KLEIBER KS 740-LO User manual

KS / KG / KGA 740 - LO
KLEIBER-Pyrometer
Operation Manual Betriebsanleitung
Fast measurement, fast controlling, fast switching

Address/Copyright
KLEIBER Infrared GmbH
Am Gewände 3
D-07333 Unterwellenborn
Germany
Phone: [phone] / 527 20 - 0
Fax: [phone] / 527 20 - 12
E-Mail: inf[email protected]
Internet: www.kleiberinfrared.com
© 2010 - 2017 KLEIBER Infrared GmbH
Any reproduction of this user manual or part thereof, its storage on electronic media and translation of the
manual into foreign languages without written approval of the company KLEIBER Infrared GmbH is strictly
forbidden.
All rights reserved.
© 2010 - 2017 KLEIBER Infrared GmbH
Jegliche Reproduktion der vorliegenden Bedienungsanleitung ganz oder auszugsweise, die Speicherung in
elektronischen Medien sowie die Übersetzung in Fremdsprachen sind ohne schriftliche Genehmigung der
KLEIBER Infrared GmbH untersagt.
Alle Rechte vorbehalten.
Version: June 2, 2017

CONTENTS
Contents
1 Basic Information 1
1.1 NotesfortheUserManual........................................ 1
1.2 Document Structure and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Purpose.................................................. 1
1.4 IntendedUse............................................... 1
1.5 WarrantyandLiability .......................................... 2
2 Safety 3
2.1 SymbolsandKeyWordsUsed ..................................... 3
2.2 GeneralSafetyNotes .......................................... 3
3 Scope of Delivery / Accessories 4
3.1 ScopeofDelivery............................................. 4
3.2 Devicemodels .............................................. 4
3.3 Accessories................................................ 5
4 Technical Data 8
4.1 Properties................................................. 8
4.2 Measurementranges .......................................... 8
4.3 Drawingpyrometer............................................ 9
5 Technical Description 10
5.1 System Design / Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 Optics................................................... 10
5.2.1 Variooptics............................................ 10
5.2.2 Fixedoptics............................................ 10
5.2.3 Settingthevariofiberoptics................................... 11
5.3 Operating elements and cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.4 Connection for 5-pole connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.5 Mounting ................................................. 12
5.6 Emissivity................................................. 12
6 Starting Up 14
6.1 InstallationSiteRequirements...................................... 14
6.1.1 Climaticconditions........................................ 14
6.1.2 Requirements at the place of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2 Installation ................................................ 15
6.2.1 Fix and connect the pyrometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2.2 Alignpyrometer.......................................... 15
7 Troubleshooting 16
8 Transport and Storage 17
8.1 TransportofthePyrometer ....................................... 17
KS / KG / KGA 740 - LO iii

CONTENTS
8.2 StorageofthePyrometer ........................................ 17
9 Maintenance and Care 18
9.1 Generalinformation ........................................... 18
9.2 CleaningtheOptics ........................................... 18
10 Taking out of service, Disposal 19
10.1Takingoutofservice........................................... 19
10.2Disposal.................................................. 19
iv KS / KG / KGA 740 - LO

1 Basic Information
1 Basic Information
1.1 Notes for the User Manual
This user manual describes the structure of the KLEIBER 740 - LO infrared pyrometer for non-contact tem-
perature measurement and gives the operators all the necessary information related to installation, operation,
de-installation along with information related to maintenance and repairs of the pyrometer. When malfunctions
occur, the user manual provides suggestions for their potential causes and their repair.
This user manual is intended for qualified service and maintenance personnel with appropriate technical ex-
pertise including a basic knowledge of temperature measuring technology.
Before you use the pyrometer for temperature measurement, you must have read and understood these oper-
ating instructions! Keep the manual so that it is available at all times.
Take into account all the requirements given in this user manual. This is a precondition for:
• The correct and professional use of the pyrometer
• Proper maintenance, cleaning and care of the pyrometer
• Prevention of risks and strict observance of the essential technical safety regulations
1.2 Document Structure and Symbols
Operating instructions to be performed in sequence are numbered in chronological order. They are grouped
together in operational units and accompanied by the corresponding results.
Listings without a sequential order are presented as bullet points and items in sub-lists are preceded by
dashes.
Safety precautions are shown with pictograms and key words. They provide information about the type,
source and consequences of the hazard, and safety precautions. The meanings of the pictograms and key
words are explained in Safety (section 2) at page 3.
1.3 Purpose
The KLEIBER 740 - LO pyrometer is particularly intended for the non-contact measurement of surface temper-
atures on metal, ceramic, plastics and is specially designed for industrial applications as well as applications
in the area of research and development.
The KLEIBER 740 - LO also enables you to solve high speed applications in laser areas by using laser rejection
filters and challenging temperature measurement on silicon or tungsten.
1.4 Intended Use
The KLEIBER 740 - LO pyrometer is to be used exclusively for the non-contact measurement of surface
temperatures of the materials specified in Purpose (section 1.3) at page 1. Any applications beyond that area
are not allowed! Any damage resulting from this is the sole responsibility of the operator.
Proper use of the device also includes:
• The observance of the requirements of these operating instructions for transport and storage, assembly,
operation and care of the pyrometer
• The observance of the power requirements specified in Technical Data (section 4) at page 8 and the
operating and environmental conditions
• The compliance with the legal accident prevention and environmental regulations
Among applications/conditions for which the pyrometer is not intended for use are in particular:
• The use of the pyrometer within medical areas
KS / KG / KGA 740 - LO 1

