 16
KiwiZone installation - Gate 17
Pinout 18
Connection diagram - example 21
Minimum essential links 22
Visual signals 23
Introduction 25
Software setup 25
Language 26
Connecting to the device 26
Status display 28
Settings 29
Door 30
Trolley 31
Creating a configuration file 32
Firmware update 33
Downloading updates 33
Commissioning (threshold calibration) 35
Firmware update 36
Kiwitron s.r.l. - Via Vizzano 44, Sasso Marconi 40037 Bologna, Italy
[phone] - inf[email protected] - www.kiwitron.it - VAT and Fiscal Code 02055970970
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Purpose of the Operation and Maintenance
Manual
This Instruction Manual is an integral part of the KiwiZone Plus system and is
intended to provide you with all the information you need:
●The correct installation of the electronic devices (hardware and software)
that make up the system;
●A thorough knowledge of its operation and intended use;
●Knowledge of the hazards and risks present when using vehicles on which
the KiwiZone Plus system has been installed;
●Proper awareness of security issues among operators;
●Its correct use in safe conditions;
Kiwitron s.r.l.
Customer service
Tel. [phone]
Mail: [e-mail]
website: www.kiwitron.it
Target audience
This manual is intended for: the installer, the operator of the vehicles on which it is
installed, and qualified personnel authorised to maintain the system.
The KiwiZone Plus system must be operated by suitably trained and
qualified personnel.
All personnel authorised to install, operate and use the KiwiZone
Plus system must have read and understood this user and
maintenance manual.
Kiwitron s.r.l. - Via Vizzano 44, Sasso Marconi 40037 Bologna, Italy
[phone] - inf[email protected] - www.kiwitron.it - VAT and Fiscal Code 02055970970
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How to read the manual
The Manual has been divided into self-contained chapters, to facilitate the
immediate understanding of the text, terms, abbreviations and pictograms are
used, the meaning of which is indicated below.
ABBREVIATIONS:
Par. = paragraph
Page = page
Fig= figure
Tab. = table
PITTOGRAMS:
Pitt.
Description
CAUTION: Pay attention to the text next to this pictogram.
PROHIBITION: Indicates operations or actions that are not
permitted.
Unit of measurement
The units of measurement given in the manual are those of the International
System (SI).
Kiwitron s.r.l. - Via Vizzano 44, Sasso Marconi 40037 Bologna, Italy
[phone] - inf[email protected] - www.kiwitron.it - VAT and Fiscal Code 02055970970
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Glossary
●CAN bus: The Controller Area Network, also known as CAN-bus, is a serial
standard for field buses (mainly in the automotive environment), of
multicast type, introduced in the 1980s by Robert Bosch GmbH, to connect
different electronic control units (ECUs). CAN has been specifically
designed to work without problems even in environments strongly
disturbed by the presence of electromagnetic waves and can use a
balanced potential difference line such as RS-485 as a transmission
medium.
Kiwitron s.r.l. - Via Vizzano 44, Sasso Marconi 40037 Bologna, Italy
[phone] - inf[email protected] - www.kiwitron.it - VAT and Fiscal Code 02055970970
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Intended use
KiwiZone Plus is designed for use only on self-propelled industrial trucks or
industrial vehicles with electric, endothermic or hybrid drive complying with the
Machinery Directive 2006/42/EC.
Prohibited use
Any use of the KiwiZone Plus system not expressly described in this manual is not
permitted. In particular:
●Installation on vehicles that can travel on public roads is not permitted.
●In bogies crossing tracks unless there is already a self-holding system
applied to the starter consent.
KiwiZone Plus is not a security system.
KiwiZone Plus is not an explosion-proof device.
KiwiZone Plus cannot be installed on vehicles with two or more
axles powered by an endothermic engine, such as cars, lorries,
mopeds, motorbikes and operating machinery licensed for public
use.
General safety instructions
The KiwiZone Plus system CANNOT replace the safety devices of
the vehicle on which it is installed.
Kiwitron s.r.l. - Via Vizzano 44, Sasso Marconi 40037 Bologna, Italy
[phone] - inf[email protected] - www.kiwitron.it - VAT and Fiscal Code 02055970970
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The KiwiZone Plus system MUST be installed in compliance with
the general safety regulations.
It is forbidden to install the KiwiZone Plus system to inhibit or alter
the operation of the safety systems already present on the vehicle.
IT IS FORBIDDEN TO USE the system to operate power contactors,
as opening them while current is flowing would cause an electric
arc.
The management of deceleration MUST respect the safety of the
machine and the operators. Slowing down a machine MUST NOT
create potentially dangerous situations.
When positioning the KiwiZone Plus system, KEEP A MINIMUM
DISTANCE of 20 cm from the operator.
