KLEIBER 217 R-LWL User manual

KLEIBER 217 R - LWL
KLEIBER-Pyrometer
Operation Manual Betriebsanleitung
Fast measurement, fast controlling, fast switching

Address/Copyright
KLEIBER Infrared GmbH
Am Gewände 3
D-07333 Unterwellenborn
Germany
Phone: [phone] / 527 20 - 0
Fax: [phone] / 527 20 - 12
E-Mail: inf[email protected]
Internet: www.kleiberinfrared.com
c
○2010 - 2012 KLEIBER Infrared GmbH
Any reproduction of this user manual or part thereof, its storage on electronic media and translation of the
manual into foreign languages without written approval of the company KLEIBER Infrared GmbH is strictly
forbidden.
All rights reserved.
c
○2010 - 2012 KLEIBER Infrared GmbH
Jegliche Reproduktion der vorliegenden Bedienungsanleitung ganz oder auszugsweise, die Speicherung in
elektronischen Medien sowie die Übersetzung in Fremdsprachen sind ohne schriftliche Genehmigung der
KLEIBER Infrared GmbH untersagt.
Alle Rechte vorbehalten.
Version: June 14, 2012

CONTENTS
Contents
1 Basic Information 1
1.1 NotesfortheUserManual........................................ 1
1.2 DocumentstructureandSymbols.................................... 1
1.3 IntendedUse............................................... 1
1.4 WarrantyandLiability .......................................... 2
2 Safety 3
2.1 SymbolsandSignalWordsUsed.................................... 3
2.2 GeneralSafetyNotes .......................................... 3
3 Scope of Delivery / Accessories 4
3.1 ScopeofDelivery............................................. 4
3.2 Devicemodels .............................................. 4
3.3 Accessories................................................ 4
4 Technical Data 7
5 Technical Description 8
5.1 System Design / Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2 FibreOptics................................................ 8
5.2.1 Variooptis............................................. 8
5.2.2 Fixedoptics............................................ 9
5.3 Operatinganddisplayelements..................................... 9
5.4 Powercable................................................ 10
5.5 Connectingcable7-pole......................................... 10
5.6 Connection fibre cable and fibre optic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Starting Up 11
6.1 InstallationSiteRequirements...................................... 11
6.1.1 Climaticconditions........................................ 11
6.1.2 Requirements at the place of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.2 Installation ................................................ 12
6.2.1 Fix and connect the pyrometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.2.2 Alignpyrometer.......................................... 12
7 Operation of the pyrometer 13
7.1 Settingtheoptic ............................................. 13
7.2 Adjustingtheemissivity ......................................... 13
7.3 Adjustingtheresponsetime....................................... 14
8 Troubleshooting 15
9 Transport and Storage 16
9.1 Transportofthepyrometer........................................ 16
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CONTENTS
9.2 Storageofthepyrometer ........................................ 16
10 Maintenance and Care 17
10.1Generalinformation ........................................... 17
10.2CleaningtheOptics ........................................... 17
11 Taking out of service, Disposal 18
11.1Takingoutofservice........................................... 18
11.2Disposal.................................................. 18
iv KLEIBER 217 R - LWL