1 Basic Information
• The use of the pyrometer in the food industry
• The use of the pyrometer in areas where there is danger of explosion
• The use of the pyrometer outside of the operating and environmental conditions specified in Technical
Data (section 4) at page 8
1.5 Warranty and Liability
KLEIBER Infrared GmbH offers a 2 year warranty for the device starting from the date of invoice. The warranty
covers manufacturing defects. Then the device will be repaired free of charge, however freight charges are
the responsibility of the respective sender.
KLEIBER Infrared GmbH reserves the right to exchange the equipment or parts of the instrument instead of a
repair. After a repair, KLEIBER Infrared GmbH offers a warranty of 12 months on all repaired and/or exchanged
instrument components.
Deviations from the proper use described in this user manual will result in restricted warranty and liability or
the loss in case of damage. Damage to wearing parts (e.g. fuses) is excluded from the guarantee.
Warranty and liability claims for personal injuries and/or material damage are excluded if this or these result
from one or more of the following causes:
• Improper use of the device
• Inappropriate operation and servicing of the device
• Unauthorized modifications to the device without prior consultation with KLEIBER Infrared GmbH
• Rough, mechanical actions or deliberate destruction of the device
• Connection error (overvoltage)
• Frost damage by not observing the permitted environmental conditions and/or by inappropriate storage
• Malfunctions that are caused by non-conformance to this user manual
2 KS / KG / KGA 740 - LO

2 Safety
2 Safety
2.1 Symbols and Key Words Used
The following symbols and key words are used in the user manual to indicate hazards and instructions. Safety
precautions always appear before an action.
DANGER:
Indicates a potentially dangerous situation. Failure to abide may result in light or minor injury and
damage.
CAUTION:
Indicates a potentially damaging situation. Failure to abide may result in damage to the product or to
anything near the product.
IMPORTANT:
Indicates useful tips and other specifically useful information that allow any dangerous or damaging
situations to be avoided.
REFERENCE TO ENVIRONMENTAL PROTECTION:
Important instructions for protecting the environment.
2.2 General Safety Notes
The KLEIBER 740 - LO pyrometer has been built in accordance with the currently valid standards of the
technology and the recognized safety regulations and ensures the highest safety level.
The fundamental safety and occupational safety requirements of applicable laws, standards, and guidelines
have been taken into account in the pyrometer design. The safety of the pyrometer is confirmed by the decla-
ration of conformity and the CE mark.
All information related to safety is with reference to the regulations of the European Union currently in force. In
other countries, applicable laws, national directives and safety regulations have to be met.
Apart from the safety instructions given in these operating instructions, you should also take into account the
generally valid regulations for accident prevention and environmental protection as well as the regulations of
the respective professional associations and strictly comply with them.
Note the general safety instructions:
• Commissioning of the pyrometer may only be carried out by persons qualified to do so, taking the safety
instructions into account.
• Pay attention to the installation site requirements and notes for commissioning.
• Only use the original cables provided as accessories for the connection of the pyrometer. Other cables,
especially cables manufactured by yourself, are not permitted.
• Lay all cables in such a way that they are not exposed to any tension and are not clamped or squashed.
• Before start-up, carry out a visual inspection for damage to the components of the pyrometer(housing,
optics, cable and pipes). Never operate the pyrometer with damaged components.
KS / KG / KGA 740 - LO 3

3 Scope of Delivery / Accessories
3 Scope of Delivery / Accessories
3.1 Scope of Delivery
The scope of delivery of the pyrometer includes:
• High speed infrared pyrometer KLEIBER 740 - LO (KS 740 - LO or KG 740 - LO or KGA 740 - LO)
• Retaining bolt ∅14.9 mm, length 100 mm, thread M12
• Inspection sheet
• User manual
IMPORTANT:
The connecting cables are not included in scope of delivery. Please order it according to the length
required.
Optical fiber and the fibre optics should be orderd with the pyrometer.
3.2 Device models
Art.-No. Description Configuration Measuring
range
07400-11200 KS 740 - LO Current output 0 . . . 20 mA 600 . . . 1,600
07400-11400 Current output 4 . . . 20 mA
07400-12200 Current output 0 . . . 20 mA 800 . . . 2,300
07400-12400 Current output 4 . . . 20 mA
07401-11200 KG 740 - LO Current output 0 . . . 20 mA 300 . . . 1,400
07401-11400 Current output 4 . . . 20 mA
07401-12200 Current output 0 . . . 20 mA 500 . . . 2,500
07401-12400 Current output 4 . . . 20 mA
07402-11200 KGA 740 - LO Current output 0 . . . 20 mA 200 . . . 1,000
07402-11400 Current output 4 . . . 20 mA
07402-12200 Current output 0 . . . 20 mA 300 . . . 2,300
07402-12400 Current output 4 . . . 20 mA
07402-13200 Current output 0 . . . 20 mA 400 . . . 1,300
07402-13400 Current output 4 . . . 20 mA
07402-14200 Current output 0 . . . 20 mA 400 . . . 3,000
07402-14400 Current output 4 . . . 20 mA
07402-19200 Current output 0 . . . 20 mA 350 . . . 3,500
07402-19400 Current output 4 . . . 20 mA
4 KS / KG / KGA 740 - LO