Do not use the KiwiZone Plus system in the presence of flammable
gases or fumes, near petrol stations, fuel depots, chemical plants or
during blasting operations. Avoid any potentially explosive
atmosphere.
Warnings on the emission of radio waves
●The KiwiZone Plus system receives and emits radio waves.
●The wireless modules used for transmissions meet all safety requirements
for high-frequency radio-wave communications.
●The maximum power radiated by the KiwiZone Plus system is below the
thresholds imposed by regulations.
Kiwitron s.r.l. - Via Vizzano 44, Sasso Marconi 40037 Bologna, Italy
[phone] - inf[email protected] - www.kiwitron.it - VAT and Fiscal Code 02055970970
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●Interference may be generated if used in close proximity to equipment
such as TV, radio, computers or any unshielded electrical and/or electronic
equipment.
Observe the restrictions imposed on the use of electronic
equipment if the vehicle on which the system is installed is used:
●In hospitals or other health facilities.
●Near an airport.
●In all areas where there are restrictions imposed due to the
use of electronic equipment.
Risk assessment
It is the responsibility of the operator (and/or owner of the vehicle) to carry out an
environmental risk analysis prior to installation.
●During the installation phase, it is imperative to ensure that any
malfunctioning of the device does not compromise either the safety or the
productivity of the operators and the plant.
●It is essential to assess the situation if the device malfunctions.
●It is possible for the machine to be slowed down without the programmed
conditions having occurred.
Exclusion of liability
Kiwitron s.r.l. holds itself harmless from any liability for damage caused by:
●Improper use of the system.
●Use by unqualified and/or trained personnel.
●Incorrect installation.
●Power supply defects.
●Inadequate maintenance.
●Unauthorised modifications or interventions.
●Incorrect manoeuvres.
Kiwitron s.r.l. - Via Vizzano 44, Sasso Marconi 40037 Bologna, Italy
[phone] - inf[email protected] - www.kiwitron.it - VAT and Fiscal Code 02055970970
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●Use of non-original spare parts.
●Use of accessories not foreseen or not authorised in writing.
●Total or partial non-compliance with instructions.
●Exceptional events.
●Not in accordance with the regulations and legislation currently in force in
the country of installation.
WARNING!
Kiwitron s.r.l. is relieved of any responsibility in case of
installation of the system on vehicles that are also authorised to
circulate on public roads.
●In this case it is the responsibility of the operator to
decide to install and use the system on the vehicle.
●In this case, it is ABSOLUTELY MANDATORY to disable the
slowdown function to avoid creating situations of
hindrance or danger (e.g. blocking the vehicle when
crossing railway tracks).
Manufacturer's warranty
Kiwitron s.r.l. as manufacturer of the KiwiZone Plus system acknowledges the
following warranty periods on the following components:
●KiwiZone Plus system devices: 1 year.
The period starts from the date on the delivery note. The guarantee does not
apply to breakages and/or defects caused by:
●Improper use of the system.
●Use by unqualified and/or trained personnel.
●Incorrect installation.
●Power supply defects.
●Inadequate maintenance.
●Unauthorised modifications or interventions.
Kiwitron s.r.l. - Via Vizzano 44, Sasso Marconi 40037 Bologna, Italy
[phone] - inf[email protected] - www.kiwitron.it - VAT and Fiscal Code 02055970970
9

●Incorrect manoeuvres.
●Use of non-original spare parts.
●Use of accessories not planned or not authorised in writing
●Total or partial non-compliance with instructions
●Exceptional events
●Not in accordance with the regulations and legislation currently in force in
the country of installation.
The warranty does not extend to parts that wear out as a result of normal use
such as:
●Case.
●Electrical cables and connectors.
Guidelines and standards
The system and its components have been designed and manufactured in
particular in accordance with:
●EC Directive 89/336 (electromagnetic compatibility).
●Directives 86663, 89240.
●Harmonised standards 1726-1, 1726-2.
●EN1175-1-2-3.
●EN12895:2015 (Electromagnetic compatibility testing).
●CEI EN 60240-1.
●ETSI EN 300 328 V2.2.2 (2019-07).
●ETSI EN 303 413 V1.1.1 (2017-06).
●ETSI EN 301 511 V12.5.1 (2017-03).
●ETSI EN 301 908-1 V11.1.1 (2016-07).
●ETSI EN 300 330 V2.1.1 (2017-02).
●ETSI EN 301 489-1 V2.2.3 (2019-11).
●ETSI EN 301 489-3 V2.1.1 (2019-03).
●ETSI EN 301 489-17 V3.2.2 (2019-12).
Kiwitron s.r.l. - Via Vizzano 44, Sasso Marconi 40037 Bologna, Italy
[phone] - inf[email protected] - www.kiwitron.it - VAT and Fiscal Code 02055970970
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