1 Basic Information
1 Basic Information
1.1 Notes for the User Manual
This user manual describes the structure of the KLEIBER 217 R - LWL infrared pyrometer for non-contact tem-
perature measurement and gives the operators all the necessary information related to installation, operation,
de-installation along with information related to maintenance and repairs of the pyrometer. When malfunctions
occur, the user manual provides suggestions for their potential causes and their repair.
This user manual is intended for qualified service and maintenance personnel with appropriate technical ex-
pertise including a basic knowledge of temperature measuring technology.
Before you use the pyrometer for temperature measurement, you must have read and understood these oper-
ating instructions! Keep the manual so that it is available at all times.
Take into account all the requirements given in this user manual. This is a precondition for:
∙the correct and professional use of the pyrometer
∙proper maintenance, cleaning and care of the pyrometer
∙prevention of risks and strict observance of the essential technical safety regulations
1.2 Document structure and Symbols
Operating instructions to be performed in sequence are numbered in chronological order. They are grouped
together in operational units and accompanied by the corresponding results.
Listings without a sequential order are presented as bullet points and items in sub-lists are preceded by
dashes.
Safety precautions are shown with pictograms and key words. They provide information about the type,
source and consequences of the hazard, and safety precautions. The meanings of the pictograms and key
words are explained in Safety (section 2) at page 3.
1.3 Intended Use
The KLEIBER 217 R - LWL pyrometer is to be used exclusively for the non-contact measurement of surface
temperatures Any applications beyond that area are not allowed! Any damage resulting from this is the sole
responsibility of the operator.
Proper use of the plant also includes:
∙the observance of the requirements of these operating instructions for transport and storage, assembly,
operation and care of the pyrometer
∙the observance of the power requirements specified in Technical Data (section 4) at page 7 and the
operating and environmental conditions
∙the compliance with the legal accident prevention and environmental regulations
Among applications/conditions for which the pyrometer is not intended for use are in particular:
∙the use of the pyrometer within medical areas
∙the use of the pyrometer in the food industry
∙the use of the pyrometer in areas where there is danger of explosion
∙the use of the pyrometer outside of the operating and environmental conditions specified in Technical
Data (section 4) at page 7
KLEIBER 217 R - LWL 1

1 Basic Information
1.4 Warranty and Liability
The KLEIBER Infrared GmbH offers a warranty of 2 years for the device starting from the date of billing. The
warranty covers manufacturing defects as well as defects which are determined during operation and which
can be imputed to defects of KLEIBER Infrared GmbH. In these cases, the device will be repaired free of
charge. The freight charges are the responsibility of the respective sender.
KLEIBER Infrared GmbH reserves the right to exchange the equipment or parts of the instrument instead of a
repair. After a repair, KLEIBER Infrared GmbH offers a warranty of 12 months on all repaired and/or exchanged
instrument components.
Deviations from the proper use described in this user manual will result in restricted warranty and liability or the
loss in case of damage. Damage to wearing parts (e.g. fuses) is excluded from the guarantee.
Warranty and liability claims for personal injuries and/or material damage are excluded if this or these result
from one or more of the following causes:
∙improper use of the device
∙inappropriate operation and servicing of the device
∙unauthorized modifications to the device without prior consultation with KLEIBER Infrared GmbH
∙rough, mechanical actions or deliberate destruction of the device
∙connection error (overvoltage)
∙frost damage by not observing the permitted environmental conditions and/or by inappropriate storage
∙malfunctions that are caused by non-conformance to this user manual
2 KLEIBER 217 R - LWL

2 Safety
2 Safety
2.1 Symbols and Signal Words Used
The following symbols and key words are used in the user manual to indicate hazards and instructions. Safety
precautions always appear before an action.
DANGER:
Indicates a potentially dangerous situation. Failure to abide may result in light or minor injury and
damage.
CAUTION:
Indicates a potentially damaging situation. Failure to abide may result in damage to the product or to
anything near the product.
IMPORTANT:
Indicates useful tips and other specifically useful information that allow any dangerous or damaging
situations to be avoided.
REFERENCE TO ENVIRONMENTAL PROTECTION:
Important instructions for protecting the environment.
2.2 General Safety Notes
The KLEIBER 217 R - LWL pyrometer has been built in accordance with the currently valid standards of the
technology and the recognized safety regulations and ensures the highest safety level.
The fundamental safety and occupational safety requirements of applicable laws, standards, and guidelines
have been taken into account in the pyrometer design. The safety of the pyrometer is confirmed by the decla-
ration of conformity and the CE mark.
All information related to safety is with reference to the regulations of the European Union currently in force. In
other countries, applicable laws, national directives and safety regulations have to be met.
Apart from the safety instructions given in these operating instructions, you should also take into account the
generally valid regulations for accident prevention and environmental protection as well as the regulations of
the respective professional associations and strictly comply with them.
Note the general safety instructions:
∙Commissioning of the pyrometer may only be carried out by persons qualified to do so, taking the safety
instructions into account.
∙Pay attention to the installation site requirements and notes for commissioning.
∙Only use the original cables provided as accessories for the connection of the pyrometer. Other cables,
especially cables manufactured by yourself, are not permitted.
∙Before start-up, carry out a visual inspection for damage to the components of the pyrometer (housing,
optics, cable and pipes). Never operate the pyrometer with damaged components.
KLEIBER 217 R - LWL 3

