KLEIBER KPE 660/5 User manual

KPE 660/5
KLEIBER-Pyrometer
Operation Manual Betriebsanleitung
Fast measurement, fast controlling, fast switching

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Address/Copyright
KLEIBER Infrared GmbH
Am Gewände 3
D-07333 Unterwellenborn
Germany
Phone: [phone] / 527 20 - 0
Fax: [phone] / 527 20 - 12
E-Mail: inf[email protected]
Internet: www.kleiberinfrared.com
© 2010 - 2018 KLEIBER Infrared GmbH
Any reproduction of this user manual or part thereof, its storage on electronic media and translation of the
manual into foreign languages without written approval of the company KLEIBER Infrared GmbH is strictly
forbidden.
All rights reserved.
© 2010 - 2018 KLEIBER Infrared GmbH
Jegliche Reproduktion der vorliegenden Bedienungsanleitung ganz oder auszugsweise, die Speicherung in
elektronischen Medien sowie die Übersetzung in Fremdsprachen sind ohne schriftliche Genehmigung der
KLEIBER Infrared GmbH untersagt.
Alle Rechte vorbehalten.
Version: June 14, 2018

CONTENTS
Contents
1 Basic Information 1
1.1 NotesfortheUserManual........................................ 1
1.2 Document Structure and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Purpose.................................................. 1
1.4 IntendedUse............................................... 1
1.5 WarrantyandLiability .......................................... 2
2 Safety 3
2.1 Usedsymbolsandkeywords...................................... 3
2.2 GeneralSafetyNotes .......................................... 3
3 Scope of Delivery / Accessories 4
3.1 ScopeofDelivery............................................. 4
3.2 Accessories................................................ 4
3.3 Devicemodels .............................................. 4
4 Technical Data 7
5 Technical Description 8
5.1 System Design / Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2 Optics................................................... 9
5.2.1 Variooptics............................................ 9
5.2.2 Macrooptics ........................................... 9
5.3 Operatinganddisplayelements..................................... 10
5.4 Connectionsandinterfaces ....................................... 10
5.4.1 Connector for 12-pole connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.4.2 Connection for switching contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.5 Coolingwaterconnection ........................................ 12
5.6 Mountingrail ............................................... 13
5.7 Dataexchange .............................................. 13
6 Starting Up 14
6.1 InstallationSiteRequirements...................................... 14
6.1.1 Climaticconditions........................................ 14
6.1.2 Requirements at the place of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2 Installation ................................................ 15
6.2.1 Fix and connect the pyrometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2.2 Alignpyrometer.......................................... 16
7 Operation of the pyrometer 17
7.1 SettingtheVariooptics ......................................... 17
7.2 AdjustingtheParameters ........................................ 17
7.2.1 Basicprocedure ......................................... 17
7.2.2 Adjustable parameters, factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
KPE 660/5 iii

CONTENTS
7.2.2.1 Emissivity........................................ 25
7.2.2.2 Responsetime..................................... 25
7.2.2.3 Erase time of the maximum value memory (tClear) . . . . . . . . . . . . . . . . . 25
7.2.2.4 Ambienttemperature ................................. 27
7.2.2.5 Sub-measuringrange................................. 27
7.2.2.6 Switching outputs 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2.2.7 Analoginput ...................................... 27
7.2.2.8 Deviceaddress .................................... 27
7.2.2.9 Baudrate........................................ 28
7.2.2.10Sendingdelay ..................................... 28
7.2.2.11Unit........................................... 28
7.2.3 Additionalfunctions ....................................... 28
7.2.3.1 Test function of the analog output . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2.3.2 Inside temperature of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2.3.3 Reset.......................................... 28
7.2.4 HighSpeedMode ........................................ 28
8 Troubleshooting 29
9 Transport and Storage 30
9.1 TransportofthePyrometer ....................................... 30
9.2 StorageofthePyrometer ........................................ 30
10 Maintenance and Care 31
10.1Generalinformation ........................................... 31
10.2CleaningtheOptics ........................................... 31
11 Taking out of service, Disposal 32
11.1Takingoutofservice........................................... 32
11.2Disposal.................................................. 32
12 Command list 33
iv KPE 660/5