3 Scope of Delivery / Accessories
3.3 Accessories
Connecting cable
Art.-No. Description
30007-50040 Connecting cable, connector, straight, 5-pol., 4.0 m
30007-50075 Connecting cable, connector, straight, 5-pol., 7.5 m
30007-50100 Connecting cable, connector, straight, 5-pol., 10.0 m
30007-50150 Connecting cable, connector, straight, 5-pol., 15.0 m
30007-50200 Connecting cable, connector, straight, 5-pol., 20.0 m
30007-50900 Extension connecting cable, connector, straight, 5-pol., per meter
30007-51040 Connecting cable, connector, straight, 5-pol., jack 5-pol., 4.0 m
30007-51075 Connecting cable, connector, straight, 5-pol., jack 5-pol., 7.5 m
30007-51100 Connecting cable, connector, straight, 5-pol., jack 5-pol., 10.0 m
30007-51150 Connecting cable, connector, straight, 5-pol., jack 5-pol., 15.0 m
30007-51200 Connecting cable, connector, straight, 5-pol., jack 5-pol., 20.0 m
30007-51900 Extension connecting cable, connector, straight, 5-pol., jack 5-pol., per meter
BNC-connecting cable
Art.-No. Description
30007-91040 BNC-connecting cable, 4.0 m
30007-91075 BNC-connecting cable, 7.5 m
30007-91100 BNC-connecting cable, 10.0 m
30007-91150 BNC-connecting cable, 15.0 m
30007-91200 BNC-connecting cable, 20.0 m
30007-91900 Extension BNC-connecting cable, per meter
Power supply
Art.-No. Description
30001-10060 Power supply in aluminum housing, 230 V AC, 24 V DC
30001-10070 Power supply in aluminum housing, 115 V AC, 24 V AC
30001-10080 Power supply in aluminum housing, 230 V AC, 24 V AC
Device mounting
Art.-No. Description
30002-10010 Ball and socket mounting screw mounted
30002-10020 Ball and socket mounting clamp mounted
KS / KG / KGA 740 - LO 5

3 Scope of Delivery / Accessories
Standard optics
Art.-No. Description Measuring distance in
mm
Measuring field ∅in mm Optical
fiber
30006-12500 LVO 25 80 . . . 300 1.60 . . . 4.30 blue
30006-13500 LVO 35 250 . . . 1,000 3.50 . . . 11.00
Special optics
Art.-No. Description Measuring distance in
mm
Measuring field ∅in mm Optical
fiber
30006-02500 LVA 25 110 . . . 800 0.80 . . . 5.00 red
30006-12501 LVO 25 S - 1 115 . . . 250 0.40 . . . 1.20
30006-12502 LVO 25 S - 2 200 . . . 240 0.85 . . . 1.10
30006-12503 LVO 25 S - 3 78 0.30
30006-12504 LVO 25 S - 4 60 0.50
30006-12505 LVO 25 S - 5 70 . . . 200 1.00 . . . 2.60 blue
30006-12506 LVO 25 S - 6 250 . . . 500 3.50 . . . 6.30
30006-12507 LVO 25 S - 7 70 . . . 280 0.35 . . . 1.60 red
30006-12509 LVO 25 S - 9 74 . . . 284 0.70 . . . 3.00
Accessories for LVO 25 and special optics
Art.-No. Description
30006-33225 Protection glass
30006-32040 Screw cap incl. protection glass - very fast changeable
30006-32050 Screw cap incl. correction lens - very fast changeable (only LVA 25)
30006-32240 Cooling jacket with integrated air purge
30006-33122 Laser rejection filter 920 . . . 1100 nm
30006-32020 90° mirror
30006-32150 Mounting with retaining pin ∅10 mm
30006-32120 Ball and socket mounting
30006-32170 Mounting support, adjustable
30006-32220 Air purge unit
Accessories for LVO 35
Art.-No. Description
30006-33122 Laser rejection filter 920 . . . 1100 nm
30006-32010 90° mirror
30006-32160 Mounting with retaining pin ∅10 mm
30006-32130 Ball and socket mounting
30006-32230 Air purge unit
Accessories for every optics
Art.-No. Description
30002-30010 Optical scanner SC 1
30002-30030 Maximum value storage (only in combination with optical scanner SC 1)
6 KS / KG / KGA 740 - LO