3 Scope of Delivery / Accessories
3 Scope of Delivery / Accessories
3.1 Scope of Delivery
The scope of delivery of the pyrometer includes:
∙Pyrometer KLEIBER 217 R - LWL (217 R/A - LWL or 217 R/B - LWL or 217 R/C - LWL) with integrated
power supply unit in a panel instrument case
∙1.5 m power cable
∙Connecting cable 7-pol., 1.5 m with 2 switching contacts
∙inspections sheet
∙user manual
IMPORTANT:
Fibre optics, fibre optics cable and controller are not included in the scope of delivery. Please order it
separately.
Length from the fibre cable and fibre optics depends on the application.
3.2 Device models
Art.-No. Description Measuring range
9,151 Type 217 R/A - LWL 600 . . . 1,600
9,150 Type 217 R/A - LWL 800 . . . 2,300
9,152 Type 217 R/B - LWL 300 . . . 1,400
9,253 Type 217 R/B - LWL 500 . . . 2,500
9,254 Type 217 R/C - LWL 200 . . . 1,000
9,153 Type 217 R/C - LWL 300 . . . 2,300
02172-19200 Type 217 R/C - LWL 350 . . . 3,500
3.3 Accessories
Standard-optics
Art.-No. Description Measuring dis-
tance in mm
Measuring
field ∅in mm
Measuring
range in ∘C
Fibre optics
cable
30006-12500 LVO 25 80 . . . 300 1.6 . . . 4.3 from 200 blue
30006-13500 LVO 35 250 . . . 1,000 3.5 . . . 11.0 from 200
Special-optics
Art.-No. Description Measuring dis-
tance in mm
Measuring
field ∅in mm
Measuring
range in ∘C
Fibre optics
cable
30006-02500 LVA 25 110 . . . 800 0.8 . . . 5.0 from 200 red
30006-12501 LVO 25 S - 1 115 . . . 300 0.4 . . . 1.5 from 400
30006-12502 LVO 25 S - 2 200 . . . 240 0.85 . . . 1.1 from 350
30006-12503 LVO 25 S - 3 78 0.3 from 400
30006-12504 LVO 25 S - 4 60 0.5 from 200
30006-12505 LVO 25 S - 5 70 . . . 200 1.0 . . . 2.6 from 200 blue
30006-12506 LVO 25 S - 6 250 . . . 500 3.5 . . . 6.3 from 200
30006-12509 LVO 25 S - 9 74 . . . 284 0.7 . . . 3.0 from 400 red
4 KLEIBER 217 R - LWL