1 Basic Information
1 Basic Information
1.1 Notes for the User Manual
This user manual describes the structure of the KLEIBER KPE 660/5 infrared pyrometer for non-contact tem-
perature measurement and gives the operators all the necessary information related to installation, operation,
de-installation along with information related to maintenance and repairs of the pyrometer. When malfunctions
occur, the user manual provides suggestions for their potential causes and their repair.
This user manual is intended for qualified service and maintenance personnel with appropriate technical ex-
pertise including a basic knowledge of temperature measuring technology.
Before you use the pyrometer for temperature measurement, you must have read and understood these oper-
ating instructions! Keep the manual so that it is available at all times.
Take into account all the requirements given in this user manual. This is a precondition for:
• The correct and professional use of the pyrometer
• Proper maintenance, cleaning and care of the pyrometer
• Prevention of risks and strict observance of the essential technical safety regulations
1.2 Document Structure and Symbols
Operating instructions to be performed in sequence are numbered in chronological order. They are grouped
together in operational units and accompanied by the corresponding results.
Listings without a sequential order are presented as bullet points and items in sub-lists are preceded by
dashes.
Safety precautions are shown with pictograms and key words. They provide information about the type,
source and consequences of the hazard, and safety precautions. The meanings of the pictograms and key
words are explained in Safety (section 2) at page 3.
1.3 Purpose
The KLEIBER KPE 660/5 pyrometer is particularly intended for the non-contact measurement of surface tem-
peratures of glass and is specially designed for industrial applications as well as applications in the area of
research and development. The pyrometer also serves for the rapid measurement of low surface temperatures
of metals, ceramics and plastics.
1.4 Intended Use
The KLEIBER KPE 660/5 pyrometer is to be used exclusively for the non-contact measurement of surface
temperatures of the materials specified in Purpose (section 1.3) at page 1. Any applications beyond that area
are not allowed! Any damage resulting from this is the sole responsibility of the operator.
Proper use of the device also includes:
• The observance of the requirements of these operating instructions for transport and storage, assembly,
operation and care of the pyrometer
• The observance of the power requirements specified in Technical Data (section 4) at page 7 and the
operating and environmental conditions
• The compliance with the legal accident prevention and environmental regulations
Among applications/conditions for which the pyrometer is not intended for use are in particular:
• The use of the pyrometer within medical areas
• The use of the pyrometer in the food industry
• The use of the pyrometer in areas where there is danger of explosion
• The use of the pyrometer outside of the operating and environmental conditions specified in Technical
Data (section 4) at page 7
KPE 660/5 1

1 Basic Information
1.5 Warranty and Liability
KLEIBER Infrared GmbH offers a 2 year warranty for the device starting from the date of invoice. The warranty
covers manufacturing defects. Then the device will be repaired free of charge, however freight charges are
the responsibility of the respective sender.
KLEIBER Infrared GmbH reserves the right to exchange the equipment or parts of the instrument instead of a
repair. After a repair, KLEIBER Infrared GmbH offers a warranty of 12 months on all repaired and/or exchanged
instrument components.
Deviations from the proper use described in this user manual will result in restricted warranty and liability or
the loss in case of damage. Damage to wearing parts (e.g. fuses) is excluded from the guarantee.
Warranty and liability claims for personal injuries and/or material damage are excluded if this or these result
from one or more of the following causes:
• Improper use of the device
• Inappropriate operation and servicing of the device
• Unauthorized modifications to the device without prior consultation with KLEIBER Infrared GmbH
• Rough, mechanical actions or deliberate destruction of the device
• Connection error (overvoltage)
• Frost damage by not observing the permitted environmental conditions and/or by inappropriate storage
• Malfunctions that are caused by non-conformance to this user manual
2 KPE 660/5