3 Scope of Delivery / Accessories
Fibre optics cable
Art.-No. Description
30005-14015 Fibre optics cable 400 𝜇m, blue, stainless steel, 1.5 m
30005-14020 Fibre optics cable 400 𝜇m, blue, stainless steel, 2.0 m
30005-14025 Fibre optics cable 400 𝜇m, blue, stainless steel, 2.5 m
30005-14050 Fibre optics cable 400 𝜇m, blue, stainless steel, 5.0 m
30005-14075 Fibre optics cable 400 𝜇m, blue, stainless steel, 7.5 m
30005-14100 Fibre optics cable 400 𝜇m, blue, stainless steel, 10.0 m
30005-14150 Fibre optics cable 400 𝜇m, blue, stainless steel, 15.0 m
30005-14900 Extension fibre optics cable 400 𝜇m, blue, stainless steel, per meter
30005-04015 Fibre optics cable 400 𝜇m, blue, PTFE, 1.5 m
30005-04020 Fibre optics cable 400 𝜇m, blue, PTFE, 2.0 m
30005-04025 Fibre optics cable 400 𝜇m, blue, PTFE, 2.5 m
30005-04050 Fibre optics cable 400 𝜇m, blue, PTFE, 5.0 m
30005-04075 Fibre optics cable 400 𝜇m, blue, PTFE, 7.5 m
30005-04100 Fibre optics cable 400 𝜇m, blue, PTFE, 10.0 m
30005-04150 Fibre optics cable 400 𝜇m, blue, PTFE, 15.0 m
30005-04900 Extension fibre optics cable 400 𝜇m, blue, PTFE, per meter
30005-12015 Fibre optics cable 200 𝜇m, red, stainless steel, 1.5 m
30005-12020 Fibre optics cable 200 𝜇m, red, stainless steel, 2.0 m
30005-12025 Fibre optics cable 200 𝜇m, red, stainless steel, 2.5 m
30005-12050 Fibre optics cable 200 𝜇m, red, stainless steel, 5.0 m
30005-12075 Fibre optics cable 200 𝜇m, red, stainless steel, 7.5 m
30005-12100 Fibre optics cable 200 𝜇m, red, stainless steel, 10.0 m
30005-12150 Fibre optics cable 200 𝜇m, red, stainless steel, 15.0 m
30005-12900 Extension fibre optics cable 200 𝜇m, red, stainless steel, per meter
30005-02015 Fibre optics cable 200 𝜇m, red, PTFE, 1.5 m
30005-02020 Fibre optics cable 200 𝜇m, red, PTFE, 2.0 m
30005-02025 Fibre optics cable 200 𝜇m, red, PTFE, 2.5 m
30005-02050 Fibre optics cable 200 𝜇m, red, PTFE, 5.0 m
30005-02075 Fibre optics cable 200 𝜇m, red, PTFE, 7.5 m
30005-02100 Fibre optics cable 200 𝜇m, red, PTFE, 10.0 m
30005-02150 Fibre optics cable 200 𝜇m, red, PTFE, 15.0 m
30005-02900 Extension fibre optics cable 200 𝜇m, red, PTFE, per meter
30005-22020 Fibre optics cable with vacuum lead 200𝜇m, stainless steel, length in vacuum 1 m, outside
1 m
30005-24020 Fibre optics cable with vacuum lead 400𝜇m, stainless steel, length in vacuum 1 m, outside
1 m
On request we manufacture other customers specific optical fibre cables with vacuum lead.
KLEIBER 217 R - LWL 5

3 Scope of Delivery / Accessories
Accessories for LVO 25 and special optics
Art.-No. Description
30006-33225 Protection glass
30006-32040 Screw cap incl. protection glass - very fast changeable
30006-32050 Screw cap incl. correction lens - very fast changeable
30006-32240 Cooling jacket with integrated air purg
30006-33122 Laser rejection filter 920 . . . 1100 nm ∅20 mm
30006-32020 90∘mirror
30006-32150 Mounting with retaining pin ∅10 mm
30006-32120 Ball and socket mounting, high grade steel
30006-32170 Mounting support, adjustable
30006-32220 Air purge unit, stainless steel
Accessories for LVO 35
Art.-No. Description
30006-33130 Laser rejection filter 940 nm ∅30 mm
30006-33130 Laser rejection filter 940 nm ∅30 mm
30006-32010 90∘mirror
30006-32160 Mounting with retaining pin ∅10 mm
30006-32130 Ball and socket mounting, high grade steel
30006-32230 Air purge unit, stainless steel
Accessories for every optics
Art.-No. Description
30002-30010 Optical scanner SC 1
30002-30030 Maximum value storage (only in combination with optical scanner SC 1) Maximum value
storage for Scanner SC1
Order information
Please send your orders for accessories to the following address. When ordering, please quote the type, the
name of the accessory part, and the quantity.
Service address
KLEIBER Infrared GmbH Phone: [phone] / 527 20 - 0
Am Gewände 3 Fax: [phone] / 527 20 - 12
D-07333 Unterwellenborn E-Mail: inf[email protected]
Germany Internet: www.kleiberinfrared.com
6 KLEIBER 217 R - LWL