2 Safety
2 Safety
2.1 Used symbols and key words
The following symbols and key words are used in the user manual to indicate hazards and instructions. Safety
precautions always appear before an action.
DANGER:
Indicates a potentially dangerous situation. Failure to abide may result in light or minor injury and
damage.
CAUTION:
Indicates a potentially damaging situation. Failure to abide may result in damage to the product or to
anything near the product.
IMPORTANT:
Indicates useful tips and other specifically useful information that allow any dangerous or damaging
situations to be avoided.
REFERENCE TO ENVIRONMENTAL PROTECTION:
Important instructions for protecting the environment.
2.2 General Safety Notes
The KLEIBER KPE 660/5 pyrometer has been built in accordance with the currently valid standards of the
technology and the recognized safety regulations and ensures the highest safety level.
The fundamental safety and occupational safety requirements of applicable laws, standards, and guidelines
have been taken into account in the pyrometer design. The safety of the pyrometer is confirmed by the decla-
ration of conformity and the CE mark.
All information related to safety is with reference to the regulations of the European Union currently in force. In
other countries, applicable laws, national directives and safety regulations have to be met.
Apart from the safety instructions given in these operating instructions, you should also take into account the
generally valid regulations for accident prevention and environmental protection as well as the regulations of
the respective professional associations and strictly comply with them.
Note the general safety instructions:
• Commissioning of the pyrometer may only be carried out by persons qualified to do so, taking the safety
instructions into account.
• Pay attention to the installation site requirements and notes for commissioning.
• Only use the original cables provided as accessories for the connection of the pyrometer. Other cables,
especially cables manufactured by yourself, are not permitted.
• Lay all cables and cooling water pipes in such a way that they are not exposed to any tension and are
not clamped or squashed.
• Before start-up, carry out a visual inspection for damage to the components of the pyrometer(housing,
optics, cable and pipes). Never operate the pyrometer with damaged components.
KPE 660/5 3

3 Scope of Delivery / Accessories
3 Scope of Delivery / Accessories
3.1 Scope of Delivery
The scope of supply of the pyrometer includes:
• Pyrometer KLEIBER KPE 660/5
• Factory certificate
• Operating manual
IMPORTANT:
The connecting cable is not included in scope of delivery. Please order it according to the length
required.
3.2 Accessories
3.3 Device models
Art.-No. Description Configuration Measuring
range
06605-01050 KPE 660/5 Vario optic (or macro optic), LED-pilot light 30 . . . 500
06605-01080 50 . . . 800
06605-01140 100 . . . 1,400
06605-01250 500 . . . 2,500
Accessories general
Art.-No. Description
30002-10040 Rail mounting plate, screw mounted
30002-10030 Rail mounting plate, clamp mounted
30002-20060 Macro optic
30002-20070 Vario optic with air purge unit
30001-10030 Power supply KNG-3, 95 . . . 265 V AC, 24 V DC, 2.5 A
4 KPE 660/5

3 Scope of Delivery / Accessories
Connecting cable for supply and communication
Art.-No. Description
30007-10050 Connecting cable, connector, straight, 12-pol., 5.0 m
30007-10100 Connecting cable, connector, straight, 12-pol., 10.0 m
30007-10150 Connecting cable, connector, straight, 12-pol., 15.0 m
30007-10200 Connecting cable, connector, straight, 12-pol., 20.0 m
30007-10250 Connecting cable, connector, straight, 12-pol., 25.0 m
30007-10300 Connecting cable, connector, straight, 12-pol., 30.0 m
30007-11050 Connecting cable, connector, straight, 12-pol., jack 12-pol., 5.0 m
30007-11100 Connecting cable, connector, straight, 12-pol., jack 12-pol., 10.0 m
30007-11150 Connecting cable, connector, straight, 12-pol., jack 12-pol., 15.0 m
30007-11200 Connecting cable, connector, straight, 12-pol., jack 12-pol., 20.0 m
30007-11250 Connecting cable, connector, straight, 12-pol., jack 12-pol., 25.0 m
30007-11300 Connecting cable, connector, straight, 12-pol., jack 12-pol., 30.0 m
30007-12050 Connecting cable, connector, angulate, 12-pol., 5.0 m
30007-12100 Connecting cable, connector, angulate, 12-pol., 10.0 m
30007-12150 Connecting cable, connector, angulate, 12-pol., 15.0 m
30007-12200 Connecting cable, connector, angulate, 12-pol., 20.0 m
30007-12250 Connecting cable, connector, angulate, 12-pol., 25.0 m
30007-12300 Connecting cable, connector, angulate, 12-pol., 30.0 m
30007-13050 Connecting cable, connector, angulate, 12-pol., jack 12-pol., 5.0 m
30007-13100 Connecting cable, connector, angulate, 12-pol., jack 12-pol., 10.0 m
30007-13150 Connecting cable, connector, angulate, 12-pol., jack 12-pol., 15.0 m
30007-13200 Connecting cable, connector, angulate, 12-pol., jack 12-pol., 20.0 m
30007-13250 Connecting cable, connector, angulate, 12-pol., jack 12-pol., 25.0 m
30007-13300 Connecting cable, connector, angulate, 12-pol., jack 12-pol., 30.0 m
30007-10900 Extension connecting cable, 12-pol., per meter
KPE 660/5 5

3 Scope of Delivery / Accessories
Connecting cable for switching contacts
Art.-No. Description
30007-80050 Connecting cable, connector, straight, 8-pol., 5.0 m
30007-80100 Connecting cable, connector, straight, 8-pol., 10.0 m
30007-80150 Connecting cable, connector, straight, 8-pol., 15.0 m
30007-80200 Connecting cable, connector, straight, 8-pol., 20.0 m
30007-80250 Connecting cable, connector, straight, 8-pol., 25.0 m
30007-80300 Connecting cable, connector, straight, 8-pol., 30.0 m
30007-81050 Connecting cable, connector, straight, 8-pol., jack 8-pol., 5.0 m
30007-81100 Connecting cable, connector, straight, 8-pol., jack 8-pol., 10.0 m
30007-81150 Connecting cable, connector, straight, 8-pol., jack 8-pol., 15.0 m
30007-81200 Connecting cable, connector, straight, 8-pol., jack 8-pol., 20.0 m
30007-81250 Connecting cable, connector, straight, 8-pol., jack 8-pol., 25.0 m
30007-81300 Connecting cable, connector, straight, 8-pol., jack 8-pol., 30.0 m
30007-82050 Connecting cable, connector, angulate, 8-pol., 5.0 m
30007-82100 Connecting cable, connector, angulate, 8-pol., 10.0 m
30007-82150 Connecting cable, connector, angulate, 8-pol., 15.0 m
30007-82200 Connecting cable, connector, angulate, 8-pol., 20.0 m
30007-82250 Connecting cable, connector, angulate, 8-pol., 25.0 m
30007-82300 Connecting cable, connector, angulate, 8-pol., 30.0 m
30007-83050 Connecting cable, connector, angulate, 8-pol., jack 8-pol., 5.0 m
30007-83100 Connecting cable, connector, angulate, 8-pol., jack 8-pol., 10.0 m
30007-83150 Connecting cable, connector, angulate, 8-pol., jack 8-pol., 15.0 m
30007-83200 Connecting cable, connector, angulate, 8-pol., jack 8-pol., 20.0 m
30007-83250 Connecting cable, connector, angulate, 8-pol., jack 8-pol., 25.0 m
30007-83300 Connecting cable, connector, angulate, 8-pol., jack 8-pol., 30.0 m
30007-80900 Extension connecting cable, 8-pol., per meter
Order information
Please send your orders for accessories to the following address. When ordering, please quote the type, the
name of the accessory part, and the quantity.
Service address
KLEIBER Infrared GmbH Phone: [phone] / 527 20 - 0
Am Gewände 3 Fax: [phone] / 527 20 - 12
D-07333 Unterwellenborn E-Mail: inf[email protected]
Germany Internet: www.kleiberinfrared.com
6 KPE 660/5